← New search

2005 GMC Envoy Xl 370

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

About this comparison →

When problems were reported

Mileage at the reported incident

91 reports with mileage · 13 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel System, Gasoline. Review the 42 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 29 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 9 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

1 crash reports0 fire reports3 injury reports

Fuel System, Gasoline complaints

42 reports
Clear category filter
49,000 miles · Feb 17, 2009
Fuel System, Gasoline

2005 GMC ENVOY XL WITH 49000 MILES FUEL GAUGE NOT WORKING PROPERLY, WILL SHOW EMPTY AFTER FILLING UP THEN SHOW FULL. GAUGE WILL THEN SHOW 3/4 FULL THEN 1/2 FULL AFTER ONLY 10 TO 20 MILES. BEFORE 100 MILES GAUGE WILL DROP DOWN TO EMPTY FUEL LIGHT WILL COME ON AND BEEP. THIS WILL HAPPEN TILL TANK EMPTY, I NEVER KNOW HOW MUCH FUE…

Read full complaint

2005 GMC ENVOY XL WITH 49000 MILES FUEL GAUGE NOT WORKING PROPERLY, WILL SHOW EMPTY AFTER FILLING UP THEN SHOW FULL. GAUGE WILL THEN SHOW 3/4 FULL THEN 1/2 FULL AFTER ONLY 10 TO 20 MILES. BEFORE 100 MILES GAUGE WILL DROP DOWN TO EMPTY FUEL LIGHT WILL COME ON AND BEEP. THIS WILL HAPPEN TILL TANK EMPTY, I NEVER KNOW HOW MUCH FUEL IS IN TRUCK. I HAVE READ THAT IT COULD BE FUEL CAP, SO I REPLACED IT BUT NO FIX. I HAVE RUN OUT OF GAS ON HIGHWAY A COUPLE OF TIMES ALREADY. THIS PROBLEM HAS BEEN THE SAME THROUGH 20 FILL UPS.CAN YOU HELP,FROM WHAT I HAVE HEARD RUNS FROM 600 TO 1000 DOLLARS. *TR

NHTSA ODI #10259169

33,000 miles · Dec 10, 2008
EquipmentFuel System, Gasoline

I HAVE A 2005 GMC ENVOY I6 THAT I PURCHASED IN MARCH 2005. NOVEMBER OF 2006 WE REPLACED THE FUEL SENSOR THAT IS UNDER WARRANTY DUE TO WHEN I WOULD FILL UP THE GAS TANK THE GAUGE WOULD GO TO EMPTY AND WOULD EVENTUALLY MAKE IT TO FULL AFTER ABOUT 100 MILES DRIVEN. NOW A YEAR AND A HALF LATER THE SAME THING IS HAPPENING AND THE…

Read full complaint

I HAVE A 2005 GMC ENVOY I6 THAT I PURCHASED IN MARCH 2005. NOVEMBER OF 2006 WE REPLACED THE FUEL SENSOR THAT IS UNDER WARRANTY DUE TO WHEN I WOULD FILL UP THE GAS TANK THE GAUGE WOULD GO TO EMPTY AND WOULD EVENTUALLY MAKE IT TO FULL AFTER ABOUT 100 MILES DRIVEN. NOW A YEAR AND A HALF LATER THE SAME THING IS HAPPENING AND THE LOCAL DEALERSHIP HAS CONFIRMED IT IS A KNOWN ISSUE AND WOULD COST AROUND $1100 TO FIX THE ISSUE THAT SHOULD HAVE ALREADY OF BEEN FIXED THE FIRST TIME I TOOK IT IN. *TR

NHTSA ODI #10251310

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE11014 · Fuel Level Gauge System Failure

Opened Apr 25, 2011 · Closed Sep 23, 2011

Status: closed (inferred from source dates) · Fuel System, Other; Fuel System, Other:storage:fuel Gauge System

The office of defects investigations (ODI) analyzed complaint data provided by General Motors (GM) as well as complaints submitted to ODI from consumers.In total, there were 5,089 unique reports indicating an inaccurate fuel level reading while driving.General Motors stated that this condition occurs when the contacts of the fuel sensor wear prematurely.Most of the complaints indicated an empty fuel gauge reading after filling the tank.Less than 10 percent of theODI complaints involved an engine stall incident.During this investigation, GM developed a remedy procedure and issued special coverage bulletin instructing dealers to install a new design fuel level sensor.The bulletin was sent to dealers on August 10, 2011 and the owner letter mailing began on August 15, 2011.See the investigative file for copies of GM's bulletin and owner letter.This preliminary evaluation is closed.

Additional source detail variants (2)

Fuel System, Other

The office of defects investigations (ODI) analyzed complaint data provided by General Motors (GM) as well as complaints submitted to ODI from consumers.In total, there were 5,089 unique reports indicating an inaccurate fuel level reading while driving.General Motors stated that this condition occurs when the contacts of the fuel sensor wear prematurely.Most of the complaints indicated an empty fuel gauge reading after filling the tank.Less than 10 percent of theODI complaints involved an engine stall incident.During this investigation, GM developed a remedy procedure and issued special coverage bulletin instructing dealers to install a new design fuel level sensor.The bulletin was sent to dealers on August 10, 2011 and the owner letter mailing began on August 15, 2011.See the investigative file for copies of GM's bulletin and owner letter.This preliminary evaluation is closed.

Fuel System, Other:storage:fuel Gauge System

The office of defects investigations (ODI) analyzed complaint data provided by General Motors (GM) as well as complaints submitted to ODI from consumers.In total, there were 5,089 unique reports indicating an inaccurate fuel level reading while driving.General Motors stated that this condition occurs when the contacts of the fuel sensor wear prematurely.Most of the complaints indicated an empty fuel gauge reading after filling the tank.Less than 10 percent of theODI complaints involved an engine stall incident.During this investigation, GM developed a remedy procedure and issued special coverage bulletin instructing dealers to install a new design fuel level sensor.The bulletin was sent to dealers on August 10, 2011 and the owner letter mailing began on August 15, 2011.See the investigative file for copies of GM's bulletin and owner letter.This preliminary evaluation is closed.

DP10001 · Fuel Level Gauge System Failure

Opened Jan 7, 2010 · Closed May 23, 2011

Status: closed (inferred from source dates) · Fuel System, Other; Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Additional source detail variants (2)

Fuel System, Other

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.