2003 Ford Ranger

DT:CONSUMER REPORTS: HIS 2003 FORD RANGER CAUGHT ON FIRE ONE NIGHT WHILE THE ENGINE WAS RUNNING. THERE WERE ELECTRICAL SPARKS COMING FROM THE FRONT LEFT TIRE WELL. HE FOUGHT THE FIRE WITH BARE HANDS AND SNOW. HE ATTEMPTED TO DRIVE THE TRUCK AND LOST CONTROL AND IT SLID INTO A SNOW DRIFT. HE TRIED TO DRIVE THE CAR OUT AND HE STARTED TO DIG THE CAR OUT OF THE SNOW WHEN HE NOTICED THE SPARKS AGAIN AND A GLOW COMING FROM SOMEWHERE IN THE ENGINE. HE TRIED TO PUT THE FIRE OUT AGAIN WITH A SNOW SHOVEL. BY THE TIME THE TIME THE FIRE DEPARTMENT SHOWED UP, IT WAS ON FIRE AGAIN. AFTER THE FIRE DEPT. HOSED THE FIRE DOWN WITH A STANDARD 2'' HOSE, IT CAUGHT ON FIRE AGAIN. THE FIRE DEPT DISCONNECTED THE BATTERY, PUT THE FIRE OUT AGAIN AND THE FIRE DIDN'T START BACK AGAIN. THE DEALERSHIP SAID THE FIRE WAS DUE TO DRIVER ABUSE OF THE TRANSMISSION AND CLUTCH SYSTEM. THE DAMAGE CONSISTED OF THE FOLLOWING: THE COMPLETE DESTRUCTION OF THE ASBESTOS LINING ON THE CLUTCH PLATE, INCLUDING THE SHEARING OF THE RETAINING PINS, THE SLAVE CYLINDER HAD A GIANT HOLE, ' OF THE MAIN SEAL WAS MISSING WITH NO HYDRAULIC FLUID REMAINING INSIDE THE CYLINDER AND THE INTERNAL PARTS SCORCHED FROM FIRE. THEY SAID THE FIRE WAS INSIDE THE BELL HOUSING. SCORCHED MARKS WERE ALL OVER THE REAR OF THE ENGINE AS WELL AS THE FIRE WELL ITSELF, INCLUDING THE INSULATION THAT IS MOUNTED ON THE UNDERSIDE OF THE HOOD IN THE SAME AREA. THE DEALERSHIP DID DRIVE THE TRUCK AFTER THE FIRE. THERE WAS NO DAMAGE DONE THE FLY WHEEL. *JB

(1) I WAS IN HEAVY STOP AND GO TRAFFIC, KEEPING WITH THE FLOW OF THE TRAFFIC. AT ONE POINT I HAD TO SLAM ON MY BRAKES. THE TRUCK FELT LIKE IT DIDN'T WANT TO STOP. THE BRAKES FELT "GREASY" AND I HAD TO AVOID REAR ENDING THE CAR IN FRONT OF ME. (2) BRAKE FAILURE DUE TO OVERHEATING? ROTORS WERE WARPED AFTER THAT. TRUCK SHUDDERED WHEN APPLYING THE BRAKE. (3) A FORD DEALER TURNED THE ROTORS AT 25,632 MILES. AT AROUND 28,000 THE SHUDDERING HAS RETURNED DURING BRAKING. DEALERSHIP SAYS IT WILL NOT FIX THE PROBLEM AGAIN UNDER WARRANTY.

PROBLEMS WITH THE SIZE OF THE SPARE TIRE EQUIPMENT ON FORD RANGER.*MR THE SPARE AND WHEEL ARE NOT THE SAME SIZE OR SAME SPEC AS THE REST OF THE TIRES. THE SPARE WAS NOT RATED TO CARRY THE WEIGHT OF A FULLY LOADED TRUCK. THE TRUCK HAS 4 WHEEL ANTILOCK BRAKES BUT THE USE OF THE SPARE TIRE AND WHEEL RENDERED THE ANTILOCK BRAKES INOPERATIVE. *BF *NM

2003 FORD RANGER [XXX] I WAS DRIVING HOME FROM WORK AT NIGHT. IT WAS RAINING LIGHTLY. I WAS DRIVING BETWEEN 30 AND 35 MPH. I HIT A POTHOLE WITH MY LEFT FRONT WHEEL. I LOST CONTROL OF MY VEHICLE AND WAS NOT ABLE TO REGAIN CONTROL. AFTER SWERVING BACK AND FORTH A FEW TIMES MY VEHICLE STRUCK A LIGHT POLE AND STOPPED. *JB THE POLICE OFFICER, MY COWORKER WHO STOPPED TO SEE IF I WAS OK AND I WERE ABLE TO LOCATE THE POTHOLE. IT WAS BIG BUT NOT HUGE, MAYBE 16" IN DIAMETER AND 6 TO 7 INCHES DEEP AT ITS DEEPEST POINT. THE REPAIR SHOP CALLED ME A FEW DAYS LATER AND REPORTED THAT THE IMPACT WITH THE POTHOLE HAD BROKEN THE RACK AND PINION STEERING SYSTEM ON MY VEHICLE. MY INSURANCE COMPANY AGREED TO PAY FOR REPAIRS ESTIMATED AT $7591. THE REPAIR SHOP HAS BEGUN WORK. THEY WERE NOT ABLE TO RETAIN THE STEERING BOX BECAUSE FORD NEEDED IT AS A CORE. I CONTACTED FORD. THEY ONLY REPLIED THAT THEY ARE VERY BUSY AND WILL GET BACK TO ME. IT HAS BEEN MORE THAN TWO WEEKS. *JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

WHILE TRAVELING ON HIGHWAY AND PULLING A TRAVEL TRAILER THE RIGHT REAR AXLE ON MY TRUCK BROKE CAUSING THE TRUCK TO ROLL FOUR TIMES. THE TRUCK HAD BEEN IN THE SHOP FOR WARRANTY REPAIR TO THE LEFT REAR AXLE WITHIN THE PAST MONTH DUE TO THE LEFT AXLE "FLAKING OFF" INTO THE REAR END. THE LEFT AXLE WAS REPLACED AT THAT TIME. I HAD RECEIVED A CELL PHONE CALL FROM FORD JUST A FEW HOURS BEFORE THE FAILURE AND I HAD INFORMED THEM THAT THE REAR END WAS MAKING THE SAME NOISE IT MADE BEFORE THE REPLACEMENT OF THE LEFT AXLE. I WAS SEVERELY INJURED IN THE ACCIDENT. THIS IS WHY THIS COMPLAINT IS LISTED. *JB

WHEN BRAKING AT ANY SPEED THE CONSUMER WOULD HEAR A SQUEAKING NOISE. THE CONSUMER WAS INFORMED THAT FRONT BRAKE ROTORS WERE WORN. THE PROBLEM WAS NOT RESOLVED. *AK THE VEHICLE ALSO DISPLAYED A LOUD CLUNK THAT FORD WAS UNDER THE FRONT END. THE NOISE APPEARED TO BE UPON SHIFTING ESPECIALLY WHEN GOING OVER BUMPS OR WHEN TURNING SHARPLY. *SC THE DRIVE BELTS WERE REPLACED