NHTSA owner reports · September 18, 2026 snapshot.
Suspension complaints
36 reportsClear category filter31,000 miles · Nov 9, 2012
StructureSuspensionUnknown Or Other
BROUGHT TRUCK INTO SERVICE CENTER FOR NOISE IN FRONT. RAISED TRUCK TO INSPECT---- COMPLETE UNDERCARIAGE RUSTED BEYOND BELIEF,FRONT TO REAR BOLTS, NUTS, BRACKETS,FRAME, SHOCKS, ETC. MAIN CONCERN IS FRAME, BRAKE LINES --- HAD TO HAVE REAR LEAF SPRING SUPPORT AND BRACKET REPLACED BECAUSE IT WAS READY TO BREAK. HAD SHOCKS REPLACE…
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BROUGHT TRUCK INTO SERVICE CENTER FOR NOISE IN FRONT. RAISED TRUCK TO INSPECT---- COMPLETE UNDERCARIAGE RUSTED BEYOND BELIEF,FRONT TO REAR BOLTS, NUTS, BRACKETS,FRAME, SHOCKS, ETC. MAIN CONCERN IS FRAME, BRAKE LINES --- HAD TO HAVE REAR LEAF SPRING SUPPORT AND BRACKET REPLACED BECAUSE IT WAS READY TO BREAK. HAD SHOCKS REPLACED BECAUSE THEY LOOKED LIKE THEY COULD BUST AT ANY TIME. THIS IS A TRUCK WITH LESS THAN 32,000 MILES --- BODY STILL LOOKS GREAT BUT UNDERNEATH IS QUESTIONABLE IS THERE A RECALL OR SOMETHING I CAN FALL BACK ON ????
NHTSA ODI #10484401
106,596 miles · Aug 1, 2012
StructureSuspension
A LOUD THUNK, REAR DRIVER'S SIDE DROPPED, IMMEDIATE STOP AT MECHANIC'S SHOP, EXTENSIVE FRAME RUST AND RIVETED CONSTRUCTION OF SHACKLE BRACKET HANGERS AND SHACKLE BRACKET HAD CAUSED THE SHACKLE BRACKET HANGER TO BREAK FROM THE FRAME. THE SPRING WAS SHOVED UP AGAINST THE TRUCK'S BED. AT HIGHWAY SPEED THIS COULD HAVE BEEN DEADL…
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A LOUD THUNK, REAR DRIVER'S SIDE DROPPED, IMMEDIATE STOP AT MECHANIC'S SHOP, EXTENSIVE FRAME RUST AND RIVETED CONSTRUCTION OF SHACKLE BRACKET HANGERS AND SHACKLE BRACKET HAD CAUSED THE SHACKLE BRACKET HANGER TO BREAK FROM THE FRAME. THE SPRING WAS SHOVED UP AGAINST THE TRUCK'S BED. AT HIGHWAY SPEED THIS COULD HAVE BEEN DEADLY. MECHANIC SAID BOTH SHACKLE BRACKET HANGERS AND SHACKLE BRACKETS WOULD NEED REPLACEMENT WITH PROBABLY NEW METAL WELDED TO THE FRAME TO ENSURE THE NEW SHACKLE BRACKET HANGERS WOULD BE STABLE. ALSO, MECHANIC STATED THE FRAME WAS RUSTED TO A GREATER DEGREE THAN USUAL EVEN FOR NEW ENGLAND. WITH 107000 MILES, THIS SHOULD BE UNACCEPTABLE FOR US. THERE ARE ACCIDENTS AND DEATHS WAITING TO HAPPEN. THERE HAS TO BE SOMETHING DONE. MORE TO COME ONCE I GO TO THE WELDING SHOP TODAY (8/1/2013). READ ONLINE RANGER FORUMS TO SEE HOW PREVALENT THIS FRAME ROT ISSUE IS. *TR
NHTSA ODI #10468753
117,000 miles · Feb 9, 2012
StructureSuspension
REAR CROSSMEMBER ROTTED OFF CHARCOLE CANISTER AND SPARE TIRE FELL OFF WHILE DRIVING WHY SHOULDN'T FORD BE RESPONSIBLE WHEN GOVERMENT MAKES TOYOTA RESPONSIBLE FOR THERE FRAMES. *TR
NHTSA ODI #10447281
44,994 miles · Nov 27, 2011
Suspension
I WAS DRIVING ON THE HIGHWAY AND THE SPARE TIRE FELL OFF AND WAS DRAGGING UNDER THE TRUCK. LOOKING UNDER THE TRUCK I NOTICED LOTS OF ROT? THIS TRUCK IS IN GREAT CONDITION NOT A SPOT OF RUST ON THE BODY BUT THE FRAME IS A ROTTED MESS. THIS SHOULD NOT BE HAPPENING TO A TEN YEAR OLD TRUCK. P.S IF THE TIRE EVER BROKE AWAY FROM THE T…
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I WAS DRIVING ON THE HIGHWAY AND THE SPARE TIRE FELL OFF AND WAS DRAGGING UNDER THE TRUCK. LOOKING UNDER THE TRUCK I NOTICED LOTS OF ROT? THIS TRUCK IS IN GREAT CONDITION NOT A SPOT OF RUST ON THE BODY BUT THE FRAME IS A ROTTED MESS. THIS SHOULD NOT BE HAPPENING TO A TEN YEAR OLD TRUCK. P.S IF THE TIRE EVER BROKE AWAY FROM THE TRUCK COMPLETELY IT COULD HAVE CAUSED AN ACCIDENT. *TR
NHTSA ODI #10437374
77,000 miles · Nov 26, 2010
Suspension
FRONT LEFT WHEEL BEARING IS GOING OUT WITH JUST 77,000 MILES ON THE VEHICLE. *TR
NHTSA ODI #10367914
94,000 miles · Jul 11, 2008
Suspension
TL*THE CONTACT OWNS A 2002 FORD RANGER. WHILE DRIVING 65 MPH, THE CONTACT HEARD A RUMBLING SOUND COMING FROM THE FRONT PASSENGER SIDE TIRE. HE EXAMINED THE VEHICLE AND NOTICED THAT THE PASSENGER SIDE FRONT WHEEL BEARING WAS VERY LOOSE. THE CONTACT DID NOT NOTICE ANY DIFFERENCES IN THE VEHICLE BEFOREHAND AND THE VEHICLE HAS NO…
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TL*THE CONTACT OWNS A 2002 FORD RANGER. WHILE DRIVING 65 MPH, THE CONTACT HEARD A RUMBLING SOUND COMING FROM THE FRONT PASSENGER SIDE TIRE. HE EXAMINED THE VEHICLE AND NOTICED THAT THE PASSENGER SIDE FRONT WHEEL BEARING WAS VERY LOOSE. THE CONTACT DID NOT NOTICE ANY DIFFERENCES IN THE VEHICLE BEFOREHAND AND THE VEHICLE HAS NOT BEEN DIAGNOSED BY THE DEALER. THE VEHICLE HAS BEEN REPAIRED BY THE CONTACT. THE CURRENT AND FAILURE MILEAGES WERE 94,000. UPDATED 08/04/08 *BF THE SEALED FRONT WHEEL BEARING ABS FAILED. UPDATED 08/07/08.
NHTSA ODI #10233877
59,000 miles · Jun 29, 2007
Suspension
TL*THE CONTACT OWNS A 2002 FORD RANGER. WHILE DRIVING 5 MPH, THE CONTACT HEARD A LOUD HUMMING NOISE COMING FROM THE REAR OF THE VEHICLE. THE MECHANIC STATED THAT THERE WERE METAL SHAVINGS IN THE REAR AXLE FLUID. THE REAR AXLE WAS REPLACED AND NO OTHER FAILURES HAVE OCCURRED. THE CURRENT MILEAGE IS 61,000 AND FAILURE MILEAGE …
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TL*THE CONTACT OWNS A 2002 FORD RANGER. WHILE DRIVING 5 MPH, THE CONTACT HEARD A LOUD HUMMING NOISE COMING FROM THE REAR OF THE VEHICLE. THE MECHANIC STATED THAT THERE WERE METAL SHAVINGS IN THE REAR AXLE FLUID. THE REAR AXLE WAS REPLACED AND NO OTHER FAILURES HAVE OCCURRED. THE CURRENT MILEAGE IS 61,000 AND FAILURE MILEAGE WAS 59,000.
NHTSA ODI #10194965
37,000 miles · May 4, 2007
Suspension
TL*THE CONTACT OWNS A 2002 FORD RANGER. WHILE DRIVING AT LOW SPEEDS AROUND 20 MPH THERE WAS A POPPING NOISE IN THE FRONT OF THE VEHICLE. THE NOISE WAS ALSO HEARD WHILE MAKING LEFT AND RIGHT TURNS. THE DEALER STATED THAT THE LOWER BALL JOINTS HAD EXCESSIVE PRY AND COULD POSSIBLY SEPARATE. THE LOWER BALL JOINTS WERE REPLACED AT T…
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TL*THE CONTACT OWNS A 2002 FORD RANGER. WHILE DRIVING AT LOW SPEEDS AROUND 20 MPH THERE WAS A POPPING NOISE IN THE FRONT OF THE VEHICLE. THE NOISE WAS ALSO HEARD WHILE MAKING LEFT AND RIGHT TURNS. THE DEALER STATED THAT THE LOWER BALL JOINTS HAD EXCESSIVE PRY AND COULD POSSIBLY SEPARATE. THE LOWER BALL JOINTS WERE REPLACED AT THE OWNERS EXPENSE. THERE HAVE BEEN NO FAILURES SINCE THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 37000 AND THE CURRENT MILEAGE WAS 44000.
NHTSA ODI #10189786
49,240 miles · Nov 20, 2006
Suspension
UPPER BALL JOINTS INADEQUATELY LUBRICATED LEADING TO PREMATURE FAILURE (3 IN 50,000 MILES). *JB
NHTSA ODI #10173891
5,000 miles · Apr 22, 2004
Engine And Engine CoolingSuspension
INTERMITTENTLY WHILE DRIVING THERE WAS VIBRATION IN THE REAR END OF THE VEHICLE. TIRES WERE ROTATED 4 TIMES, BUT THE VIBRATION STILL OCCURRED. ALSO, AT 5,000 MILES, COOLING FAN BEARING/HUB SQUEAKED BECAUSE OF MOISTURE BUILD UP. THE FAN BELT WAS REPLACED. SQUEAKING NOISE RECURRED AT 10,000 MILES. DEALERSHIP LUBRICATED THE FA…
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INTERMITTENTLY WHILE DRIVING THERE WAS VIBRATION IN THE REAR END OF THE VEHICLE. TIRES WERE ROTATED 4 TIMES, BUT THE VIBRATION STILL OCCURRED. ALSO, AT 5,000 MILES, COOLING FAN BEARING/HUB SQUEAKED BECAUSE OF MOISTURE BUILD UP. THE FAN BELT WAS REPLACED. SQUEAKING NOISE RECURRED AT 10,000 MILES. DEALERSHIP LUBRICATED THE FAN BELTS. BUT, THE SQUEAKING NOISE RECURRED AT 35,0000. THE FAN BELT NEEDED TO BE REPLACED AGAIN. *AK
NHTSA ODI #10068686
Official recalls
3Oct 13, 2009
FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
Consequence & remedy
Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.
Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
Aug 3, 2007
ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
Consequence & remedy
Consequence: THIS COULD RESULT IN AN UNDERHOOD FIRE.
Remedy: DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
Feb 4, 2002
ON SOME MANUAL TRANSMISSION TRUCKS EQUIPPED WITH THE FX4 PACKAGE, THE REAR AXLE DIFFERENTIAL CASE COULD FRACTURE UNDER A HIGH TORQUE EVENT SUCH AS WHEN CUSTOMERS ACCELERATE RAPIDLY FROM A STOP OR WHEN A SPINNING TIRE SUDDENLY GAINS TRACTION.
Consequence & remedy
Consequence: DIFFERENTIAL FRACTURES COULD POTENTIALLY RESULT IN WHEEL LOCK-UP.
Remedy: DEALERS WILL REPLACE THE REAR AXLE ASSEMBLY. OWNER NOTIFICATION BEGAN MARCH 29, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-392-3673.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗