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2002 Ford Ranger

Owner reports · Recalls · Investigations

More warning signs than most Ranger years

Owner complaints for the 2002 Ford Ranger are substantially higher than the model-year median of 144.

About this comparison →

When problems were reported

Mileage at the reported incident

220 reports with mileage · 126 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Power Train. Review the 61 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 51 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 49 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

43 crash reports12 fire reports25 injury reports

Suspension complaints

36 reports
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139,000 miles · Feb 9, 2015
StructureSuspensionTires

BRACKET FOR SPARE TIRE ROTTED, TIRE DROPPED OFF, NO CAR IN BACK OF ME, DIDN'T KNOW WHAT HAPPEN AT THE TIME, THAT HAPPENED 6 MONTH AFTER I BOUGHT IT, THE OTHER DAY THE FRAME CRACKED IN HALF. CAR DEALER SHIP SOLD TRUCK TO ME ROUGHLY 15 MONTH AGO TRUCK IS TOTALED. INSURANCE ADJUSTER SAID WHOLE FRAME AND UNDER CARRIAGE IS ROTTED? H…

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BRACKET FOR SPARE TIRE ROTTED, TIRE DROPPED OFF, NO CAR IN BACK OF ME, DIDN'T KNOW WHAT HAPPEN AT THE TIME, THAT HAPPENED 6 MONTH AFTER I BOUGHT IT, THE OTHER DAY THE FRAME CRACKED IN HALF. CAR DEALER SHIP SOLD TRUCK TO ME ROUGHLY 15 MONTH AGO TRUCK IS TOTALED. INSURANCE ADJUSTER SAID WHOLE FRAME AND UNDER CARRIAGE IS ROTTED? HELP. EXTERIOR OF TRUCK LOOKS BRAND NEW? HELP *TR

NHTSA ODI #10682191

Mileage unknown · Jul 1, 2014
SteeringStructureSuspension

I TOOK MY 2002 FORD RANGER TRUCK IN FOR INSPECTION AND I WAS TOLD MY TRUCK WAS UNINSPECTABLE BECAUSE MY FRAME,CROSSMEMBER, FRONT AARMS ARE RUSTED THIN. IT ONLY HAS 80 SOME K ON IT I ONLY HAVE IT FOR 2YEARS I DON'T DRIVE VERY FAR I BOUGHT IT WITH 74K. *TR

NHTSA ODI #10607591

138,000 miles · Jun 9, 2014
StructureSuspension

I PURCHASED THIS TRUCK 1 YR AGO . I TOOK IT IN FOR INSPECTION AND FOUND THAT IT HAD SEVERE RUST PROBLEMS . THE SHACKLES FOR THE LEAF SPRING HAD COMPLETELY ROTTED AWAY CAUSING THE SPRING TO REST UPON THE BOX. THE RESTRAINT FOR THE GAS TANK WAS ROTTED TO THE POINT THAT TANK WAS ABOUT TO FALL OFF. THERE WAS SEVERE RUSTING OF THE…

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I PURCHASED THIS TRUCK 1 YR AGO . I TOOK IT IN FOR INSPECTION AND FOUND THAT IT HAD SEVERE RUST PROBLEMS . THE SHACKLES FOR THE LEAF SPRING HAD COMPLETELY ROTTED AWAY CAUSING THE SPRING TO REST UPON THE BOX. THE RESTRAINT FOR THE GAS TANK WAS ROTTED TO THE POINT THAT TANK WAS ABOUT TO FALL OFF. THERE WAS SEVERE RUSTING OF THE FRAME , ESPECIALLY IN THE REAR .OBVIOUSLY, THE TRUCK FAILED INSPECTION. *TR

NHTSA ODI #10596999

140,217 miles · Apr 5, 2014
StructureSuspension

YESTERDAY I HAD SOMETHING GO WRONG WITH MY FORD RANGER AND I NEEDED TO HAVE IT TOWED HOME. THIS PROBLEM WILL BE THE END OF MY WONDERFUL TRUCKS LIFE BECAUSE THE INSPECTION IS ALSO DUE AND I HAVE BEEN TOLD THAT DUE TO EXTENSIVE RUST AND A CRACKED REAR FRAME, MY TRUCK WILL NEVER BE ABLE TO PASS INSPECTION. THE BODY, INTERIOR AND EN…

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YESTERDAY I HAD SOMETHING GO WRONG WITH MY FORD RANGER AND I NEEDED TO HAVE IT TOWED HOME. THIS PROBLEM WILL BE THE END OF MY WONDERFUL TRUCKS LIFE BECAUSE THE INSPECTION IS ALSO DUE AND I HAVE BEEN TOLD THAT DUE TO EXTENSIVE RUST AND A CRACKED REAR FRAME, MY TRUCK WILL NEVER BE ABLE TO PASS INSPECTION. THE BODY, INTERIOR AND ENGINE ARE ALL IN GREAT SHAPE. THE SPARE TIRE SUPPORT IS ALMOST COMPLETELY EATEN AWAY AND THE GAS TANK SUPPORTS ROTTED AWAY YEARS AGO. MY MECHANIC HAD TO RIG A WIRE HANGER FOR THE GAS TANK. WHILE MY TRUCK WAS ON THE FLAT BED, THE MECHANIC MENTIONED THAT RANGERS ARE KNOW FOR THE FRAMES BEING EATEN AWAY. I HAVE BEEN DOING RESEARCH AND UNDERSTAND NOW HOW COMMON THIS PROBLEM IS. WHY HAS FORD NOT RECALLED THIS POORLY MADE FRAME JUST LIKE TOYOTA DID? IS IT BECAUSE NOT ENOUGH PEOPLE HAVE DIED FROM IT??? *TR

NHTSA ODI #10577601

41,123 miles · Sep 4, 2013
Suspension

TOOK VEHICLE TO MECHANIC BECAUSE OF TAPPING NOISE COMING FROM FRONT END. MECHANIC REPLACED BUSHINGS AND SUPPORT RODS ON BOTH SIDES BUT THE TAPPING NOISE PERSISTED. AFTER RETURNING TO THE REPAIR SHOP, THE MECHANIC POINTED OUT THAT THE BOOTS ON ALL UPPER AND LOWER BALL JOINTS HAD ROTTED OUT AND APPARENTLY LED TO PREMATURE FAILURE …

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TOOK VEHICLE TO MECHANIC BECAUSE OF TAPPING NOISE COMING FROM FRONT END. MECHANIC REPLACED BUSHINGS AND SUPPORT RODS ON BOTH SIDES BUT THE TAPPING NOISE PERSISTED. AFTER RETURNING TO THE REPAIR SHOP, THE MECHANIC POINTED OUT THAT THE BOOTS ON ALL UPPER AND LOWER BALL JOINTS HAD ROTTED OUT AND APPARENTLY LED TO PREMATURE FAILURE OF THE BALL JOINTS. SINCE THE VEHICLE WAS PURCHASED NEW, KEPT IN A GARAGE AND HAS HAD MINIMAL USE OF ONLY 10,000 MILES OVER ELEVEN YEARS, THE MECHANIC SAID HE HAD NO OTHER EXPLANATION AS TO WHY THEY NEED REPLACEMENT AFTER SUCH LOW MILEAGE. I'VE ALREADY SPENT $242 FOR THE BUSHINGS AND RODS. NOW, IT SOUNDS LIKE IT'S GOING TO COST ANOTHER $1000 TO REPLACE THE FAULTY BALL JOINTS. *JB

NHTSA ODI #10541934

171,000 miles · Jul 25, 2013
Suspension

TL* THE CONTACT OWNS A 2002 FORD RANGER. THE CONTACT STATED WHILE CHANGING FLUIDS, HE DISCOVERED A BROKEN SHOCK ON THE REAR AXLE. UPON FURTHER INSPECTION, HE NOTICED THE FRONT SHOCK TOWER MOUNTS AND THE FRAME WERE FRACTURED. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHERE THE FAILURE WAS CONFIRMED. THE VEHICLE WAS REPAIRED. TH…

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TL* THE CONTACT OWNS A 2002 FORD RANGER. THE CONTACT STATED WHILE CHANGING FLUIDS, HE DISCOVERED A BROKEN SHOCK ON THE REAR AXLE. UPON FURTHER INSPECTION, HE NOTICED THE FRONT SHOCK TOWER MOUNTS AND THE FRAME WERE FRACTURED. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHERE THE FAILURE WAS CONFIRMED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS CONTACTED ABOUT THE FAILURE. THE FAILURE MILEAGE WAS 171,000.

NHTSA ODI #10531816

158,000 miles · May 31, 2013
StructureSuspension

WHEN PULLING INTO A DRIVEWAY, I HEARD A LOUD CRACK FROM THE REAR OF THE TRUCK. AFTER INSPECTION, THE REAR FRAME HAD RUSTED TO THE POINT WHERE THE LEAF SPRING MOUNT DETACHED FROM THE FRAME. IF THIS WOULD HAVE HAPPENED WHILE HAULING A LOAD, OR PULLING A TRAILER AT HIGHWAY SPEEDS, IT COULD HAVE LED TO A CRASH. *TR

NHTSA ODI #10514495

153,000 miles · Apr 2, 2013
StructureSuspension

MY FRAME IS COMPLETELY RUSTED DESPITE THE BODY, ENGINE AND INTERIOR BEING IN GOOD SHAPE. MY SPARE TIRE MOUNT ROTTED AND THE SPARE FELL OFF. ONE OF THE CROSSMEMBERS THAT HELD THE EVAP CANISTER COMPLETELY BROKE OFF AS I WAS DRIVING STAYING ATTACHED ONLY BY THE ELECTRICAL CONNECTOR. THE FRAME ON THE PASSENGER SIDE COMPLETELY SEVERE…

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MY FRAME IS COMPLETELY RUSTED DESPITE THE BODY, ENGINE AND INTERIOR BEING IN GOOD SHAPE. MY SPARE TIRE MOUNT ROTTED AND THE SPARE FELL OFF. ONE OF THE CROSSMEMBERS THAT HELD THE EVAP CANISTER COMPLETELY BROKE OFF AS I WAS DRIVING STAYING ATTACHED ONLY BY THE ELECTRICAL CONNECTOR. THE FRAME ON THE PASSENGER SIDE COMPLETELY SEVERED JUST FORWARD OF THE AXLE. THE LEAF SPRING IS THE ONLY THING HOLDING IT TOGETHER AND THOSE SHACKLES LOOK LIKE THEY'RE READY TO GO. FORD SUCKS! *TR

NHTSA ODI #10505310

67,000 miles · Mar 24, 2013
StructureSuspension

I NOTICED MY VEHICLE HAD A SLIGHT SAG TO IT SO I TOOK IT IN TO AN INDEPENDENT SHOP, THE MECHANIC GAVE ME HORRIFYING NEWS, STATING MY VEHICLE WAS UNSAFE TO DRIVE DUE TO THE FRAME BEING EXCESSIVE ROTTED OUT, HE SHOWED MY WHERE THE SPARE TIRE WAS BEING HELD ON THE RUST HAD EATEN AWAY THE SUPPORT AND SAID I WAS LUCK NOT TO LOSE THE …

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I NOTICED MY VEHICLE HAD A SLIGHT SAG TO IT SO I TOOK IT IN TO AN INDEPENDENT SHOP, THE MECHANIC GAVE ME HORRIFYING NEWS, STATING MY VEHICLE WAS UNSAFE TO DRIVE DUE TO THE FRAME BEING EXCESSIVE ROTTED OUT, HE SHOWED MY WHERE THE SPARE TIRE WAS BEING HELD ON THE RUST HAD EATEN AWAY THE SUPPORT AND SAID I WAS LUCK NOT TO LOSE THE SPARE ON THE HIGHWAY. ALSO THE GAS TANK SUPPORTS WERE COMPLETELY GONE. THE TRUCK HAS 67K MILES. THE OUTSIDE LOOKS BEAUTIFUL AND CLEAN YOU WOULD NEVER TELL BY LOOKING AT THE TRUCK THAT THE UNDERCARRIAGE WAS ROTTED. I FIND IT ABSURD THAT A TRUCK WELL TAKEN CARE HAS TURNED TO THIS... THE MECHANIC SAID THE ONLY WAY TO FIX THIS IS TO REPLACE THE FRAME, WHICH IS VERY EXPENSIVE, SO I'M LEFT WITH A UNSAFE PILE OF RUSTED METAL. *TR

NHTSA ODI #10504299

83,333 miles · Jan 19, 2013
Suspension

PER THE ADVICE OF MY MECHANIC, WHILE REPAIRING MY REAR BRAKE SEALS, THEY SUGGESTED I HAVE THE LEAF SPRING SHACKLES, HANGERS & BOLTS REPLACED BEFORE I HAVE A SERIOUS PROBLEM. I HAD THE WORK DONE AND I DID NOT RE-ATTACH THE SPARE TIRE. ITS IN THE CAB. *TR

NHTSA ODI #10493503

Official recalls

3

09V399000 · Vehicle Speed Control

Oct 13, 2009

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

07V336000 · Vehicle Speed Control

Aug 3, 2007

ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: THIS COULD RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

02V035000 · Power Train:driveline:differential Unit

Feb 4, 2002

ON SOME MANUAL TRANSMISSION TRUCKS EQUIPPED WITH THE FX4 PACKAGE, THE REAR AXLE DIFFERENTIAL CASE COULD FRACTURE UNDER A HIGH TORQUE EVENT SUCH AS WHEN CUSTOMERS ACCELERATE RAPIDLY FROM A STOP OR WHEN A SPINNING TIRE SUDDENLY GAINS TRACTION.

Consequence & remedy

Consequence: DIFFERENTIAL FRACTURES COULD POTENTIALLY RESULT IN WHEEL LOCK-UP.

Remedy: DEALERS WILL REPLACE THE REAR AXLE ASSEMBLY. OWNER NOTIFICATION BEGAN MARCH 29, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-392-3673.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.