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2007 Ford Freestyle

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2007 Ford Freestyle do not stand out strongly from the model-year median of 893.

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When problems were reported

Mileage at the reported incident

809 reports with mileage · 84 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Vehicle Speed Control. Review the 428 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 360 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine. Review the 93 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

27 crash reports1 fire reports4 injury reports

What owners actually said

893 reports
60,500 miles · Jul 27, 2011
Power Train

VEHICLE LUNGES FORWARD AT SLOW SPEED I.E. PARKING LOT. ALSO OCCURS WHILE BACKING AND SOMETIMES SHUTS OFF. VERY DANGEROUS IF SOMEONE HAPPENS TO BE AROUND VEHICLE WHEN THIS HAPPENS. *TR

NHTSA ODI #10415397

70,000 miles · Jul 27, 2011
Vehicle Speed Control

STARTING AT ABOUT 70,000 MILES 2007 FORD FREESTYLE BEGIN HAVING INTERMITTENT PROBLEMS WITH SURGING WHEN ACCELERATING IN FORWARD OR REVERSE. ALMOST FELT UNCONTROLLABLE AT TIMES. IT COULD BE EXTREMELY DANGEROUS, ESPECIALLY WHEN BACKING OUT OF A PARKING SPACE AND SOMEONE WALKS BEHIND AND YOU ARE HAVING TROUBLE CONTROLLING THE SUR…

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STARTING AT ABOUT 70,000 MILES 2007 FORD FREESTYLE BEGIN HAVING INTERMITTENT PROBLEMS WITH SURGING WHEN ACCELERATING IN FORWARD OR REVERSE. ALMOST FELT UNCONTROLLABLE AT TIMES. IT COULD BE EXTREMELY DANGEROUS, ESPECIALLY WHEN BACKING OUT OF A PARKING SPACE AND SOMEONE WALKS BEHIND AND YOU ARE HAVING TROUBLE CONTROLLING THE SURGE! NEW THROTTLE BODY PURCHASED AND INDUCTION SYSTEM CLEANED/NEW AIR FILTER-ALL TOLD ABOUT $900 PLUS TAX. *TR

NHTSA ODI #10415383

78,000 miles · Jul 27, 2011
Vehicle Speed Control

TL* THE CONTACT OWNS A 2007 FORD FREESTYLE. THE CONTACT STATED THAT WHEN REVERSING OR PLACING THE VEHICLE IN DRIVE, THE VEHICLE WOULD SURGE FORWARD. THE VEHICLE WOULD ALSO STALL AT ANY TIME. NEITHER THE DEALER NOR THE MANUFACTURER WERE NOTIFIED OF THE FAILURE. THE VEHICLEWAS NOT REPAIRED. THE FAILURE MILEAGE WAS 78,000 AND …

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TL* THE CONTACT OWNS A 2007 FORD FREESTYLE. THE CONTACT STATED THAT WHEN REVERSING OR PLACING THE VEHICLE IN DRIVE, THE VEHICLE WOULD SURGE FORWARD. THE VEHICLE WOULD ALSO STALL AT ANY TIME. NEITHER THE DEALER NOR THE MANUFACTURER WERE NOTIFIED OF THE FAILURE. THE VEHICLEWAS NOT REPAIRED. THE FAILURE MILEAGE WAS 78,000 AND THE CURRENT MILEAGE WAS 79,950. THE VIN WAS UNAVAILABLE.

NHTSA ODI #10415347

70,000 miles · Jul 26, 2011
Engine And Engine Cooling

AFTER BEING AT IDLE FOR A FEW MINUTES, THEN WHEN RESUMING DRIVING, THE CAR SURGES FORWARD STRONGLY AND UNEXPECTEDLY. IT IS USUALLY AFTER I HAVE JUST BRAKED AND HAVE JUST LIFTED MY FOOT OFF THE BRAKE. THE CAR WILL "JUMP" FORWARD STRONGLY AND I HAVE TO QUICKLY STEP ON THE BRAKE AGAIN TO AVOID HITTING SOMETHING. I HAVE NOT ACTUAL…

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AFTER BEING AT IDLE FOR A FEW MINUTES, THEN WHEN RESUMING DRIVING, THE CAR SURGES FORWARD STRONGLY AND UNEXPECTEDLY. IT IS USUALLY AFTER I HAVE JUST BRAKED AND HAVE JUST LIFTED MY FOOT OFF THE BRAKE. THE CAR WILL "JUMP" FORWARD STRONGLY AND I HAVE TO QUICKLY STEP ON THE BRAKE AGAIN TO AVOID HITTING SOMETHING. I HAVE NOT ACTUALLY HAD A COLLISION BUT HAVE HAD SEVERAL NEAR MISSES. THE SURGING ISSUE WAS REPAIRED ON 8/6/10. THE PROBLEM DID NOT REOCCUR FOR SEVERAL MONTHS. THEN THE CAR SPENT 4 MONTHS IN THE DEALERSHIP'S REPAIR CENTER DUE TO THE TRANSMISSION FAILING AND THERE BEING NO PARTS IN EXISTENCE FOR IT. NOW THAT I FINALLY HAVE THE CAR BACK, IT HAS RESUMED THE SURGING ISSUE AND IS VERY SCARY TO DRIVE. SOMETIMES THE ENGINE DIES AFTER SURGING A FEW TIMES AND SOMETIMES THE "WRENCH" LIGHT COMES ON. TURNING THE ENGINE OFF FOR A FEW MINUTES AND RESTARTING SOMETIMES (BUT NOT ALWAYS) MAKES IT STOP SURGING. TURNING THE CAR OFF AND LEAVING IT FOR SEVERAL HOURS BEFORE USING IT AGAIN SEEMS TO "RESET" THE ISSUE, BUT THE NEXT TIME I GET STUCK IN TRAFFIC OR HAVE TO SIT AT IDLE FOR ANY REASON IT STARTS SURGING AGAIN. SINCE THE FIRST TIME I HAD THE CAR REPAIRED, I HAVE LEARNED THIS IS A COMMON ISSUE THAT YOU ARE INVESTIGATING. I HAVE SPOKEN TO FORD AND THEY ARE UTTERLY INDIFFERENT AND REFUSE TO ACKNOWLEDGE OR HELP WITH THE PROBLEM AT ALL. IF YOUR INVESTIGATION LEADS TO A RECALL OR SOME OTHER REPARATIONS FROM FORD, PLEASE CONTACT ME. THANK YOU.

NHTSA ODI #10415955

70,112 miles · Jul 26, 2011
EquipmentPower Train

CAR WOULD LUNGE FORWARD ON ITS OWN 2007 FORD FREESTYLE. *TR

NHTSA ODI #10415180

64,900 miles · Jul 25, 2011
Engine And Engine CoolingUnknown Or OtherCrash

SEVERAL TIMES MY VEHICLE SURGES FORWARD WHEN MOVING AT SLOW SPEEDS OR BRAKING. THIS HAS HAPPENED WHILE DRIVING FORWARD AND REVERSE. MORE NOTICEABLE WHEN THE A/C IS ON. EVEN WHEN MY FOOT IS ON THE BRAKE . I CAN HEAR THE ENGINE REVVING WHEN THIS IS HAPPENING - EVEN THOUGH MY FOOT IS ON THE BRAKE.IT ALSO LOSES POWER ON THE FREEWAY…

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SEVERAL TIMES MY VEHICLE SURGES FORWARD WHEN MOVING AT SLOW SPEEDS OR BRAKING. THIS HAS HAPPENED WHILE DRIVING FORWARD AND REVERSE. MORE NOTICEABLE WHEN THE A/C IS ON. EVEN WHEN MY FOOT IS ON THE BRAKE . I CAN HEAR THE ENGINE REVVING WHEN THIS IS HAPPENING - EVEN THOUGH MY FOOT IS ON THE BRAKE.IT ALSO LOSES POWER ON THE FREEWAY AND BECOMES VERY SLUGGISH IN ACCELERATION.THE VEHICLE WOULD LOSE POWER UNEXPECTEDLY WHEN DRIVING 10 MPH AND UP. ALSO I HAD A MINOR ACCIDENT,THE VEHICLE ACCELERATED BY ITSELF AND I HIT A WALL IN MY GARAGE. ALSO, IT WOULD NOT GO FORWARD AND WHEN PUT IN REVERSE IT WOULD ACCELERATE--THIS HAPPENED IN THE MIDDLE OF TRAFFIC DURING RUSH HOUR. WE FINALLY TOOK IT TO THE DEALER TO HAVE IT LOOKED AT, THEY TOLD US IT WAS THE THROTTLE BODY AND OUR MASTER TECH GUARANTEE DID NOT COVER THE EXPENSE. ALL THEY DID WAS CLEAN THE THROTTLE UP (IS EXPECTED TO HAVE MORE PROBLEMS LATER) BECAUSE THE COST WAS OVER $700 AND WE CANNOT AFFORD IT AT THE TIME. SO, AFTER WE TOOK IT OUT OF THE SHOP THE CAR IS NOW ONLY ACCELERATING TO NO MORE THAN 4000 RPMS.

NHTSA ODI #10415881

52,621 miles · Jul 25, 2011
Vehicle Speed Control

MY 2007 FORD FREESTYLE WOULD NOT ACCELERATE WHEN DRIVING, PUSHED GAS PEDAL ALL THE WAY DOWN TO ACHIEVE 20-30 MPH WHEN GOING FROM STOPPED POSITION UNDER TRAFFIC LIGHT. ALSO, WHEN PUTTING THE CAR IN REVERSE AND ACCELERATING SLOWLY, THE CAR WOULD JERK. WHEN RELEASING FOOT FROM GAS PEDAL, CAR JERKED ALSO INSTEAD OF SLOWLY DECELER…

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MY 2007 FORD FREESTYLE WOULD NOT ACCELERATE WHEN DRIVING, PUSHED GAS PEDAL ALL THE WAY DOWN TO ACHIEVE 20-30 MPH WHEN GOING FROM STOPPED POSITION UNDER TRAFFIC LIGHT. ALSO, WHEN PUTTING THE CAR IN REVERSE AND ACCELERATING SLOWLY, THE CAR WOULD JERK. WHEN RELEASING FOOT FROM GAS PEDAL, CAR JERKED ALSO INSTEAD OF SLOWLY DECELERATING. I HAD THIS REPAIRED AT A FORD DEALERSHIP AND WAS CHARGED FOR REPAIR OF THROTTLE BODY AND RELATED ITEMS. FINAL CHARGE WAS $ 1,041.93. *TR

NHTSA ODI #10415105

44,474 miles · Jul 25, 2011
Vehicle Speed Control

ON A HOT SUMMER DAY IN THE CHICAGO, IL SUBURBAN AREA (7/21/2011, OUTSIDE AIR TEMPERATURE OF 100 DEGREES F), I WAS COMPLETELY STOPPED AT A RED TRAFFIC LIGHT. I WAS THE FIRST CAR IN THE LANE OF TRAFFIC AWAITING THE LIGHT TO TRANSITION TO GREEN IN ORDER TO PROCEED SAFELY THROUGH THE INTERSECTION. SUDDENLY AND WHILE MY FOOT WAS CO…

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ON A HOT SUMMER DAY IN THE CHICAGO, IL SUBURBAN AREA (7/21/2011, OUTSIDE AIR TEMPERATURE OF 100 DEGREES F), I WAS COMPLETELY STOPPED AT A RED TRAFFIC LIGHT. I WAS THE FIRST CAR IN THE LANE OF TRAFFIC AWAITING THE LIGHT TO TRANSITION TO GREEN IN ORDER TO PROCEED SAFELY THROUGH THE INTERSECTION. SUDDENLY AND WHILE MY FOOT WAS COMPLETELY DEPRESSING THE BRAKE PEDAL OF THE AUTOMATIC TRANSMISSION 2007 FORD FREESTYLE (WITH APPROXIMATELY 44,000 MILES), THE VEHICLE JUMPED FORWARD (I.E., LUNGED) APPROXIMATELY 10-FEET. WHILE THERE WAS NO OTHER VEHICLE IN FRONT OF MY FREESTYLE, NO COLLISION WAS EXPERIENCED. HOWEVER, THE LUNGE WAS SIGNIFICANT ENOUGH THAT HAD ANOTHER PARTY'S VEHICLE BEEN IN FRONT OF MY FREESTYLE, I AM VERY CONFIDENT THAT A COLLISION WOULD HAVE BEEN EXPERIENCED. THE VEHICLE DASHBOARD "WRENCH" SYMBOL THEN ILLUMINATED. I WAS ABLE TO DRIVE THE VEHICLE TO THE FORD AUTHORIZED SERVICE AND SALES DEALER. THE VEHICLE WAS SLOW TO RESPOND TO ACCELERATION IN-ROUTE TO THE REPAIR CENTER. IN OTHER WORDS, THE VEHICLE "LIMPED" TO THE SERVICE CENTER. THE FORD SERVICE REPRESENTATIVES REPORTED THEIR DIAGNOSTIC CODE READINGS WERE INDICATIVE OF THE NEED FOR A NEW THROTTLE BODY ASSEMBLY. ONCE REPLACED ON 7/22/2011, THE VEHICLE IS PERFORMING AS EXPECTED IN A NORMAL FASHION. I HAVE THE DEFECTIVE PART IN MY POSSESSION, AND I AM WORKING TO PROVIDE THE UNIT TO A NHTSA REPRESENTATIVE. *TR

NHTSA ODI #10415070

60,000 miles · Jul 25, 2011
Vehicle Speed Control

THANKFULLY TO DATE THERE HAVE NOT BEEN ANY CRASHES OR INJURIES TO DISCUSS. HOWEVER, WE HAVE A 2007 FORD FREESTYLE. IT IS A GREAT AND SAFE CAR TO CARRY OUR FAMILY. IT HAS BEEN GREAT ON LONG ROAD TRIPS. ABOUT 1 OR SO YEARS AGO, WE NOTICED THESE SMALL 'SURGES' THAT THE CAR WOULD DO WHEN SLOWING INTO A PARKING SPOT, PULLING INTO …

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THANKFULLY TO DATE THERE HAVE NOT BEEN ANY CRASHES OR INJURIES TO DISCUSS. HOWEVER, WE HAVE A 2007 FORD FREESTYLE. IT IS A GREAT AND SAFE CAR TO CARRY OUR FAMILY. IT HAS BEEN GREAT ON LONG ROAD TRIPS. ABOUT 1 OR SO YEARS AGO, WE NOTICED THESE SMALL 'SURGES' THAT THE CAR WOULD DO WHEN SLOWING INTO A PARKING SPOT, PULLING INTO THE DRIVEWAY, OR PARKED AT A TRAFFIC LIGHT. LIKE ANY GOOD AMERICAN, WE IGNORED IT, THINKING IT WAS NOTHING. WE KEEP THE CAR WELL MAINTAINED, AND JUST 'CHALKED' IT UP TO CHANCE. OVER THE PAST 4 MONTHS OR SO IT HAS GOTTEN MUCH WORSE. JUST TWO DAYS AGO I WAS DRIVING THE CAR AND PULLING SLOWLY INTO A PARKING SPOT. THERE WAS A CEMENT MEDIAN IN FRONT OF ME. I WASN'T TALKING THE PHONE, TEXTING, LISTENING TO LOUD MUSIC, IN FACT I WAS GOING TO A YOGA CLASS. I HAD MY FOOT OVER THE BRAKE, AS I WAS PULLING IN SLOWLY, AND THE CAR SURGED. I HAD TO REALLY PRESS MY FOOT REALLY HARD INTO THE BRAKE. THIS SAME THING HAPPENED TO ME WHEN I WAS AS I APPROACHED A STOP LIGHT. I WAS SLOWING DOWN, GOING LESS THAN 5 MPH AND HAD MY FOOT OVER THE BRAKE. ALL OF A SUDDEN THE CAR SURGES AND I FIND MYSELF SLAMMING ON THE BREAK PEDAL. IT IS 'UNNERVING' TO SAY THE LEAST. MY HUSBAND SPOKE WITH MY FATHER IN LAW, AND HE SENT US A LINK. AS IT TURNS OUT, THIS HAS BEEN AN ISSUE. THE SYMPTOMS THAT ARE DESCRIBED ONLINE ARE EXACTLY WHAT IS HAPPENING TO US. I CALLED MY LOCAL FORDLAND DEALER IN LAKEWOOD, COLORADO, AND HE SAID HE NEVER HEARD OF THIS. I HAVE ALSO CALLED FORD CUSTOMER SERVICE AND THEY HAVE 'ESCALATED' THE CASE. I HOPE THIS IS HELPFUL. THANK YOU! *TR

NHTSA ODI #10414994

110,000 miles · Jul 25, 2011
Fuel System, Gasoline

SINCE 2007 WHEN I BOUGHT MY FORD FREESTYLE, I HAVE HAD IT INTO THE FORD DEALER NUMEROUS (APPROX 10) TIMES FOR INVESTIGATION OF THE LUNGING FORWARD ISSUES AS WELL AS SLOW THROTTLE RESPONSE AFTER LONG IDLE TIMES. I HAVE HAD SEVERAL INCIDENT'S WHERE I HAVE ALMOST HIT PARKED CARS IN PARKING LOTS, STALLS IN THE MIDDLE OF INTERSECTION…

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SINCE 2007 WHEN I BOUGHT MY FORD FREESTYLE, I HAVE HAD IT INTO THE FORD DEALER NUMEROUS (APPROX 10) TIMES FOR INVESTIGATION OF THE LUNGING FORWARD ISSUES AS WELL AS SLOW THROTTLE RESPONSE AFTER LONG IDLE TIMES. I HAVE HAD SEVERAL INCIDENT'S WHERE I HAVE ALMOST HIT PARKED CARS IN PARKING LOTS, STALLS IN THE MIDDLE OF INTERSECTION. EACH TIME THAT THE VEHICLE WAS TAKEN IN THE COMMON RESPONSE WAS "WE DO NOT FIND A PROBLEM AT THIS TIME". IN THE SPRING OF 2009 IT WAS FOUND THAT THE THROTTLE BODY WAS BAD AND WAS REPLACED IN LATE SUMMER 2009 AFTER WAITING 5 MONTHS FOR THE PART, DUE TO A NATIONAL BACK ORDER OF THE PART. PRIOR TO HAVING THE THROTTLE-BODY REPLACED, ONE OF THE TWO SCENARIOS WOULD HAPPEN 1-2 TIMES A WEEK AND MORE FREQUENT AT 3-5 TIMES PER WEEK JUST BEFORE THE THROTTLE-BODY WAS REPLACED. ON 7/24/2011 THE CAR LUNGED FORWARD ONCE AGAIN AND THEN ACCELERATED RAPIDLY FORCING ME TO PRESS THE BRAKE HARSHLY UNTIL I COULD GET THE CAR IN NEUTRAL AND SHUT OFF. THIS INCIDENT ALMOST CAUSED MY TO CRASH INTO THE BACK END OF A SEMI-TRAILER BEFORE I COULD GET IT SHUT DOWN. AT THIS TIME I HAVE NOT SUFFERED ANY PERSONAL INJURY, BUT HAVE COME VERY CLOSE TO CAUSING DAMAGE TO OTHER'S PROPERTY (VEHICLES) DUE TO THE NATURE OF THIS PROBLEM. ALTHOUGH THE THROTTLE -BODY WAS REPLACED, THE ISSUE IS STILL PRESENT IN MY CASE AND I AM REQUESTING THAT FURTHER INVESTIGATION BE PERFORMED BEFORE SERIOUS INJURIES OR DEATH IS INCURRED. I HAVE NOTICED THAT THESE ISSUES SEEM TO BE HAPPENING IN HOT AND EXTREMELY HOT CONDITIONS OUTSIDE AND HAVE YET TO EXPERIENCE THESE ISSUES DURING THE COOLER MONTHS. *TR

NHTSA ODI #10414986

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE11018 · Idle Instability

Opened May 11, 2011 · Closed Feb 7, 2013

Status: closed (inferred from source dates) · Vehicle Speed Control

On November 29, 2012, Ford Motor Company (Ford) initiated Customer Satisfaction Program 12N03 to extend warranty coverage terms for repair of engine idle RPM surge caused by throttle body deposits in all model year (MY) 2005 through 2007 Ford Freestyle, Five Hundred and Mercury Montego vehicles.The program extends the coverage for up to 10 years of service or 150,000 miles from the warranty start date of the vehicle (all vehicles are eligible for the program through May 31, 2013, regardless of mileage).Dealers will repair vehicles exhibiting the condition by removing and cleaning the throttle body and reprogramming the PCM with software containing an updated idle speed control strategy.According to Ford, some of the affected vehicles may experience momentary, intermittent engine idle RPM surge (idle flare) when stopped or during low speed driving maneuvers such as in a parking lot or driveway.Unstable idle speed control (dips and flares) around the target engine speed (700 rpm) can occur in vehicles with deposit build-up in the throttle body when the system adjusts engine speed in response to changes in engine load, typically from power steering application or air-conditioner compressor cycling.Idle speed control logic is only active at vehicle speeds below 3.5 mph and when the accelerator pedal is not applied.Ford testing of a vehicle with a worst case throttle body measured a maximum idle flare of 1360 RPM lasting approximately 1 second, which Ford indicated was consistent with system design to limit vehicle speed and acceleration in idle control mode.Ford indicated that the test vehicle was held in place with normal brake effort and that vehicle speed remained under 4 mph without the brake pedal applied.In addition to throttle body deposit accumulation, symptoms associated with the condition may include Check Engine lamp illumination and diagnostic trouble codes (DTCs) P0505, P0506 or P061B.Ford attributed the surge condition to changes in idle air flow resulting from the progressive buildup of deposits in the throttle body from normal Positive Crankcase Ventilation (PCV) system operation.This condition was not adequately compensated for in the original Powertrain Control Module (PCM) calibration.Ford issued a technical service bulletin on August 15, 2011 (TSB 11-8-5), releasing an updated powertrain control calibration for vehicles with CVT transmissions.On October 19, 2011, Ford issued a second bulletin (TSB 11-10-21) superseding TSB 11-8-5 and including updated powertrain control calibration for vehicles with 6-speed transmissions.Prior to Ford issuing the TSB?s, owner?s experiencing the alleged defect either received no repairs, if dealers could not duplicate the condition, or had the throttle body cleaned or replaced, which only provided temporary correction until the throttle deposit build-up returned.Ford?s revised powertrain calibrations appear to be effective remedies for the idle instability caused by build-up of throttle body deposits.However, even after the TSB?s were released, many owners experiencing the condition continued to have difficulty with proper diagnosis and repair as dealers were often either unable to duplicate the condition or were unfamiliar with the new repair procedures.Ford's new program addresses those concerns.NHTSA's testing and complaint analysis indicate that the idle speed control issue in the subject vehicles can only occur at very low speeds, are very brief events, are easily controlled by moderate brake pedal forces and result in minor increases in vehicle speed even with no braking.This investigation is closed.The closing of this in

PE08060 · Tire Valve Cracking

Opened Oct 14, 2008 · Closed Apr 9, 2009

Status: closed (inferred from source dates) · Tires:valve

ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGENT SPECIFICATIONS FROM FORD.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA PROVIDED BY FORD SHOWED THAT PROBLEMS WITH CRACKED TIRE VALVES WERE SIGNIFICANTLY HIGHER FOR MY 2007 VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007.FORD RESPONDED BY IMPLEMENTING CHANGES IN ITS MATERIAL SPECIFICATIONS FOR SNAP-IN RUBBER TIRE VALVES AND ALSO INCREASING THE QUALITY AND ACCEPTANCE STANDARDS FOR VALVES IMPORTED FOR USE IN ITS VEHICLES.WHILE THE COMPLAINT AND WARRANTY CLAIM RATES ARE ELEVATED FOR SUBJECT VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007, THE RATES OF LEAKING VALVES ARE WELL BELOW ONE PERCENT OF PRODUCTION FOR EACH OF THE PEAK MONTHS FOR ALL OF THE AFFECTED MODELS.A SUBSTANTIAL MAJORITY OF THE SUBJECT VEHICLES ARE EQUIPPED WITH TIRE PRESSURE MONITORING SYSTEMS (TPMS) WHICH WARN THE DRIVER WHEN ANY TIRE PRESSURES DROPS BELOW 25 PERCENT OF RECOMMENDED INFLATION PRESSURE. AS OUTLINED IN A LETTER TO ODI DATED APRIL 6, 2009, FORD HAS AGREED TO SEND LETTERS TO OWNERS OF CERTAIN MY 2007 AND 2008 FORD, LINCOLN AND MERCURY VEHICLES TO PROVIDE INFORMATION ABOUT THE CRACKING CONCERN. LETTERS WILL BE SENT TO OWNERS OF VEHICLES BUILT FROM NOVEMBER 2006 THROUGH MAY 2007.OWNERS CAN OPT FOR A FREE DEALER INSPECTION.VALVES EXHIBITING SURFACE CRACKS OR AIR LEAKAGE RELATED TO OZONE ATTACK WILL BE REPLACED BY FORD UNDER ITS NORMAL WARRANTY TERMS.FORD EXPECTS TO SEND THE LETTER BY APPROXIMATELY MID-MAY 2009. BASED ON THE USE OF TPMS IN THE MAJORITY OF SUBJECT VEHICLES AND THE RELATIVELY LOW RATES OF REPAIRS ASSOCIATED WITH LEAKING VALVES AND RESULTANT TIRE DAMAGE, ODI BELIEVES THAT THE ACTIONS FORD HAS AGREED TO TAKE WILL PROVIDE EFFECTIVE AND EXPEDITIOUS RESOLUTION FOR VEHICLES THAT WERE BUILT DURING THE PERIOD WHEN VALVES WITH INADEQUATE RESISTANCE TO OZONE CRACKING WERE MOST LIKELY TO HAVE BEEN USED IN VEHICLE PRODUCTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO