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2005 Ford Five Hundred

Owner reports · Recalls · Investigations

When problems were reported

Mileage at the reported incident

443 reports with mileage · 67 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Power Train. Review the 136 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 104 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 95 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

20 crash reports6 fire reports10 injury reports

Service Brakes, Hydraulic complaints

41 reports
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19,619 miles · Mar 26, 2007
Service Brakes, Hydraulic

TL*THE CONTACT OWNS A 2005 FORD FIVE HUNDRED. THE VEHICLE WAS TAKEN TO DEALER FOR ROUTINE MAINTENANCE ON MARCH 26, 2007. THE CONTACT BELIEVES THERE WAS A DEFECT WITH THE BRAKE ROTORS AND REAR BRAKES. THE CURRENT AND FAILURE MILEAGE WERE 19600.*AK THE CONSUMER TOOK THE VEHICLE TO DEALER AND THE DEALER FIXED THE REAR BRAKE…

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TL*THE CONTACT OWNS A 2005 FORD FIVE HUNDRED. THE VEHICLE WAS TAKEN TO DEALER FOR ROUTINE MAINTENANCE ON MARCH 26, 2007. THE CONTACT BELIEVES THERE WAS A DEFECT WITH THE BRAKE ROTORS AND REAR BRAKES. THE CURRENT AND FAILURE MILEAGE WERE 19600.*AK THE CONSUMER TOOK THE VEHICLE TO DEALER AND THE DEALER FIXED THE REAR BRAKES AND ROTORS. CONSUMER IS CONCERNED THAT THERE WAS NO INDICATION THAT THE REAR BRAKES AND ROTORS WERE WORN AND STATES THAT POSES A SAFETY ISSUE. *4/17TR

NHTSA ODI #10186217

Mileage unknown · Mar 19, 2007
Service Brakes, Hydraulic

2005 FORD FIVE HUNDRED CUSTOMER STATES THAT THE VEHICLE IS A LEMON AND THAT THE BRAKES NEEDS TO BE RECALLED**NAR**CC THE REAR ROTORS WERE MACHINED. *JB

NHTSA ODI #10186854

Mileage unknown · Jan 20, 2007
Service Brakes, Hydraulic

TOOK MY 2005 FORD FIVE HUNDRED IN FOR AN OIL CHANGE AND TIRE ROTATION (17K MILES), 12 MONTHS OLD. WAS CALLED BY THE FORD DEALER SERVICE MANGER AND TOLD I NEEDED REAR BRAKE PADS ASAP!. I QUESTION HOW A CAR THAT HAS ONLY BEEN OWNED FOR 12 MONTHS NEED BRAKES (AND ONLY REAR ONES!). TOLD FORD KNOWS OF THE PROBLEM AND RESIGNED THE PAD…

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TOOK MY 2005 FORD FIVE HUNDRED IN FOR AN OIL CHANGE AND TIRE ROTATION (17K MILES), 12 MONTHS OLD. WAS CALLED BY THE FORD DEALER SERVICE MANGER AND TOLD I NEEDED REAR BRAKE PADS ASAP!. I QUESTION HOW A CAR THAT HAS ONLY BEEN OWNED FOR 12 MONTHS NEED BRAKES (AND ONLY REAR ONES!). TOLD FORD KNOWS OF THE PROBLEM AND RESIGNED THE PADS, BUT I WOULD HAVE TO PAY $250 FOR THE BRAKE JOB (I DECLINED). MULTIPLE CONTACTS (VIA EMAIL) TO FORD HQTS. HAVE BEEN A WASTE OF TIME. NO RESPONSE TO THE PROBLEM, NO ATTEMPT TO RESOLVE THE ISSUE. *NM

NHTSA ODI #10179252

34,900 miles · Jan 16, 2007
Service Brakes, Hydraulic

TL* - THE CONTACT HAS A 2005 FORD 500 WITH AN ODOMETER READING OF 34900 MILES AND HIS REAR BREAK PADS HAVE WORN OUT. THE CONTACT HEARD A GRINDING NOISE COMING FROM THE REAR OF THE VEHICLE AND FOUND THAT HIS REAR BREAK PADS ARE GRINDING INTO THE ROTORS, BUT HIS FRONT BREAK PADS ARE LESS THAN HALF WAY WARN. THE CONTACT STATED THA…

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TL* - THE CONTACT HAS A 2005 FORD 500 WITH AN ODOMETER READING OF 34900 MILES AND HIS REAR BREAK PADS HAVE WORN OUT. THE CONTACT HEARD A GRINDING NOISE COMING FROM THE REAR OF THE VEHICLE AND FOUND THAT HIS REAR BREAK PADS ARE GRINDING INTO THE ROTORS, BUT HIS FRONT BREAK PADS ARE LESS THAN HALF WAY WARN. THE CONTACT STATED THAT THERE IS SERVICE BULLETIN (06-22-17) FROM FORD WHICH STATES THAT DEFECTIVE MATERIALS USED ON THE REAR BREAK PADS. THE CONTACT TOOK THE VEHICLE TO THE DEALER (WEBSTER DUDLEY LINCOLN MERCURY) AND THEY STATED THAT HE WAS NOT COVERED BY FORD AND HE WOULD HAVE TO PAY FOR THE REPAIR. THE CONTACT ALSO CALLED FORD AND STATED THAT IT IS A WEAR ITEM AND IS NO LONGER COVERED. *NM

NHTSA ODI #10178806

15,015 miles · Jan 5, 2007
Service Brakes, Hydraulic

TL* - THE CONTACT OWNS A 2005 FORD FIVE HUNDRED. THE CONTACT STATED WHEN THE VEHICLE WAS PARKED FOR AN EXTENDED PERIOD THE BRAKE PADS FAIL WHEN RESTARTING THE VEHICLE. THE VEHICLE HAD BEEN PARKED FOR ELEVEN DAYS WHEN THE INCIDENT OCCURRED. THE CONTACT WAS DRIVING 65 MPH AND COULD HEAR THE SOUND OF METAL GRINDING ON METAL WHEN …

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TL* - THE CONTACT OWNS A 2005 FORD FIVE HUNDRED. THE CONTACT STATED WHEN THE VEHICLE WAS PARKED FOR AN EXTENDED PERIOD THE BRAKE PADS FAIL WHEN RESTARTING THE VEHICLE. THE VEHICLE HAD BEEN PARKED FOR ELEVEN DAYS WHEN THE INCIDENT OCCURRED. THE CONTACT WAS DRIVING 65 MPH AND COULD HEAR THE SOUND OF METAL GRINDING ON METAL WHEN ATTEMPTING TO APPLY THE BRAKES, IT WAS ALSO VERY DIFFICULT TO STOP THE VEHICLE. FORD AGREES THAT THE INCIDENT OCCURRED DUE TO PREMATURE WEAR ON THE VEHICLE. THE DEALER STATED THE CONTACT WAS LIABLE FOR THE REPAIR COST. THE CONTACT MAINTAINED THISWAS NOT A WEAR ISSUE INSTEAD ITWAS A SAFETY/FAILURE ISSUE. FORD REFUSED TO REIMBURSE THE CONTACT, BUT ADVISED THE CONTACT IT WAS UNSAFE TO DRIVE THE VEHICLE. FORD REDESIGNED THE BRAKE PADS DUE TO THIS INCIDENT. FORD STATED RUST APPEARS ON THE BRAKE PADS AFTER BEING PARKED FOR AN EXTENDED TIME. THE CONTACT'S VEHICLE WAS INSPECTED PRIOR TO THE INCIDENT AND THERE WAS NO EVIDENCE OF BRAKE PROBLEMS AT THE TIME. THE CONTACT REFERENCED FORD BULLETIN # 06-22-17. *AK

NHTSA ODI #10177913

32,000 miles · Dec 28, 2006
Service Brakes, Hydraulic

I PURCHASED A 2005 FORD FIVE HUNDRED IN JULY 2005. I HAD NOTICED IMMEDIATELY THAT A LARGE AMOUNT OF BLACK BRAKE DUST ACCUMULATED ON THE REAR WHEELS. THIS VEHICLE IS DRIVEN 80 TO 90 PERCENT OF THE TIME ON THE HIGHWAY WITH MINIMAL BRAKING. AT 6000 MILES I NOTICED A GRINDING NOISE COMING FROM THE REAR WHEELS. I TOOK THE VEHICLE…

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I PURCHASED A 2005 FORD FIVE HUNDRED IN JULY 2005. I HAD NOTICED IMMEDIATELY THAT A LARGE AMOUNT OF BLACK BRAKE DUST ACCUMULATED ON THE REAR WHEELS. THIS VEHICLE IS DRIVEN 80 TO 90 PERCENT OF THE TIME ON THE HIGHWAY WITH MINIMAL BRAKING. AT 6000 MILES I NOTICED A GRINDING NOISE COMING FROM THE REAR WHEELS. I TOOK THE VEHICLE TO THE DEALER WHERE I PURCHASED THE CAR AND THEY TOLD ME THAT THE REAR BRAKE PADS HAD WORN OUT AND RUINED THE ROTORS. THEY REPLACED THE ROTORS AND BRAKES ON WARRANTY. AT 32,000 MILES DURING A ROUTINE MAINTENANCE THE SHOP MECHANIC TOLD ME THAT THE REAR BRAKES WERE GONE. I RETURNED THE VEHICLE TO THE DEALER WHERE I HAD PURCHASED THE CAR AND HAD COMPLETED THE LAST BRAKE REPLACEMENT AND ASKED THEM IF PREMATURE REAR BRAKE WEAR WAS A PROBLEM WITH THE 500 HUNDRED. THEY DID NOT RESPOND. I ASKED THEM IF THEY THOUGHT IT UNUSUAL FOR THE BRAKES TO WEAR OUT TWICE IN 32,000 MILES? I TOLD THEM THAT ALL OF MY OTHER VEHICLES WHICH WEAR/ARE DRIVEN IN SIMILAR CONDITIONS USUALLY DO NOT NEED A BRAKE REPLACEMENT UNTIL THEY ARE AT 80,000 MILES OR MORE? THEY TOLD ME THAT IT ALL DEPENDS ON THE MY DRIVING HABITS. I DO NOT DRIVE ANY DIFFERENTLY NOW THAT I HAVE OVER THE PAST 25 YEARS. THEY TOLD ME ON THIS SECOND VISIT FOR A BRAKE PROBLEM THAT THEY WOULD HAVE TO CHARGE ME TO INSPECT THE BRAKES AND IF THEY DID NOT FIND A MECHANICAL PROBLEM, I WOULD HAVE TO PAY FOR THE REPAIRS. THEY CAME BACK TO ME AND SAID THAT THE REAR CALIPERS WERE STICKING. I DON'T BELIEVE THAT WAS THE PROBLEM. THE REAR ROTORS AND PADS WERE REPLACE AGAIN. FOR SOME REASON TWICE NOW THE REAR BRAKES ARE FAILING LONG BEFORE THE FRONT BRAKE PADS HAVE EVENT 25% OF THEIR WEAR GONE. IT APPEARS THAT THE REAR BRAKES ARE DOING MOST OF THE BRAKING AND THE FRONT ARE DOING LITTLE. THIS MAY CAUSE A SAFETY PROBLEM . *JB

NHTSA ODI #10177167

18,000 miles · Dec 6, 2006
Service Brakes, Hydraulic

I TOOK MY 2005 FORD 500 WITH 18,000 MILES TO THE DEALER FOR A NOISE IN THE BACK OF THE CAR AND AFTER REPLACING THE STRUT UNDER WARRANTY TO TAKE CARE OF THE NOISE, I WAS TOLD THAT THE CAR NEEDED NEW REAR BRAKES AND ROTORS. THERE IS ABSOLUTELY NO REASON WHY REAR BRAKES SHOULD BE REQUIRED AND CERTAINLY NO EXCUSE FOR THE ROTORS NEED…

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I TOOK MY 2005 FORD 500 WITH 18,000 MILES TO THE DEALER FOR A NOISE IN THE BACK OF THE CAR AND AFTER REPLACING THE STRUT UNDER WARRANTY TO TAKE CARE OF THE NOISE, I WAS TOLD THAT THE CAR NEEDED NEW REAR BRAKES AND ROTORS. THERE IS ABSOLUTELY NO REASON WHY REAR BRAKES SHOULD BE REQUIRED AND CERTAINLY NO EXCUSE FOR THE ROTORS NEEDED TO BE REPLACED WHEN THE VEHICLE ONLY HAVE 18,000 MILES AND THE FRONT BRAKES ARE FINE. IT IS CLEAR THAT THIS VEHICLE HAS A DESIGN PROBLEM SINCE THE REAR BRAKE WHEELS ARE DOING MOST OF THE WORK. THIS IS A SERIOUS SAFETY ISSUE THAT NEEDS TO BE ADDRESS BY FORD AND NHTSA. *JB

NHTSA ODI #10175307

29,976 miles · Dec 3, 2006
Service Brakes, Hydraulic

SUBJECT: EXCESSIVE REAR BRAKE WEAR ON 2005 FORD FIVE HUNDRED. NEW CAR WAS PURCHASED FROM LOCAL FORD DEALERSHIP ON APRIL 17, 2005. REAR BRAKE PADS WERE REPLACED AND ROTORS TURNED BY FORD DEALERSHIP ON APRIL 13, 2006 AT 29,976 MILES. FORD DEALERSHIP REPLACED THE REAR BRAKE PADS AND ROTORS ON NOV. 17, 2006 AT 46,691 MILES. WHY…

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SUBJECT: EXCESSIVE REAR BRAKE WEAR ON 2005 FORD FIVE HUNDRED. NEW CAR WAS PURCHASED FROM LOCAL FORD DEALERSHIP ON APRIL 17, 2005. REAR BRAKE PADS WERE REPLACED AND ROTORS TURNED BY FORD DEALERSHIP ON APRIL 13, 2006 AT 29,976 MILES. FORD DEALERSHIP REPLACED THE REAR BRAKE PADS AND ROTORS ON NOV. 17, 2006 AT 46,691 MILES. WHY DID THE FORD FACTORY REAR BRAKE PADS/ROTORS GET 29,976 MILES AND FORD DEALERSHIP INSTALLED REAR BRAKE PAD/ROTORS GET ONLY 16,715 MILES? PADS FRONT: FORD FACTORY INSTALLED STILL ON CAR WITH 46,691 MILES: LEFT FRONT: OUTSIDE 6MM THICK INSIDE 8MM THICK RIGHT FRONT: OUTSIDE 6 MM THICK INSIDE 8 MM THICK PADS REAR: FORD DEALERSHIP INSTALLED NEW 0 MILES LEFT REAR: OUTSIDE 8 MM THICK INSIDE 10 MM THICK RIGHT REAR: OUTSIDE 8MM THICK INSIDE 10 MM THICK FORD RECOMMENDED REPLACEMENT OF BRAKE PADS IS LESS THAN 3 MM. THE FRONT PADS ARE 6 INCHES LONG AND THE REAR PADS ARE ONLY 2 INCHES LONG. WHY ARE THE REAR PADS ONLY 1/3 THE SIZE OF THE FRONT PADS? THE REAR WHEEL RIMS ARE ALWAYS BLACK WITH EXCESSIVE BRAKE DUST. THE FRONT WHEEL RIMS HAVE VERY LITTLE BRAKE DUST. THE REAR WHEELS WHEN JACKED UP AND SPUN BY HAND SEEM TO DRAG ON THE PADS/ROTORS. OTHER CARS I HAVE WILL SPIN BY HAND 8 TO 10 SECONDS. THE FORD 500 WILL SPIN ONLY 3 SECONDS. IS IT POSSIBLE THE EMERGENCY BRAKES ARE THE PROBLEM FOR THIS DRAG AND WEAR? THE FORD DEALER IS HELPFUL, BUT FORD WARRANTY IS ONLY 18,000 MILES/12 MONTHS ON FACTORY INSTALLED BRAKES, AND 12,000/12 MONTHS ON FORD DEALERSHIP INSTALLED BRAKES. I HAVE FILED A COMPLAINT WITH THE FORD MOTOR CO. CUSTOMER RELATIONSHIP CENTER. THEIR ANSWER WAS THAT THERE ARE NO BRAKE PROBLEMS. FORD DEALERSHIP CHECKED WITH THE FORD FACTORY TECH AND AGAIN NO BRAKE PROBLEMS. NHTSA WEB SITE HAS 11 COMPLAINTS LIKE MINE. HOW CAN FORD CORP AND THE FORD DEALERSHIP TELL ME THERE ARE NO REAR BRAKE PROBLEMS WITH MY 2005 FORD FIVE HUNDRED. *JB

NHTSA ODI #10175031

27,000 miles · Nov 27, 2006
Service Brakes, Hydraulic

DT*: THE CONTACT STATED WHILE ATTEMPTING TO PUT THE VEHICLE IN REVERSE, THE REAR ROTORS MADE A GRINDING NOISE WITH NO PRIOR WARNING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT REPAIR SHOP, WHO REPLACED THE ROTORS DUE TO BRAKE PAD DAMAGE. THE VEHICLE WAS TAKEN TO THE LOCAL DEALER WHO STATED THERE WAS A SERVICE BULLETIN ADVISORY IN…

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DT*: THE CONTACT STATED WHILE ATTEMPTING TO PUT THE VEHICLE IN REVERSE, THE REAR ROTORS MADE A GRINDING NOISE WITH NO PRIOR WARNING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT REPAIR SHOP, WHO REPLACED THE ROTORS DUE TO BRAKE PAD DAMAGE. THE VEHICLE WAS TAKEN TO THE LOCAL DEALER WHO STATED THERE WAS A SERVICE BULLETIN ADVISORY IN REGARDS TO THIS MATTER # 10014650 ABOUT THE SERVICE BRAKES, HYDRAULIC. THE VEHICLE WAS ON ITS THIRD SET OF BRAKE PADS.

NHTSA ODI #10174447

22,900 miles · Nov 18, 2006
Service Brakes, Hydraulic

I PURCHASED A 2005 FORD 500 NEW IN JULY 2005. I HAD IT SERVICED BY THE BOOK AT MY DEALERSHIP. ON NOV 14,2006 I TOOK IT IN FOR A ROUTINE OIL CHANGE AND THE 22,000 MILE CHECK UP. I WAS TOLD IT NEEDED NEW REAR BRAKES AND "ROTORS". SINCE 75% OF THESE MILES ARE ALL HIGHWAY MILES (VERY LITTLE BRAKING), THERE IS ABSOLUTELY NO REASON WH…

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I PURCHASED A 2005 FORD 500 NEW IN JULY 2005. I HAD IT SERVICED BY THE BOOK AT MY DEALERSHIP. ON NOV 14,2006 I TOOK IT IN FOR A ROUTINE OIL CHANGE AND THE 22,000 MILE CHECK UP. I WAS TOLD IT NEEDED NEW REAR BRAKES AND "ROTORS". SINCE 75% OF THESE MILES ARE ALL HIGHWAY MILES (VERY LITTLE BRAKING), THERE IS ABSOLUTELY NO REASON WHY REAR BRAKES SHOULD BE REQUIRED....AND CERTAINLY NO EXCUSE FOR THE ROTORS NEEDING REPLACED. SINCE I TAKE EXTREMELY GOOD CAR OF MY VEHICLES, INCLUDING WASHING IT BY HAND, I HAVE NOTICED SINCE I BOUGHT IT THAT THE REAR WHEELS ARE ALWAYS BLACK WITH BRAKE DUST. THE FRONT WHEELS ARE TYPICALLY CLEAN. THAT MUST MEAN THE REAR WHEELS ARE DOING MOST OF THE WORK. THIS IS WITHOUT A DOUBT AN ENGINEERING ISSUE. ALSO, HAVING VISITED THE NHTSA WEBSITE, IT IS LITTERED WITH COMPLAINTS FROM OTHER FORD 500 OWNERS EXPERIENCING THE EXACT SAME PROBLEM. AND VIA THEIR REPORTS, A DENIAL BY FORD THAT THERE IS NOT PROBLEM. (WONDER WHY THEY ARE ON THE ROPES AS A CAR MAKER???) I "CHATTED WITH THE SERVICE ADVISOR TO NO AVAIL. I PLAN ON GOING HIGHER....WISH ME LUCK. ON THE OTHER HAND, I PRESENT TO BETWEEN 15 AND 20 THOUSAND INDIVIDUALS EACH YEAR ACROSS THE COUNTRY TALKING ABOUT INTEGRITY AND CUSTOMER SERVICE. FORD IS ABOUT TO LEARN THE TRUE MEANING OF THE TERM "CUSTOMER TERRORIST". I CAN ASSURE THEM THAT I WILL GET MY MONEY'S WORTH A COUPLE OF HUNDRED TIMES OVER. MAYBE YOU SHOULD WISH THEM LUCK...THEY ARE GOING TO NEED IT. *NM

NHTSA ODI #10173781

Official recalls

2

06V383000 · Latches/locks/linkages:doors:latch

Oct 5, 2006

ON CERTAIN PASSENGER VEHICLES CURRENTLY REGISTERED IN THE FOLLOWING STATES: ALASKA, COLORADO, CONNECTICUT, DELAWARE, IDAHO, ILLINOIS, INDIANA, IOWA, KANSAS, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, NORTH DAKOTA, OHIO, PENNSYLVANIA, RHODE ISLAND, SOUTH DAKOTA, UTAH, VERMONT, WEST VIRGINIA, WISCONSIN, AND WYOMING. THE SIDE DOOR LATCH MECHANISMS MAY EXPERIENCE WATER INTRUSION ALLOWING THE LATCH MECHANISM TO FREEZE IN COLD WEATHER.

Consequence & remedy

Consequence: AS A RESULT, THE DOOR LATCH PAWL MAY NOT RETURN TO THE LATCH POSITION WHEN THE DOOR IS CLOSED, AND THE DOOR COULD OPEN WHILE THE VEHICLE IS MOVING.

Remedy: DEALERS WILL INSTALL A SHIELD OVER THE FRONT LATCHES; SEAL A DRAIN HOLE IN THE REAR WINDOW TRIM MOLDING ON THE FREESTYLE REAR SIDE DOORS; AND APPLY GREASE TO ALL FRONT AND REAR SIDE-DOOR LATCH MECHANISMS FREE OF CHARGE. THE RECALL BEGAN ON NOVEMBER 8, 2006. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

05V515000 · Fuel System, Gasoline:storage:tank Assembly:mounting

Nov 9, 2005

ON CERTAIN PASSENGER VEHICLES, THE STRAPS THAT SECURE THE FUEL TANK TO THE VEHICLE BODY MAY BREAK, CAUSING THE FUEL TANK AND FUEL TANK HEAT SHIELD TO DROP ON THE DRIVESHAFT (ALL WHEEL DRIVE VEHICLES) OR EXHAUST SYSTEM (FRONT WHEEL DRIVE VEHICLES).

Consequence & remedy

Consequence: IF THIS HAPPENS, DRIVERS MAY NOTICE A NOISE OR A FUEL LEAK. A FUEL LEAK IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE BOTH FUEL TANK STRAPS. THE RECALL BEGAN ON DECEMBER 1, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE11018 · Idle Instability

Opened May 11, 2011 · Closed Feb 7, 2013

Status: closed (inferred from source dates) · Vehicle Speed Control

On November 29, 2012, Ford Motor Company (Ford) initiated Customer Satisfaction Program 12N03 to extend warranty coverage terms for repair of engine idle RPM surge caused by throttle body deposits in all model year (MY) 2005 through 2007 Ford Freestyle, Five Hundred and Mercury Montego vehicles.The program extends the coverage for up to 10 years of service or 150,000 miles from the warranty start date of the vehicle (all vehicles are eligible for the program through May 31, 2013, regardless of mileage).Dealers will repair vehicles exhibiting the condition by removing and cleaning the throttle body and reprogramming the PCM with software containing an updated idle speed control strategy.According to Ford, some of the affected vehicles may experience momentary, intermittent engine idle RPM surge (idle flare) when stopped or during low speed driving maneuvers such as in a parking lot or driveway.Unstable idle speed control (dips and flares) around the target engine speed (700 rpm) can occur in vehicles with deposit build-up in the throttle body when the system adjusts engine speed in response to changes in engine load, typically from power steering application or air-conditioner compressor cycling.Idle speed control logic is only active at vehicle speeds below 3.5 mph and when the accelerator pedal is not applied.Ford testing of a vehicle with a worst case throttle body measured a maximum idle flare of 1360 RPM lasting approximately 1 second, which Ford indicated was consistent with system design to limit vehicle speed and acceleration in idle control mode.Ford indicated that the test vehicle was held in place with normal brake effort and that vehicle speed remained under 4 mph without the brake pedal applied.In addition to throttle body deposit accumulation, symptoms associated with the condition may include Check Engine lamp illumination and diagnostic trouble codes (DTCs) P0505, P0506 or P061B.Ford attributed the surge condition to changes in idle air flow resulting from the progressive buildup of deposits in the throttle body from normal Positive Crankcase Ventilation (PCV) system operation.This condition was not adequately compensated for in the original Powertrain Control Module (PCM) calibration.Ford issued a technical service bulletin on August 15, 2011 (TSB 11-8-5), releasing an updated powertrain control calibration for vehicles with CVT transmissions.On October 19, 2011, Ford issued a second bulletin (TSB 11-10-21) superseding TSB 11-8-5 and including updated powertrain control calibration for vehicles with 6-speed transmissions.Prior to Ford issuing the TSB?s, owner?s experiencing the alleged defect either received no repairs, if dealers could not duplicate the condition, or had the throttle body cleaned or replaced, which only provided temporary correction until the throttle deposit build-up returned.Ford?s revised powertrain calibrations appear to be effective remedies for the idle instability caused by build-up of throttle body deposits.However, even after the TSB?s were released, many owners experiencing the condition continued to have difficulty with proper diagnosis and repair as dealers were often either unable to duplicate the condition or were unfamiliar with the new repair procedures.Ford's new program addresses those concerns.NHTSA's testing and complaint analysis indicate that the idle speed control issue in the subject vehicles can only occur at very low speeds, are very brief events, are easily controlled by moderate brake pedal forces and result in minor increases in vehicle speed even with no braking.This investigation is closed.The closing of this in

PE07058 · Instrument Cluster Failure

Opened Nov 16, 2007 · Closed Mar 11, 2008

Status: closed (inferred from source dates) · Electrical System: Instrument Cluster/panel

THE SUBJECT VEHICLES EXPERIENCE A LOSS OF PROPER INSTRUMENT CLUSTER OPERATION.TYPICALLY, THE PROBLEM APPEARS AS THE NEEDLE ON THE GAUGE (SPEEDOMETER, TACHOMETER, FUEL, AND/OR TEMPERATURE) SWEEPS AND RESETS INTERMITTENTLY.FORD REPORTS THE PROBLEM AS MOMENTARY POWER INTERRUPTION CAUSES THE GAUGES TO SWEEP AND THEN RECOVER TO NORMAL FUNCTION.IN AUGUST 2006, FORD ISSUED A TECHNICAL SERVICE BULLETIN (TSB 06-17-9) TO PROVIDE GUIDELINES TO SERVICE TECHNICIANS FOR DIAGNOSIS AND REPAIR OF THIS CONDITION.ODI'S REVIEW OF FORD'S RESPONSE TO THE AGENCY'S INFORMATIONREQUEST LETTER REVEALS THAT THE MAJORITY OF THE REPORTS TO FORD (63%) INDICATE THAT THE INSTRUMENT CLUSTER WOULD EXPERIENCE INTERMITTENT LOSS OF POWER.FORD REPORTS THAT THISLASTS FOR ONLY A FEW SECONDS.ALSO FORD STATES, THE VEHICLE'S EXTERIOR LIGHTING WOULD NOT FAIL TO ILLUMINATE EVEN IN THE EVENT OF POWER INTERRUPTION TO THE CLUSTER BECAUSE THE EXTERIOR LIGHTS ARE POWERED SEPARATELY AND DO NOT RELY ON ANY SIGNAL FROM THE CLUSTER.ADDITIONALLY, ODI CONTACTED COMPLAINANTS WHO AFFIRMED THE INTERMITTENT CONDITION AND THAT NONE OF THE EXTERIOR LIGHTS ON THE SUBJECT VEHICLES WOULD BE AFFECTED BY POWER INTERRUPTIONS TO THE INSTRUMENT CLUSTER.ODI LAST RECEIVED A REPORT REGARDING THIS ISSUE IN AUGUST OF 2007.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED AT THIS TIME.ODI WILL HOWEVER CONTINUE TO MONITOR THE ISSUE AND WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.