Check engine light illuminated. Dealer retrieved DTC P0457 for an EVAP leak. Dealer performed EVAP diagnostic testing and determined that the canister purge valve was leaking. Purge valve was replaced at owner expense. After replacement, EVAP leak verification passed and DTC was resolved. I am reporting the failure because Ford …
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Check engine light illuminated. Dealer retrieved DTC P0457 for an EVAP leak. Dealer performed EVAP diagnostic testing and determined that the canister purge valve was leaking. Purge valve was replaced at owner expense. After replacement, EVAP leak verification passed and DTC was resolved. I am reporting the failure because Ford has previously identified canister purge valve failures on other Ford vehicles and I believe similar failures may be occurring on Ford Fiesta vehicles.
NHTSA ODI #11762109
Mileage unknown · May 16, 2025
Fuel/propulsion System
I have this car since 2019 with 8000 miles and this is the 3rd time the code came up for the evap system to be repaired. P0456. The first time it was replaced was at mileage 47084 at winner Ford dealership. On June 11th 2021. The second time it was replaced was at Winter Ford dealership on March 17th 2022 with mileage 59,67…
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I have this car since 2019 with 8000 miles and this is the 3rd time the code came up for the evap system to be repaired. P0456. The first time it was replaced was at mileage 47084 at winner Ford dealership. On June 11th 2021. The second time it was replaced was at Winter Ford dealership on March 17th 2022 with mileage 59,678. The light just came on today and the code came up again. PO456. I now have 102,000 mi on my car. I think that this should be a recall worth looking into. Thank you
NHTSA ODI #11661557
Mileage unknown · Dec 14, 2021
Fuel/propulsion System
The contact stated there was a warning indicator of PO456 and P1450. The contact stated there was an abnormal winding sound detected. Additionally, while driving the vehicle hesitated. The vehicle was taken to the local dealer to be diagnosed and fixed but in 4 months again the problem showed in the car. The contact was informed…
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The contact stated there was a warning indicator of PO456 and P1450. The contact stated there was an abnormal winding sound detected. Additionally, while driving the vehicle hesitated. The vehicle was taken to the local dealer to be diagnosed and fixed but in 4 months again the problem showed in the car. The contact was informed that the canister purge valve needed to be replaced.
NHTSA ODI #11443825
50,000 miles · Apr 1, 2021
Fuel/propulsion System
FUEL PURGE VALVE LEAKING. FORD PART NUMBER D2B19C987AB FOR WHOLE ASSEMBLY OR B33TB BOSCH FOR SPECIFIC VALVE. FORD DENIES THIS IS RELATED TO EMISSIONS THEREFOR NOT COVERED UNDER THE EXTENDED WARRANTY FOR EMISSIONS PARTS. EVERYBODY IS CALLING IT AN EMISSIONS DEVICE THAT CONTROLS FUMES FROM GAS TANK. MANY OTHER OWNERS HAVE SAME PRO…
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FUEL PURGE VALVE LEAKING. FORD PART NUMBER D2B19C987AB FOR WHOLE ASSEMBLY OR B33TB BOSCH FOR SPECIFIC VALVE. FORD DENIES THIS IS RELATED TO EMISSIONS THEREFOR NOT COVERED UNDER THE EXTENDED WARRANTY FOR EMISSIONS PARTS. EVERYBODY IS CALLING IT AN EMISSIONS DEVICE THAT CONTROLS FUMES FROM GAS TANK. MANY OTHER OWNERS HAVE SAME PROBLEM, IT'S VERY COMMON. CODE P1450 AND P0456. CAUSES CAR TO NOT TURN ON AFTER FILLING UP GAS TANK. FOR SOME IT HAS STALLED THE CAR WHILE DRIVING AND UNABLE TO START CAR. THIS PART SHOULD BE REPLACED UNDER WARRANTY. 2017 FIESTA, 50K MILES. EASY WAY TO TEST IS PULL THE TUBE FROM BETWEEN THE ENGINE AND FIREWALL AND IF VACUUM IS PRESENT IT'S LEAKING. DOES NOT REQUIRE TOOLS TO DISCONNECT. THERE IS A GREEN TAB ON THE TUBE THAT YOU USE FINGERS TO PUSH. AGAIN NO TOOLS REQUIRED AND TAKES 10 SECONDS TO DO. PURGE VALVE IS SUPPOSE TO BE SHUT OFF BY DEFAULT. IF AIR IS MOVING THROUGH, YOU HAVE A LEAKING VALVE. IF YOU REMOVE THE WHOLE ASSEMBLY AND BLOW ON THE END, IT NEEDS TO NOT COME OUT FROM OTHER END.
NHTSA ODI #11405975
56,000 miles · Mar 3, 2021
EngineFuel/propulsion System
CAR WANTS TO STALL AFTER GETTING FUEL
NHTSA ODI #11398989
Mileage unknown · Jan 26, 2021
EngineFuel/propulsion SystemVehicle Speed Control
I WAS IN AN ACCIDENT IN 2019 A FEW MONTHS AFTER PURCHASING CAR SINCE THEN MY ENGINE LIGHT WAS ON. HAD IT SERVICED AND THE ENGINE LIGHT WAS STILL ON. WAS TOLD IT COULD BE A TRANSMISSION PROBLEM. EVERY NOW AND THEN IT WOULD SHUTTLE ONCE STARTED. TODAY IT DIDN'T WANT TO EXCELLERATE WHILE DRIVING
NHTSA ODI #11390009
70,000 miles · Jul 7, 2020
Fuel/propulsion SystemPower Train
NOT SURE IF IT'S THE FUEL SYSTEM OR THE POWER TRAIN BUT I AM HAVING THE SAME PROBLEM AS LOTS OF OTHER PEOPLE WITH THIS CAR! THE CHECK ENGINE LIGHT IS ON AND HAS READ A CODE FOR A VALVE. MY CAR IS A 2017 AND WILL NOT START RIGHT AWAY AFTER I ADD GAS! I'VE BEEN TOLD ITS THE ENGINE VALVE AND HAVE HAD NO LUCK FINDING ANYONE TO COVE…
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NOT SURE IF IT'S THE FUEL SYSTEM OR THE POWER TRAIN BUT I AM HAVING THE SAME PROBLEM AS LOTS OF OTHER PEOPLE WITH THIS CAR! THE CHECK ENGINE LIGHT IS ON AND HAS READ A CODE FOR A VALVE. MY CAR IS A 2017 AND WILL NOT START RIGHT AWAY AFTER I ADD GAS! I'VE BEEN TOLD ITS THE ENGINE VALVE AND HAVE HAD NO LUCK FINDING ANYONE TO COVER IT UNDER WARRANTY! FORD NEEDS TO RECALL THIS VEHICLE!
NHTSA ODI #11337832
58,300 miles · Apr 30, 2020
Fuel/propulsion System
ENGINE LIGHT CONTINUES TO COME ON. AFTER ADDING GAS TO VECHICLE, ℂ𝕒𝕣 WILL STALL. SOMETIMES TAKES SEVERAL MINUTES TO START. WAS TOLD BY SEVERAL MECHANICS IT'S THE FUEL SYSTEM BC THERE IS NO CAP, ONLY THE FLAP THAT DOESN'T CLOSE PROPERLY. CAR HAS STALLED WHILE DRIVING SEVERAL TIMES. ONLY 58,300 MILES ON VECHI…
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ENGINE LIGHT CONTINUES TO COME ON. AFTER ADDING GAS TO VECHICLE, ℂ𝕒𝕣 WILL STALL. SOMETIMES TAKES SEVERAL MINUTES TO START. WAS TOLD BY SEVERAL MECHANICS IT'S THE FUEL SYSTEM BC THERE IS NO CAP, ONLY THE FLAP THAT DOESN'T CLOSE PROPERLY. CAR HAS STALLED WHILE DRIVING SEVERAL TIMES. ONLY 58,300 MILES ON VECHICLE. I'VE SEEN MANY COMPLAINTS ON THIS PARTICULAR ISSUE WITH THIS MODEL. IT IS A SAFETY ISSUE WHEN CAR STALLS ON HIGHWAY OR WHILE DRIVING. THIS HAS HAPPENED SEVERAL TIMES! CAR ALWAYS HAS ISSUES STARTING AFTER ADDING GASOLINE.
THE CAR EVAP PURGE VALVE STAYS OPEN. THE CAR IDLES AND DIES EVERYTIME I PUT GAS IN. THE PURGE VALVE WAS REPLACED LESS THAN A YEAR OF PURCHASING THE CAR AND IT'S GONE BAD AGAIN. THE CHECK ENGINE LIGHT AND ENGINE MALFUNCTION WARNING CAME ON THEN TWO DAYS LATER THE CAR DIED AFTER I ADDED GAS AND TOOK 2 HOURS TO START. I BOUGHT A NE…
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THE CAR EVAP PURGE VALVE STAYS OPEN. THE CAR IDLES AND DIES EVERYTIME I PUT GAS IN. THE PURGE VALVE WAS REPLACED LESS THAN A YEAR OF PURCHASING THE CAR AND IT'S GONE BAD AGAIN. THE CHECK ENGINE LIGHT AND ENGINE MALFUNCTION WARNING CAME ON THEN TWO DAYS LATER THE CAR DIED AFTER I ADDED GAS AND TOOK 2 HOURS TO START. I BOUGHT A NEW BATTERY AND DROVE IT ANOTHER WEEK. IT STILL IDLES AFTER ADDING FUEL EVEN WITH THE NEW BATTERY. IT FINALLY DIED AND I HAD IT TOWED TO THE FORD DEALER AND THEY DID A DIAGNOSTIC AND SAID THE CATALYTIC CONVERTER, THROTTLE BODY AND EVAO PURGE VALVE, O2 SENSOR IS BAD AND ALL 3 NEEDS REPLACING.
NHTSA ODI #11309426
45,000 miles · Feb 1, 2020
Fuel/propulsion System
EVERY TIME I GET GAS, MY CAR WILL NOT START FOR ABOUT 15 MINUTES.
NHTSA ODI #11306490
Official recalls
0
No recalls in this snapshot.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2
EA26004 · Timing Belt Failure
Opened Jul 31, 2026 · No close date supplied
Status: open (inferred from source dates) · Engine; Engine And Engine Cooling:engine:gasoline:belts And Associated Pulleys
On December 18, 2025, the Office of Defects Investigation (ODI) opened PE25020 to investigate instances of timing belt failure in model year (MY) 2015-2017 Ford Fiesta and MY 2015-2018 Ford Focus vehicles manufactured by Ford Motor Company (Ford), equipped with a 1.0L engine and manual transmission (subject vehicles). Additionally, MY 2018-2021 Ford EcoSport and MY 2016-2018 Focus vehicles with a 1.0L engine and automatic transmission were analyzed as peer vehicles because they utilize a wet timing belt comprised of similar material as the timing belt in the subject vehicles. Through the PE, ODI investigated a potential failure/degradation of the timing belt that may affect oil pump function resulting in a lack of engine lubrication and potential loss of motive power. The complaints commonly allege a low engine oil pressure warning lamp immediately preceding a complete loss or reduction of motive power while the vehicle is in motion. Some complaints allege that a sudden loss of motive power or engine seizure occurred without warning or prior detectable symptoms. ODI’s analysis supports that this failure can occur without sufficient and advanced warning to the driver that a loss of motive power/engine seizure is imminent. ODI found that the timing belt material may degrade and create debris that clogs the mesh oil pump pick-up screen, resulting in reduced oil pressure in the engine. As additional debris accumulates on the screen, this can progress to a loss of motive power while driving due to a lack of engine lubrication. The failure data provided in response to this investigation revealed an average failure mileage of approximately 70,000 miles, and that 98% of the failures occurred prior to the 150,000 mile timing belt replacement interval per the vehicles’ maintenance schedule. Based on evidence collected via consumer surveys and an engine teardown, failures have occurred despite evidence of proper and routine oil maintenance. The oil pump pick-up screen is not serviceable, so debris accumulation cannot be inspected or manually removed without removing the engine from the vehicle. On June 2, 2026, Ford informed ODI of a non-safety customer satisfaction program for global vehicles with the 1.0L Fox Classic Timing Belt. This program will notify customers globally of a revised maintenance interval for the timing belt, reducing the original 150,000 mile interval down to 100,000 miles/6 years. This customer satisfaction program will also offer reimbursement to eligible customers who previously paid to have their engine repaired or replaced due to a timing belt related issue. Based on NHTSA’s analysis of the data, failure rates, information provided by Ford, preliminary engine teardown analysis, and precedent recalls regarding loss of engine oil pressure with the presence of driver facing warnings, ODI believes there is an unreasonable risk to motor vehicle safety. ODI is opening this Engineering Analysis to perform component-level and vehicle testing. To review the reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
Additional source detail variants (2)
Engine And Engine Cooling:engine:gasoline:belts And Associated Pulleys
On December 18, 2025, the Office of Defects Investigation (ODI) opened PE25020 to investigate instances of timing belt failure in model year (MY) 2015-2017 Ford Fiesta and MY 2015-2018 Ford Focus vehicles manufactured by Ford Motor Company (Ford), equipped with a 1.0L engine and manual transmission (subject vehicles). Additionally, MY 2018-2021 Ford EcoSport and MY 2016-2018 Focus vehicles with a 1.0L engine and automatic transmission were analyzed as peer vehicles because they utilize a wet timing belt comprised of similar material as the timing belt in the subject vehicles. Through the PE, ODI investigated a potential failure/degradation of the timing belt that may affect oil pump function resulting in a lack of engine lubrication and potential loss of motive power. The complaints commonly allege a low engine oil pressure warning lamp immediately preceding a complete loss or reduction of motive power while the vehicle is in motion. Some complaints allege that a sudden loss of motive power or engine seizure occurred without warning or prior detectable symptoms. ODI’s analysis supports that this failure can occur without sufficient and advanced warning to the driver that a loss of motive power/engine seizure is imminent. ODI found that the timing belt material may degrade and create debris that clogs the mesh oil pump pick-up screen, resulting in reduced oil pressure in the engine. As additional debris accumulates on the screen, this can progress to a loss of motive power while driving due to a lack of engine lubrication. The failure data provided in response to this investigation revealed an average failure mileage of approximately 70,000 miles, and that 98% of the failures occurred prior to the 150,000 mile timing belt replacement interval per the vehicles’ maintenance schedule. Based on evidence collected via consumer surveys and an engine teardown, failures have occurred despite evidence of proper and routine oil maintenance. The oil pump pick-up screen is not serviceable, so debris accumulation cannot be inspected or manually removed without removing the engine from the vehicle. On June 2, 2026, Ford informed ODI of a non-safety customer satisfaction program for global vehicles with the 1.0L Fox Classic Timing Belt. This program will notify customers globally of a revised maintenance interval for the timing belt, reducing the original 150,000 mile interval down to 100,000 miles/6 years. This customer satisfaction program will also offer reimbursement to eligible customers who previously paid to have their engine repaired or replaced due to a timing belt related issue. Based on NHTSA’s analysis of the data, failure rates, information provided by Ford, preliminary engine teardown analysis, and precedent recalls regarding loss of engine oil pressure with the presence of driver facing warnings, ODI believes there is an unreasonable risk to motor vehicle safety. ODI is opening this Engineering Analysis to perform component-level and vehicle testing. To review the reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
Engine
On December 18, 2025, the Office of Defects Investigation (ODI) opened PE25020 to investigate instances of timing belt failure in model year (MY) 2015-2017 Ford Fiesta and MY 2015-2018 Ford Focus vehicles manufactured by Ford Motor Company (Ford), equipped with a 1.0L engine and manual transmission (subject vehicles). Additionally, MY 2018-2021 Ford EcoSport and MY 2016-2018 Focus vehicles with a 1.0L engine and automatic transmission were analyzed as peer vehicles because they utilize a wet timing belt comprised of similar material as the timing belt in the subject vehicles. Through the PE, ODI investigated a potential failure/degradation of the timing belt that may affect oil pump function resulting in a lack of engine lubrication and potential loss of motive power. The complaints commonly allege a low engine oil pressure warning lamp immediately preceding a complete loss or reduction of motive power while the vehicle is in motion. Some complaints allege that a sudden loss of motive power or engine seizure occurred without warning or prior detectable symptoms. ODI’s analysis supports that this failure can occur without sufficient and advanced warning to the driver that a loss of motive power/engine seizure is imminent. ODI found that the timing belt material may degrade and create debris that clogs the mesh oil pump pick-up screen, resulting in reduced oil pressure in the engine. As additional debris accumulates on the screen, this can progress to a loss of motive power while driving due to a lack of engine lubrication. The failure data provided in response to this investigation revealed an average failure mileage of approximately 70,000 miles, and that 98% of the failures occurred prior to the 150,000 mile timing belt replacement interval per the vehicles’ maintenance schedule. Based on evidence collected via consumer surveys and an engine teardown, failures have occurred despite evidence of proper and routine oil maintenance. The oil pump pick-up screen is not serviceable, so debris accumulation cannot be inspected or manually removed without removing the engine from the vehicle. On June 2, 2026, Ford informed ODI of a non-safety customer satisfaction program for global vehicles with the 1.0L Fox Classic Timing Belt. This program will notify customers globally of a revised maintenance interval for the timing belt, reducing the original 150,000 mile interval down to 100,000 miles/6 years. This customer satisfaction program will also offer reimbursement to eligible customers who previously paid to have their engine repaired or replaced due to a timing belt related issue. Based on NHTSA’s analysis of the data, failure rates, information provided by Ford, preliminary engine teardown analysis, and precedent recalls regarding loss of engine oil pressure with the presence of driver facing warnings, ODI believes there is an unreasonable risk to motor vehicle safety. ODI is opening this Engineering Analysis to perform component-level and vehicle testing. To review the reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
PE25020 · Timing Belt Failure
Opened Dec 18, 2025 · Closed Jul 31, 2026
Status: closed (inferred from source dates) · Engine; Engine And Engine Cooling:engine:gasoline:belts And Associated Pulleys
On December 18, 2025, the Office of Defects Investigation (ODI) opened PE25020 to investigate instances of timing belt failure in model year (MY) 2015-2017 Ford Fiesta and MY 2015-2018 Ford Focus vehicles manufactured by Ford Motor Company (Ford), equipped with a 1.0L engine and manual transmission (subject vehicles). Additionally, MY 2018-2021 Ford EcoSport and MY 2016-2018 Focus vehicles with a 1.0L engine and automatic transmission were analyzed as peer vehicles because they utilize a wet timing belt comprised of similar material as the timing belt in the subject vehicles. Through the PE, ODI investigated a potential failure/degradation of the timing belt that may affect oil pump function resulting in a lack of engine lubrication and potential loss of motive power. The complaints commonly allege a low engine oil pressure warning lamp immediately preceding a complete loss or reduction of motive power while the vehicle is in motion. Some complaints allege that a sudden loss of motive power or engine seizure occurred without warning or prior detectable symptoms. ODI’s analysis supports that this failure can occur without sufficient and advanced warning to the driver that a loss of motive power/engine seizure is imminent. ODI found that the timing belt material may degrade and create debris that clogs the mesh oil pump pick-up screen, resulting in reduced oil pressure in the engine. As additional debris accumulates on the screen, this can progress to a loss of motive power while driving due to a lack of engine lubrication. The failure data provided in response to this investigation revealed an average failure mileage of approximately 70,000 miles, and that 98% of the failures occurred prior to the 150,000 mile timing belt replacement interval per the vehicles’ maintenance schedule. Based on evidence collected via consumer surveys and an engine teardown, failures have occurred despite evidence of proper and routine oil maintenance. The oil pump pick-up screen is not serviceable, so debris accumulation cannot be inspected or manually removed without removing the engine from the vehicle. On June 2, 2026, Ford informed ODI of a non-safety customer satisfaction program for global vehicles with the 1.0L Fox Classic Timing Belt. This program will notify customers globally of a revised maintenance interval for the timing belt, reducing the original 150,000 mile interval down to 100,000 miles/6 years. This customer satisfaction program will also offer reimbursement to eligible customers who previously paid to have their engine repaired or replaced due to a timing belt related issue. Based on NHTSA’s analysis of the data, failure rates, information provided by Ford, preliminary engine teardown analysis, and precedent recalls regarding loss of engine oil pressure with the presence of driver facing warnings, ODI believes there is an unreasonable risk to motor vehicle safety. Therefore, this Preliminary Evaluation is being upgraded to an Engineering Analysis (EA26004). During this Engineering Analysis, the agency plans to perform component-level and vehicle testing. To review the reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
Additional source detail variants (2)
Engine And Engine Cooling:engine:gasoline:belts And Associated Pulleys
On December 18, 2025, the Office of Defects Investigation (ODI) opened PE25020 to investigate instances of timing belt failure in model year (MY) 2015-2017 Ford Fiesta and MY 2015-2018 Ford Focus vehicles manufactured by Ford Motor Company (Ford), equipped with a 1.0L engine and manual transmission (subject vehicles). Additionally, MY 2018-2021 Ford EcoSport and MY 2016-2018 Focus vehicles with a 1.0L engine and automatic transmission were analyzed as peer vehicles because they utilize a wet timing belt comprised of similar material as the timing belt in the subject vehicles. Through the PE, ODI investigated a potential failure/degradation of the timing belt that may affect oil pump function resulting in a lack of engine lubrication and potential loss of motive power. The complaints commonly allege a low engine oil pressure warning lamp immediately preceding a complete loss or reduction of motive power while the vehicle is in motion. Some complaints allege that a sudden loss of motive power or engine seizure occurred without warning or prior detectable symptoms. ODI’s analysis supports that this failure can occur without sufficient and advanced warning to the driver that a loss of motive power/engine seizure is imminent. ODI found that the timing belt material may degrade and create debris that clogs the mesh oil pump pick-up screen, resulting in reduced oil pressure in the engine. As additional debris accumulates on the screen, this can progress to a loss of motive power while driving due to a lack of engine lubrication. The failure data provided in response to this investigation revealed an average failure mileage of approximately 70,000 miles, and that 98% of the failures occurred prior to the 150,000 mile timing belt replacement interval per the vehicles’ maintenance schedule. Based on evidence collected via consumer surveys and an engine teardown, failures have occurred despite evidence of proper and routine oil maintenance. The oil pump pick-up screen is not serviceable, so debris accumulation cannot be inspected or manually removed without removing the engine from the vehicle. On June 2, 2026, Ford informed ODI of a non-safety customer satisfaction program for global vehicles with the 1.0L Fox Classic Timing Belt. This program will notify customers globally of a revised maintenance interval for the timing belt, reducing the original 150,000 mile interval down to 100,000 miles/6 years. This customer satisfaction program will also offer reimbursement to eligible customers who previously paid to have their engine repaired or replaced due to a timing belt related issue. Based on NHTSA’s analysis of the data, failure rates, information provided by Ford, preliminary engine teardown analysis, and precedent recalls regarding loss of engine oil pressure with the presence of driver facing warnings, ODI believes there is an unreasonable risk to motor vehicle safety. Therefore, this Preliminary Evaluation is being upgraded to an Engineering Analysis (EA26004). During this Engineering Analysis, the agency plans to perform component-level and vehicle testing. To review the reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
Engine
On December 18, 2025, the Office of Defects Investigation (ODI) opened PE25020 to investigate instances of timing belt failure in model year (MY) 2015-2017 Ford Fiesta and MY 2015-2018 Ford Focus vehicles manufactured by Ford Motor Company (Ford), equipped with a 1.0L engine and manual transmission (subject vehicles). Additionally, MY 2018-2021 Ford EcoSport and MY 2016-2018 Focus vehicles with a 1.0L engine and automatic transmission were analyzed as peer vehicles because they utilize a wet timing belt comprised of similar material as the timing belt in the subject vehicles. Through the PE, ODI investigated a potential failure/degradation of the timing belt that may affect oil pump function resulting in a lack of engine lubrication and potential loss of motive power. The complaints commonly allege a low engine oil pressure warning lamp immediately preceding a complete loss or reduction of motive power while the vehicle is in motion. Some complaints allege that a sudden loss of motive power or engine seizure occurred without warning or prior detectable symptoms. ODI’s analysis supports that this failure can occur without sufficient and advanced warning to the driver that a loss of motive power/engine seizure is imminent. ODI found that the timing belt material may degrade and create debris that clogs the mesh oil pump pick-up screen, resulting in reduced oil pressure in the engine. As additional debris accumulates on the screen, this can progress to a loss of motive power while driving due to a lack of engine lubrication. The failure data provided in response to this investigation revealed an average failure mileage of approximately 70,000 miles, and that 98% of the failures occurred prior to the 150,000 mile timing belt replacement interval per the vehicles’ maintenance schedule. Based on evidence collected via consumer surveys and an engine teardown, failures have occurred despite evidence of proper and routine oil maintenance. The oil pump pick-up screen is not serviceable, so debris accumulation cannot be inspected or manually removed without removing the engine from the vehicle. On June 2, 2026, Ford informed ODI of a non-safety customer satisfaction program for global vehicles with the 1.0L Fox Classic Timing Belt. This program will notify customers globally of a revised maintenance interval for the timing belt, reducing the original 150,000 mile interval down to 100,000 miles/6 years. This customer satisfaction program will also offer reimbursement to eligible customers who previously paid to have their engine repaired or replaced due to a timing belt related issue. Based on NHTSA’s analysis of the data, failure rates, information provided by Ford, preliminary engine teardown analysis, and precedent recalls regarding loss of engine oil pressure with the presence of driver facing warnings, ODI believes there is an unreasonable risk to motor vehicle safety. Therefore, this Preliminary Evaluation is being upgraded to an Engineering Analysis (EA26004). During this Engineering Analysis, the agency plans to perform component-level and vehicle testing. To review the reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
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