← New search

2007 Ford F-150

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2007 Ford F-150 do not stand out strongly from the model-year median of 676.

About this comparison →

When problems were reported

Mileage at the reported incident

431 reports with mileage · 57 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine. Review the 105 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 57 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 54 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

40 crash reports13 fire reports29 injury reports

What owners actually said

488 reports
58,000 miles · Jan 21, 2011
Electrical System

DEFECTIVE SPARK PLUGS IN 2007 FORD F150 5.4 L 3VALVE V8. I WAS INFORMED BY MY MECHANIC AT FORD THAT THERE IS A STRONG POSSIBILITY THAT ONE OR ALL OF MY SPARK PLUGS MIGHT BREAK DURING REMOVAL, AND THAT IT WILL COST AN ADDITIONAL 90.00 TO EXTRACT EACH BROKEN PLUG. IN FACT THERE IS A TSB BULLETIN WITH PROCEDURES TO ADDRESS THIS I…

Read full complaint

DEFECTIVE SPARK PLUGS IN 2007 FORD F150 5.4 L 3VALVE V8. I WAS INFORMED BY MY MECHANIC AT FORD THAT THERE IS A STRONG POSSIBILITY THAT ONE OR ALL OF MY SPARK PLUGS MIGHT BREAK DURING REMOVAL, AND THAT IT WILL COST AN ADDITIONAL 90.00 TO EXTRACT EACH BROKEN PLUG. IN FACT THERE IS A TSB BULLETIN WITH PROCEDURES TO ADDRESS THIS ISSUE. TSB 08-1-9 . I CAN NOT BELIEVE THAT IN THE MODERN AGE WE HAVE SUCH A DEFECTIVE SITUATION. AND NO REMEDY. FORD HAS STATED THAT THEY WILL NOT ADDRESS THIS PROBLEM UNTIL THERE ARE SUFFICIENT COMPLAINTS AND INSTRUCTED BY YOUR AGENCY. LEAVING THOSE OWNERS OF THE 5.4L ENGINE TO FOOT THE REPAIR BILL ON AN OTHERWISE SIMPLE PROCESS FOR OTHER VEHICLES. IN ADDITIONTHE FORD MANUAL STATES THE SPARK PLUGS ARE GOOD FOR 100,000 MI. BUT THE SERVICE DEPARTMENT HIGHLY RECOMMENDS REPLACING THE SPARK PLUGS AT 60,000 MI TO PREVENT SEIZED SPARK PLUGS. QUITE A CONTRADICTION. IF THIS IS POOR ENGINEERING ON FORDS PART, THE CONSUMER SHOULD NOT HAVE TO BEAR THE BURDEN. *TR

NHTSA ODI #10378183

60,511 miles · Jan 17, 2011
Electrical SystemEngine And Engine CoolingFuel System, Gasoline

DRIVING ALONG, HEARD A BANG, SMELLED VERY STRONG SMELL OF FUEL, TRUCK STARTED BACKFIRING AND VIBRATING SO MUCH IT WAS HARD TO CONTROL, FORWARD MOTION SLOWED RAPIDLY, VIBRATION, ATTEMPTED TO PULL THE TRUCK OVER ACROSS 4 LANE OF TRAFFIC, OPENED WINDOWS AS THE SMELL OF FUEL WAS CHOKING EVERYONE IN THE CAB. STOPPED TRUCK, ENGINE RU…

Read full complaint

DRIVING ALONG, HEARD A BANG, SMELLED VERY STRONG SMELL OF FUEL, TRUCK STARTED BACKFIRING AND VIBRATING SO MUCH IT WAS HARD TO CONTROL, FORWARD MOTION SLOWED RAPIDLY, VIBRATION, ATTEMPTED TO PULL THE TRUCK OVER ACROSS 4 LANE OF TRAFFIC, OPENED WINDOWS AS THE SMELL OF FUEL WAS CHOKING EVERYONE IN THE CAB. STOPPED TRUCK, ENGINE RUNNING VERY ROUGH AND HAD STRANGE NOISE, UNABLE TO LOCATE. EVENTUALLY FOUND RIGHT REAR MOST SPARK PLUG BLEW OUT OF HEAD (LEAVING METAL THREADED PART AND BASE IN HEAD), CONTACTED DEALER "BIG FORD, VANCOUVER, WA" AND "COURTESY FORD, PORTLAND, OREGON" BOTH CLAIM THE "FLEX FUEL ENGINES HAVE A COMMON PROBLEM WITH THE SPARK PLUGS SEPARATING, STICKING IN THE HEAD, AND/OR EXPLODING OUT OF THE HEAD" THE ALSO STATED THE FORD WAS AWARE OF THE PROBLEM BUT NO RECALL WAS TAKING PLACE AS THERE WERE NOT ENOUGH COMPLAINTS AS OF YET (THE TRUCK ENGINE IS DAMAGED, STILL SMELLS LIKE FUEL INSIDE THE CAB, PLUGS, COIL, AND INJECTOR HAVE BEEN CHANGED, DEALER WOULD NOT HONER "BUMPER TO BUMPER WARRANTY" THIS ISSUE WILL EVENTUALLY CAUSE A GREAT NUMBER OF DEATHS AND OR INJURIES AND THE FUEL ISSUE COULD LIKELY CAUSE AN EXPLOSION (EVEN IN MY VEHICLE AFTER THE REPAIRS)(DEALERS WANTED BETWEEN $2,000.00 AND $6,000.00 TO EXTRACT THE SPARK PLUG BASES AND STATED REPEATEDLY IT WAS A COMMON ISSUE AND IT WAS "NOT COVERED UNDER WARRENTLY"

NHTSA ODI #10377617

51,000 miles · Jan 3, 2011
Engine And Engine Cooling

MY TRUCK WAS GIVING HESITATION GOING UP HILLS AND I CALLED TO MAKE AN APPOINTMENT WITH FORD (MIND YOU THERE WAS NO ENGINE LIGHT ON) BUT BEFORE I COULD GET IT LOOKED AT THE SPARKPLUG BLEW OUT OF IT AND ALTHOUGH I HAVE A WARRANTY FORD IS TELLING ME IT IS NOT COVERED BECAUSE I DROVE IT THAT WAY LIKE I WAS SUPPOSE TO KNOW THE PLUG W…

Read full complaint

MY TRUCK WAS GIVING HESITATION GOING UP HILLS AND I CALLED TO MAKE AN APPOINTMENT WITH FORD (MIND YOU THERE WAS NO ENGINE LIGHT ON) BUT BEFORE I COULD GET IT LOOKED AT THE SPARKPLUG BLEW OUT OF IT AND ALTHOUGH I HAVE A WARRANTY FORD IS TELLING ME IT IS NOT COVERED BECAUSE I DROVE IT THAT WAY LIKE I WAS SUPPOSE TO KNOW THE PLUG WAS LOOSE AS HE SAYS. THE GARAGE HAS THE OPTION OF HOW THEY WORD IT TO DETERMINE IF IT IS COVERED AND THEY WOULD NOT LISTEN TO ME WHEN I TOLD THEM THERE WAS NO WARNING. ALL THEY SAID IS I DROVE IT THAT WAY FOR SO LONG THAT IT WAS MY PROBLEM. *TR

NHTSA ODI #10373886

29,500 miles · Dec 22, 2010
Engine And Engine CoolingService Brakes, Hydraulic

AT SLOW SPEEDS, 5 TO 10 MPH, AND WHEN THE ENGINE IS COLD, WHEN YOU ATTEMPT TO BRAKE FOR A STOP, THE ENGINE CAN REV TO 1750 TO 2000 RPM, PROHIBITING YOUR STOP, POTENTIALLY CAUSING AN ACCIDENT. A HARD BRAKING ACTION IS NECESSARY OR SHIFTING TO NEUTRAL IS REQUIRED. AFTER DISCUSSING THIS COMPLAINT WITH ANOTHER FORD TRUCK OWN, WE'D …

Read full complaint

AT SLOW SPEEDS, 5 TO 10 MPH, AND WHEN THE ENGINE IS COLD, WHEN YOU ATTEMPT TO BRAKE FOR A STOP, THE ENGINE CAN REV TO 1750 TO 2000 RPM, PROHIBITING YOUR STOP, POTENTIALLY CAUSING AN ACCIDENT. A HARD BRAKING ACTION IS NECESSARY OR SHIFTING TO NEUTRAL IS REQUIRED. AFTER DISCUSSING THIS COMPLAINT WITH ANOTHER FORD TRUCK OWN, WE'D DECIDED THAT OUR RIGHT FOOT WAS NOT ONLY ATTEMPTING TO DEPRESS THE BRAKE PEDAL, BUT ALSO THE GAS PEDAL SIMULTANEOUSLY. BOTH ARE IN CLOSE PROXIMITY OF EACH OTHER, WHICH PROVIDES FOR THIS OPPORTUNITY. I'D SUGGEST A DESIGN CHANGE, TOWARD FORD, SEPARATING THE TWO PEDALS SLIGHTLY IN A BETTER ATTEMPT TO AVOID THIS FROM HAPPENING. I'M SORRY FOR THE FORM SUBMISSION, BUT IT WAS IN AN ATTEMPT TO CORRECT A SOMETHING I'D THOUGHT WAS A REAL ISSUE. THANK YOU FOR YOUR TIME.

NHTSA ODI #10372799

33,841 miles · Dec 20, 2010
Vehicle Speed Control

MY WIFE WAS DRIVING HER 2007 F150 CREW CAB WITH 33,000 MILES. SHE WAS APPROACHING A STOP SIGN AND THE ENGINE REVVED VARY HIGH AND SHE COULD NOT STOP FOR THE INTERSECTION. FORTUNATELY THERE WAS NO ONCOMING TRAFFIC AS SHE SHOT STRAIGHT THROUGH THE INTERSECTION BEFORE SHE GOT THE VEHICLE UNDER CONTROL. SHE WAS SCARED TO DEATH. I CA…

Read full complaint

MY WIFE WAS DRIVING HER 2007 F150 CREW CAB WITH 33,000 MILES. SHE WAS APPROACHING A STOP SIGN AND THE ENGINE REVVED VARY HIGH AND SHE COULD NOT STOP FOR THE INTERSECTION. FORTUNATELY THERE WAS NO ONCOMING TRAFFIC AS SHE SHOT STRAIGHT THROUGH THE INTERSECTION BEFORE SHE GOT THE VEHICLE UNDER CONTROL. SHE WAS SCARED TO DEATH. I CALLED THE FORD DEALER AND THEY SAY THEY NEVER HEARD OF THE PROBLEM! I TOLD THEM TO DO AN INTERNET SEARCH AND THEY WILL SEE THOUSANDS OF DOCUMENTED CASES BUT I'VE YET TO SEE A SOLUTION POSTED. *TR

NHTSA ODI #10371810

44,120 miles · Dec 16, 2010
TiresWheels

I BOUGHT A USED FORD 2007 F-150 SUPER CREW CAB 4X4. NEW TIRES WERE PUT ON BY THE DEALER. I HAVE HAD THREE SEPARATE INCIDENTS OF THE TIRE VALVE STEMS BREAKING AND CAUSING DEFLATION WHILE IN MOVEMENT. AFTER TWO BREAKING I WENT TO THE DEALER AND COMPLAINED. I WAS TOLD THEY HAD NO REASON OR COMPLAINTS OF THIS OCCURRING.WHILE TRAVELI…

Read full complaint

I BOUGHT A USED FORD 2007 F-150 SUPER CREW CAB 4X4. NEW TIRES WERE PUT ON BY THE DEALER. I HAVE HAD THREE SEPARATE INCIDENTS OF THE TIRE VALVE STEMS BREAKING AND CAUSING DEFLATION WHILE IN MOVEMENT. AFTER TWO BREAKING I WENT TO THE DEALER AND COMPLAINED. I WAS TOLD THEY HAD NO REASON OR COMPLAINTS OF THIS OCCURRING.WHILE TRAVELING OUT OF STATE I HAD A THIRD STEM BREAK. EACH TIME I HAD NEW STEMS REPLACED. I BEGAN RESEARCHING FOR MYSELF AND FOUND AN ARTICLE WHICH STATED THAT FORD HAD COMPLAINTS OF DEFECTIVE VALVE STEMS ON ALMOST ALL THEIR VEHICLES INCLUDING MERCURY'S. AFTER TWO ATTEMPTS AND COMPLAINTS TO MY DEALER I WENT TO A LOCAL TIRE DISTRIBUTOR AND THEY RECOMMENDED REPLACING ALL RUBBER VALVE STEMS WITH BRASS HIGH PRESSURE VALVE STEMS. AFTER DOING THIS I HAVE NOT HAD A PROBLEM. THE COST FOR RUBBER STEMS ARE AROUND $1.50 EACH AND I PAID $6.00 EACH FOR THE GOOD STEMS. THIS IS A SMALL PRICE TO PAY FOR YOU AND YOUR FAMILY'S SAFETY. MY DEALER STILL HASN'T CONTACTED ME WITH A SUGGESTION AS TO CORRECTING THE PROBLEM. FIRST INCIDENT WAS AROUND APRIL 5, 2010 AND SECOND INCIDENT AUGUST 24, 2010 AND THIRD WAS OCTOBER 18,2010. *TR

NHTSA ODI #10370887

144,672 miles · Nov 29, 2010
Engine And Engine Cooling

2007 FORD F150 4X4 MY WIFE CANE HOME FROM WORK AND SAID THE REAR END WAS MAKING A SOUND I WENT OUT TO LOOK AND FOUND THE REAR HOUSING HAD BROKE OFF AT THE HOUSING BELL AND WAS RESTING ON THE AXLE. IN ALL MY LIFE I HAVE NEVER SEEN THIS. ALL PEOPLE I TALK TOHAVE NEVER SEEN THIS. I DO THINK THIS IS A DEFECT IN THE HOUSING. JUST WAN…

Read full complaint

2007 FORD F150 4X4 MY WIFE CANE HOME FROM WORK AND SAID THE REAR END WAS MAKING A SOUND I WENT OUT TO LOOK AND FOUND THE REAR HOUSING HAD BROKE OFF AT THE HOUSING BELL AND WAS RESTING ON THE AXLE. IN ALL MY LIFE I HAVE NEVER SEEN THIS. ALL PEOPLE I TALK TOHAVE NEVER SEEN THIS. I DO THINK THIS IS A DEFECT IN THE HOUSING. JUST WANTED TO KNOW IF THIS HAS EVER BEEN REPORTED BEFORE. IF SO CAN ANY THING BE DONE ABOUT IT. CAN FORD BE HELD RESPONSIBLE FOR IT. THANK GOD SHE WAS NOT IN A WRECK. PICKUP WILL ONLY BE FOUR YEARS OLD IN DEC. *TR

NHTSA ODI #10368082

57,300 miles · Nov 24, 2010
EquipmentFuel System, Gasoline

THIS EVENT HAS OCCURRED TWICE IN THE LAST 3 MONTHS. THE VEHICLE IS A 2007 FORD F150 STX MODEL WITH THE 4.6L V8. IN THE LAST 3 MONTHS TWICE THE #3 CYLINDER HAS BLOWN A COIL PACK. THE FIRST TIME ALL I HAD TO DO WAS REPLACE THE COIL PACK. THIS MOST RECENT TIME IT ACTUALLY BLEW THE SPARK PLUG OUT OF THE CYLINDER HEAD. I AGAIN HAD TO…

Read full complaint

THIS EVENT HAS OCCURRED TWICE IN THE LAST 3 MONTHS. THE VEHICLE IS A 2007 FORD F150 STX MODEL WITH THE 4.6L V8. IN THE LAST 3 MONTHS TWICE THE #3 CYLINDER HAS BLOWN A COIL PACK. THE FIRST TIME ALL I HAD TO DO WAS REPLACE THE COIL PACK. THIS MOST RECENT TIME IT ACTUALLY BLEW THE SPARK PLUG OUT OF THE CYLINDER HEAD. I AGAIN HAD TO REPLACE THE COIL PACK BUT THIS TIME I HAD TO BUY A KIT TO REPAIR THE STRIPPED HEAD. THE VEHICLE SHUT OFF AND WOULD NOT RESTART. I WAS ABLE TO GET THE VEHICLE TO THE SIDE OF THE HIGHWAY WITH OUT INCIDENT. I WAS DRIVING ON A MAIN HIGH WAY BUT LUCKILY I WAS IN THE FAR RIGHT HAND LANE. HAD I NOT BEEN I DON'T KNOW IF I WOULD HAVE BEEN ABLE TO GUIDE THE VEHICLE TO SAFETY AS IT HAD NO POWER. *TR

NHTSA ODI #10367780

92,500 miles · Nov 1, 2010
Engine And Engine Cooling

EVIDENTLY, FORD HAS HAD A MAJOR PROBLEM WITH THEIR TRUCK SPARK PLUGS FOR YEARS. JUST GOOGLE "FORD TRUCK SPARK PLUGS" AND YOU WILL FIND MANY COMPLAINING ABOUT THIS ALONG WITH THEIR UNBELIEVABLE STORIES OF MISERY THIS HAS CAUSED. I AM CONTINUALLY HAVING THE COILS ON THE SPARK PLUGS GO OUT. I REPLACED ONE AND IT COST ME $262. NOW,…

Read full complaint

EVIDENTLY, FORD HAS HAD A MAJOR PROBLEM WITH THEIR TRUCK SPARK PLUGS FOR YEARS. JUST GOOGLE "FORD TRUCK SPARK PLUGS" AND YOU WILL FIND MANY COMPLAINING ABOUT THIS ALONG WITH THEIR UNBELIEVABLE STORIES OF MISERY THIS HAS CAUSED. I AM CONTINUALLY HAVING THE COILS ON THE SPARK PLUGS GO OUT. I REPLACED ONE AND IT COST ME $262. NOW, I HAVE ANOTHER GOING OUT. THE TRUCK RUNS ROUGH. I WOULD REPLACE ALL OF THEM, BUT THE FORD DEALERSHIP RECOMMENDED NOT TO BECAUSE THEY SAID THESE PLUGS BREAK OFF WHEN TRYING TO REMOVE THEM AND THEN TEND TO BLOW OUT OF THE ENGINE AFTER REMOVING AND REPLACING THEM. THEN, I RESEARCHED THIS ON THE INTERNET AND READ ABOUT THE HORROR STORIES ABOUT THESE FORD SPARK PLUGS. I HAVE CONTACTED FORD BY EMAIL, BUT THEY SAID UNTIL THE NHTSA ISSUES A RECALL, THEY WILL DO NOTHING. PLEASE HELP US WITH THIS.

NHTSA ODI #10364568

44,000 miles · Oct 26, 2010
TiresVehicle Speed Control

I BOUGHT A NEW 2007 FORD F150 IN 2007. IT IS NOW 2010 WITH 44K MILES. I HAVE HAD MULTIPLE ISSUES SINCE I PURCHASED IT WITH THE EMER. BRAKE, TIRES AND FRONT END POPPING, BUT TODAY WAS THE WORST! I WAS DRIVING APPROX 50 MPH TOOK MY FOOT OFF THE GAS AND MY TRUCK BEGAN ACCELERATING! I STARTED BRAKING AND IT FAILED TO SLOW DOWN AS …

Read full complaint

I BOUGHT A NEW 2007 FORD F150 IN 2007. IT IS NOW 2010 WITH 44K MILES. I HAVE HAD MULTIPLE ISSUES SINCE I PURCHASED IT WITH THE EMER. BRAKE, TIRES AND FRONT END POPPING, BUT TODAY WAS THE WORST! I WAS DRIVING APPROX 50 MPH TOOK MY FOOT OFF THE GAS AND MY TRUCK BEGAN ACCELERATING! I STARTED BRAKING AND IT FAILED TO SLOW DOWN AS IT APPROACHED 60MPH. I PUT BOTH FEET ON THE BRAKE PRACTICALLY STANDING ON IT USING THE STEERING WHEEL FOR LEVERAGE AND IT DID FINALLY SLOW TO ALMOST A STOP BUT THE ENGINE WAS REVVING VERY LOUD AND YOU COULD FEEL THE TRUCK PULLING FORWARD AS I HAD THE BRAKE TO THE FLOOR. I HAD TO START CUTTING THE STEERING WHEEL TO THE LEFT TO KEEP FROM HITTING A CAR IN FRONT OF ME AT THE STOP LIGHT. I FINALLY IN PANIC MODE KEPT MY FEET ON THE BRAKE, ENGINE REVVING THE WHOLE TIME AND SHIFTED INTO PARK. IT FINALLY STOPPED AND THE ENGINE SLOWED. I WAS SCARED TO PUT IT BACK INTO DRIVE. I DID HOWEVER PUT IT IN DRIVE AND SLOWLY STARTED MOVING FORWARD AS A POLICEMAN BEHIND ME BLUE LIGHTED ME TO PULL OVER. I WAS RELIEVED TO SEE HIM THINKING HE HAD WITNESSED THE EVENT AND WAS GOING TO HELP. I WAS PHYSICALLY SHAKING AND MY 7 YEAR OLD WAS CRYING VERY SCARED ASKING ME, "MOMMY WHY DID OUR TRUCK NOT STOP AND SOUND LIKE A RACE CAR?" I ASKED THE POLICEMAN DID YOU SEE WHAT HAPPENED? HE SAID, "YES MAM I SAW YOU TRYING TO STOP BUT THAT ISN'T WHY I PULLED YOU, I CLOCKED YOU GOING 60 IN A 45 APPROACHING THE LIGHT." I TRIED TO EXPLAIN TO HIM WHAT HAPPENED. HE DID SEE HOW THE TRUCK DIDN'T WANT TO STOP BUT HAD TO TICKET ME NEVER THE LESS BECAUSE OF THE ACCELERATION. I JUST GOT HOME AND STARTED LOOKING ONLINE TO SEE IF THERE IS A RECALL AND FOUND THAT THERE ARE 148 OTHER COMPLAINTS ABOUT THIS ISSUE WITH NO RECALL OR EXPLANATION FROM FORD! I AM TAKING MY TRUCK TOMORROW TO THE SHOP TO HAVE IT CHECKED AND THE COMPUTER SCANNED FOR ANY ERROR CODES! WE COULD HAVE BEEN KILLED OR KILLED SOMEONE ELSE! PLEASE DON'T WAIT LIKE TOYOTA UNTIL SOMEONE DIES TO FIX THIS PROBLEM! PLEASE HELP! *TR

NHTSA ODI #10362527

Official recalls

2

08V523000 · Engine And Engine Cooling

Oct 8, 2008

ROUSH IS RECALLING 213 MY 2007-2008 FORD F-150 TRUCKS ALTERED TO OPERATE USING LIQUID PROPANE INJECTION. THE HYDRO-CARBON PAPER AFFIXED TO THE INSIDE OF THE AIRBOX LID WITH ADHESIVE MAY BECOME DISLODGED DURING OPERATION.

Consequence & remedy

Consequence: THIS FAILURE MAY RESULT IN A LOSS OF PERFORMANCE, ILLUMINATION OF THE MALFUNCTION INDICATOR LAMP (MIL) AND, IN EXTREME CASES, A STALLING OF THE VEHICLE DURING OPERATION WITHOUT NOTICE, WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPLACE THE AIRBOX LID WITH A NEW ONE THAT INCLUDES THE HYDRO-CARBON PAPER WHICH HAS BEEN AFFIXED USING AN ADHESIVE PROMOTER AND GREATER PRESSURE AS RECOMMENDED BY THE MANUFACTURER FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 21, 2008. OWNERS MAY CONTACT ROUSH AT 1-866-307-6788.

07V278000 · Fuel System, Gasoline:storage:tank Assembly

Jun 28, 2007

ON CERTAIN TRUCKS BUILT WITH 26 GALLON FUEL TANKS, THE FUEL TANK MAY HAVE A DEPRESSION AT THE SEAM BETWEEN THE TOP AND BOTTOM HALVES OF THE TANK (NOT VISIBLE FROM OUTSIDE THE FUEL TANK). IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, OR A "SERVICE ENGINE SOON" INDICATOR LIGHT.

Consequence & remedy

Consequence: IF LEFT UNCORRECTED, A FUEL LEAK COULD EVENTUALLY DEVELOP. A FUEL LEAK IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL TANK FREE OF CHARGE. THE RECALL BEGAN ON JUNE 25, 2007. OWNERS MAY CONTACT FORD AT 1-866-436-7332.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE08060 · Tire Valve Cracking

Opened Oct 14, 2008 · Closed Apr 9, 2009

Status: closed (inferred from source dates) · Tires:valve

ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGENT SPECIFICATIONS FROM FORD.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA PROVIDED BY FORD SHOWED THAT PROBLEMS WITH CRACKED TIRE VALVES WERE SIGNIFICANTLY HIGHER FOR MY 2007 VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007.FORD RESPONDED BY IMPLEMENTING CHANGES IN ITS MATERIAL SPECIFICATIONS FOR SNAP-IN RUBBER TIRE VALVES AND ALSO INCREASING THE QUALITY AND ACCEPTANCE STANDARDS FOR VALVES IMPORTED FOR USE IN ITS VEHICLES.WHILE THE COMPLAINT AND WARRANTY CLAIM RATES ARE ELEVATED FOR SUBJECT VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007, THE RATES OF LEAKING VALVES ARE WELL BELOW ONE PERCENT OF PRODUCTION FOR EACH OF THE PEAK MONTHS FOR ALL OF THE AFFECTED MODELS.A SUBSTANTIAL MAJORITY OF THE SUBJECT VEHICLES ARE EQUIPPED WITH TIRE PRESSURE MONITORING SYSTEMS (TPMS) WHICH WARN THE DRIVER WHEN ANY TIRE PRESSURES DROPS BELOW 25 PERCENT OF RECOMMENDED INFLATION PRESSURE. AS OUTLINED IN A LETTER TO ODI DATED APRIL 6, 2009, FORD HAS AGREED TO SEND LETTERS TO OWNERS OF CERTAIN MY 2007 AND 2008 FORD, LINCOLN AND MERCURY VEHICLES TO PROVIDE INFORMATION ABOUT THE CRACKING CONCERN. LETTERS WILL BE SENT TO OWNERS OF VEHICLES BUILT FROM NOVEMBER 2006 THROUGH MAY 2007.OWNERS CAN OPT FOR A FREE DEALER INSPECTION.VALVES EXHIBITING SURFACE CRACKS OR AIR LEAKAGE RELATED TO OZONE ATTACK WILL BE REPLACED BY FORD UNDER ITS NORMAL WARRANTY TERMS.FORD EXPECTS TO SEND THE LETTER BY APPROXIMATELY MID-MAY 2009. BASED ON THE USE OF TPMS IN THE MAJORITY OF SUBJECT VEHICLES AND THE RELATIVELY LOW RATES OF REPAIRS ASSOCIATED WITH LEAKING VALVES AND RESULTANT TIRE DAMAGE, ODI BELIEVES THAT THE ACTIONS FORD HAS AGREED TO TAKE WILL PROVIDE EFFECTIVE AND EXPEDITIOUS RESOLUTION FOR VEHICLES THAT WERE BUILT DURING THE PERIOD WHEN VALVES WITH INADEQUATE RESISTANCE TO OZONE CRACKING WERE MOST LIKELY TO HAVE BEEN USED IN VEHICLE PRODUCTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO