Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
1120–25K
7225–50K
7550–75K
6175–100K
72100–150K
39150K+
431 reports with mileage · 57 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Engine. Review the 105 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Power Train. Review the 57 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Vehicle Speed Control. Review the 54 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
40 crash reports13 fire reports29 injury reports
What owners actually said
488 reports
190,000 miles · Jun 3, 2024
Structure
The contact owns a 2007 Ford F-150. The contact stated that while the vehicle was parked, she became aware that the sub frame, underneath the vehicle, was cracked. The contact stated that the frame was loose and was visible by standing in front of the vehicle. The vehicle was taken to an independent mechanic who confirmed that t…
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The contact owns a 2007 Ford F-150. The contact stated that while the vehicle was parked, she became aware that the sub frame, underneath the vehicle, was cracked. The contact stated that the frame was loose and was visible by standing in front of the vehicle. The vehicle was taken to an independent mechanic who confirmed that the frame was cracked and needed to be replaced. The vehicle was not repaired. The manufacturer was informed of the failure and referred the contact to the NHTSA Hotline to file a complaint. The failure mileage was approximately 190,000.
NHTSA ODI #11592180
106,614 miles · May 9, 2024
Engine
The contact owns a 2007 Ford F-150. The contact stated that while her husband was driving at an undisclosed speed, there was an abnormal knocking sound coming from the vehicle. The contact's husband turned off and restarted the vehicle and the vehicle was driven to the residence. The contact stated that the vehicle failed to st…
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The contact owns a 2007 Ford F-150. The contact stated that while her husband was driving at an undisclosed speed, there was an abnormal knocking sound coming from the vehicle. The contact's husband turned off and restarted the vehicle and the vehicle was driven to the residence. The contact stated that the vehicle failed to start the next two days. The contact stated that when the vehicle was started, the knocking sound had returned, and the vehicle was shaking abnormally. The vehicle was not diagnosed or repaired by an independent mechanic or the dealer. The manufacturer was made aware of the failure. The failure mileage was approximately 106,614.
NHTSA ODI #11587958
Mileage unknown · Mar 18, 2024
Forward Collision AvoidanceService Brakes
The ABS CONTROL MODULE has gone out therefore there isn’t any all wheel braking control for the vehicle. I know of my vehicle and several more that have this same problem. They range from 2007 up to 2012. With this problem also they will not pass State Emissions Inspection. I just inherited my vehicle. I was the owner of a repai…
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The ABS CONTROL MODULE has gone out therefore there isn’t any all wheel braking control for the vehicle. I know of my vehicle and several more that have this same problem. They range from 2007 up to 2012. With this problem also they will not pass State Emissions Inspection. I just inherited my vehicle. I was the owner of a repair shop and had several pickups with this very problem. This repair cost from Ford is over $1,000.00. This seems to be a recurring failure with the brake system.
NHTSA ODI #11577965
Mileage unknown · Jan 11, 2024
Structure
I’m wondering why there is no recall on the frames my truck has 96k and the frame is almost gone 2007 f-150
NHTSA ODI #11564898
Mileage unknown · Dec 8, 2023
EngineFire
While driving lost power from 70 mph to 45 mph drove it slow home Once I parked check engine light and noticed smoke coming from behind and lower part of engine after checking for heat source noticed glowing areas it was the insulation between engine and floor I had to use extinguisher in 4 areas to extinguish I disconnected …
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While driving lost power from 70 mph to 45 mph drove it slow home Once I parked check engine light and noticed smoke coming from behind and lower part of engine after checking for heat source noticed glowing areas it was the insulation between engine and floor I had to use extinguisher in 4 areas to extinguish I disconnected battery power
NHTSA ODI #11559228
Mileage unknown · Jun 28, 2023
Tires
275/65/R18 116T First purchased 4 Cooper Adventurer H/T tires mileage was currently 199201 on May/2020. Only driven for work commute of 25miles. Cooper Adv H/T brand first replacement on front tires only due to one of the tires having bulging on the side wall of the tire, was informed possible defect and then it was changed to b…
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275/65/R18 116T First purchased 4 Cooper Adventurer H/T tires mileage was currently 199201 on May/2020. Only driven for work commute of 25miles. Cooper Adv H/T brand first replacement on front tires only due to one of the tires having bulging on the side wall of the tire, was informed possible defect and then it was changed to being worn out by possible construction/bad roads. 24450 mileage at the time of replacement on Aug/2022. There was a replacement of the second front tire In between the time period and was told by a different manager it was not a defect whom seemed hostile when I mentioned the first manager mentioned the last tire had a possible bulge defect. Paid normally price no discount. Currently now have the same bulging on front driver side wall from those replacements along with a watermark lining on the wall of the tire and mileage now is just around 255120.
NHTSA ODI #11529470
Mileage unknown · Mar 14, 2023
Engine
The phasers and the timing chain and tensioners is failing. This is premature failure due to engineering mistakes in the design. This is a safety critical walk home failure. Failure will destroy the engine (interference engine). Complete loss of all power and lock up of engine. Mechanic said the only remedy is a rebuilt engi…
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The phasers and the timing chain and tensioners is failing. This is premature failure due to engineering mistakes in the design. This is a safety critical walk home failure. Failure will destroy the engine (interference engine). Complete loss of all power and lock up of engine. Mechanic said the only remedy is a rebuilt engine. A reputable engine rebuilder states in their ad on the internet that they have corrected the Ford Motor Company engineering design mistakes in the 5.4l Triton engine.
NHTSA ODI #11511878
Mileage unknown · Mar 14, 2023
Electrical System
The fuel module failed and the 5,4l Triton engine stopped running. There was no power steering or power brakes in the middle of the fast lane on the interstate. This was a safety critical walk home. The component was disposed of. The vehicle stopped in the fast lane. Possibility to be hit from behind, Ford denied my claim. …
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The fuel module failed and the 5,4l Triton engine stopped running. There was no power steering or power brakes in the middle of the fast lane on the interstate. This was a safety critical walk home. The component was disposed of. The vehicle stopped in the fast lane. Possibility to be hit from behind, Ford denied my claim. There were no warnings of the failure. Galvanic corrosion.
NHTSA ODI #11511874
108,000 miles · Mar 6, 2023
EngineFuel System, Gasoline
The contact owns a 2007 Ford F-150. The contact stated while driving 70 MPH, the vehicle lost motive power and stalled with the power steering and braking functions inoperable. There was no warning light illuminated. The vehicle was towed to the residence. The contact stated that after retrieving the vehicle, he became aware tha…
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The contact owns a 2007 Ford F-150. The contact stated while driving 70 MPH, the vehicle lost motive power and stalled with the power steering and braking functions inoperable. There was no warning light illuminated. The vehicle was towed to the residence. The contact stated that after retrieving the vehicle, he became aware that the fuel module was defective. The vehicle was repaired. The contact stated that the vehicle also experienced a premature timing belt failure. The vehicle was diagnosed by an independent mechanic and the contact was informed that the engine needed to be repaired or replaced. The engine was not repaired or replaced. The manufacturer was made aware of the failure but offered no assistance. The failure mileage was 108,000. The consumer stated the fuel module and timing chain/phasers fail without warning.
NHTSA ODI #11510408
Mileage unknown · Oct 28, 2022
Power Train
Shifting the automatic transmission from gear to gear with the shifting lever has become extremely difficult. can this be rectified with lubrication at some point? Thankyou
ROUSH IS RECALLING 213 MY 2007-2008 FORD F-150 TRUCKS ALTERED TO OPERATE USING LIQUID PROPANE INJECTION. THE HYDRO-CARBON PAPER AFFIXED TO THE INSIDE OF THE AIRBOX LID WITH ADHESIVE MAY BECOME DISLODGED DURING OPERATION.
Consequence & remedy
Consequence: THIS FAILURE MAY RESULT IN A LOSS OF PERFORMANCE, ILLUMINATION OF THE MALFUNCTION INDICATOR LAMP (MIL) AND, IN EXTREME CASES, A STALLING OF THE VEHICLE DURING OPERATION WITHOUT NOTICE, WHICH COULD RESULT IN A CRASH.
Remedy: DEALERS WILL REPLACE THE AIRBOX LID WITH A NEW ONE THAT INCLUDES THE HYDRO-CARBON PAPER WHICH HAS BEEN AFFIXED USING AN ADHESIVE PROMOTER AND GREATER PRESSURE AS RECOMMENDED BY THE MANUFACTURER FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 21, 2008. OWNERS MAY CONTACT ROUSH AT 1-866-307-6788.
ON CERTAIN TRUCKS BUILT WITH 26 GALLON FUEL TANKS, THE FUEL TANK MAY HAVE A DEPRESSION AT THE SEAM BETWEEN THE TOP AND BOTTOM HALVES OF THE TANK (NOT VISIBLE FROM OUTSIDE THE FUEL TANK). IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, OR A "SERVICE ENGINE SOON" INDICATOR LIGHT.
Consequence & remedy
Consequence: IF LEFT UNCORRECTED, A FUEL LEAK COULD EVENTUALLY DEVELOP. A FUEL LEAK IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE FUEL TANK FREE OF CHARGE. THE RECALL BEGAN ON JUNE 25, 2007. OWNERS MAY CONTACT FORD AT 1-866-436-7332.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1
PE08060 · Tire Valve Cracking
Opened Oct 14, 2008 · Closed Apr 9, 2009
Status: closed (inferred from source dates) · Tires:valve
ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGENT SPECIFICATIONS FROM FORD.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA PROVIDED BY FORD SHOWED THAT PROBLEMS WITH CRACKED TIRE VALVES WERE SIGNIFICANTLY HIGHER FOR MY 2007 VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007.FORD RESPONDED BY IMPLEMENTING CHANGES IN ITS MATERIAL SPECIFICATIONS FOR SNAP-IN RUBBER TIRE VALVES AND ALSO INCREASING THE QUALITY AND ACCEPTANCE STANDARDS FOR VALVES IMPORTED FOR USE IN ITS VEHICLES.WHILE THE COMPLAINT AND WARRANTY CLAIM RATES ARE ELEVATED FOR SUBJECT VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007, THE RATES OF LEAKING VALVES ARE WELL BELOW ONE PERCENT OF PRODUCTION FOR EACH OF THE PEAK MONTHS FOR ALL OF THE AFFECTED MODELS.A SUBSTANTIAL MAJORITY OF THE SUBJECT VEHICLES ARE EQUIPPED WITH TIRE PRESSURE MONITORING SYSTEMS (TPMS) WHICH WARN THE DRIVER WHEN ANY TIRE PRESSURES DROPS BELOW 25 PERCENT OF RECOMMENDED INFLATION PRESSURE. AS OUTLINED IN A LETTER TO ODI DATED APRIL 6, 2009, FORD HAS AGREED TO SEND LETTERS TO OWNERS OF CERTAIN MY 2007 AND 2008 FORD, LINCOLN AND MERCURY VEHICLES TO PROVIDE INFORMATION ABOUT THE CRACKING CONCERN. LETTERS WILL BE SENT TO OWNERS OF VEHICLES BUILT FROM NOVEMBER 2006 THROUGH MAY 2007.OWNERS CAN OPT FOR A FREE DEALER INSPECTION.VALVES EXHIBITING SURFACE CRACKS OR AIR LEAKAGE RELATED TO OZONE ATTACK WILL BE REPLACED BY FORD UNDER ITS NORMAL WARRANTY TERMS.FORD EXPECTS TO SEND THE LETTER BY APPROXIMATELY MID-MAY 2009. BASED ON THE USE OF TPMS IN THE MAJORITY OF SUBJECT VEHICLES AND THE RELATIVELY LOW RATES OF REPAIRS ASSOCIATED WITH LEAKING VALVES AND RESULTANT TIRE DAMAGE, ODI BELIEVES THAT THE ACTIONS FORD HAS AGREED TO TAKE WILL PROVIDE EFFECTIVE AND EXPEDITIOUS RESOLUTION FOR VEHICLES THAT WERE BUILT DURING THE PERIOD WHEN VALVES WITH INADEQUATE RESISTANCE TO OZONE CRACKING WERE MOST LIKELY TO HAVE BEEN USED IN VEHICLE PRODUCTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO
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