Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
1120–25K
7225–50K
7550–75K
6175–100K
72100–150K
39150K+
431 reports with mileage · 57 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Engine. Review the 105 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Power Train. Review the 57 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Vehicle Speed Control. Review the 54 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
40 crash reports13 fire reports29 injury reports
What owners actually said
488 reports
68,000 miles · Dec 17, 2014
Power TrainInjury
GEAR SLIPPED OUT OF PARK AS I WAS EXITING VEHICLE. I HAD NOT YET CLOSED THE DOOR AND THE TRUCK BEGAN TO MOVE DOWN THE DRIVEWAY. I WAS CAUGHT BY THE DOOR AND DRAGGED ALONG UNTIL THE DOOR THREW ME TO THE GROUND, INJURING MY BACK. THE TRUCK CAME TO REST ON BOTH OF MY LEGS. I WAS ABLE TO PULL OUT MY LEFT LEG EASILY RESULTING IN JUST…
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GEAR SLIPPED OUT OF PARK AS I WAS EXITING VEHICLE. I HAD NOT YET CLOSED THE DOOR AND THE TRUCK BEGAN TO MOVE DOWN THE DRIVEWAY. I WAS CAUGHT BY THE DOOR AND DRAGGED ALONG UNTIL THE DOOR THREW ME TO THE GROUND, INJURING MY BACK. THE TRUCK CAME TO REST ON BOTH OF MY LEGS. I WAS ABLE TO PULL OUT MY LEFT LEG EASILY RESULTING IN JUST A FEW CUTS, SCRAPES AND PARTIAL BLACK AND BLUE SPOTS. WOUNDS ALL HEELED THEMSELVES. HOWEVER MY RIGHT WAS THOROUGHLY PINNED AND I HAD TO PULL LONG AND HARD TO REMOVE IT FROM UNDER THE TIRE RESULTING IN LOST FLESH AT MY ANKLE BONE TO RIGHT BELOW MY KNEE AND ABOUT 4 TO 5 INCHES WIDE. *TR
NHTSA ODI #10664790
114,050 miles · Dec 5, 2014
Engine
DRIVING ON A POSTED 40 MPH COUNTY ROAD APPROACHING A STOP SIGN. THE VEHICLE MADE A LOUD NOISE FROM THE ENGINE COMPARTMENT AND LOST 80% POWER. TOOK IT TO A LOCAL MECHANIC AND THEY EXPLAINED THAT THE SPARK PLUG(S) WERE BAD AND THE TUNE UP WOULD BE $500-$800 DEPENDING ON "IF" ONE OR ALL OF THEM BROKE DURING REMOVAL. ONE HAD ALREADY…
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DRIVING ON A POSTED 40 MPH COUNTY ROAD APPROACHING A STOP SIGN. THE VEHICLE MADE A LOUD NOISE FROM THE ENGINE COMPARTMENT AND LOST 80% POWER. TOOK IT TO A LOCAL MECHANIC AND THEY EXPLAINED THAT THE SPARK PLUG(S) WERE BAD AND THE TUNE UP WOULD BE $500-$800 DEPENDING ON "IF" ONE OR ALL OF THEM BROKE DURING REMOVAL. ONE HAD ALREADY BLOWN OUT DURING AFOREMENTIONED INCIDENT. I UNDERSTAND THAT THIS WAS A PROBLEM FOR A LOT OF FORD VEHICLES DURING THE YEARS 2004 THRU 2008. I BELIEVE THIS SHOULD HAVE BEEN A RECALL REPAIR. THANK YOU. *TR
NHTSA ODI #10662429
105,000 miles · Nov 4, 2014
EngineStructure
WATER LEAKING FROM INTAKE MANIFOLD COOLANT CROSSOVER LINE. CROSSOVER IS AN ALUMINUM PIPE THAT CONNECTS TO THE PLASTIC INTAKE MANIFOLD. WHEN MANIFOLD STARTED LEAKING COOLANT, 1 & 2 SPARK PLUG HOLES FILLED WITH WATER CAUSING SPARK PLUGS TO SHORT OUT AND STALL THE ENGINE AT LOW SPEED. PER FORD THE ONLY REPAIR IS REPLACEMENT OF THE…
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WATER LEAKING FROM INTAKE MANIFOLD COOLANT CROSSOVER LINE. CROSSOVER IS AN ALUMINUM PIPE THAT CONNECTS TO THE PLASTIC INTAKE MANIFOLD. WHEN MANIFOLD STARTED LEAKING COOLANT, 1 & 2 SPARK PLUG HOLES FILLED WITH WATER CAUSING SPARK PLUGS TO SHORT OUT AND STALL THE ENGINE AT LOW SPEED. PER FORD THE ONLY REPAIR IS REPLACEMENT OF THE COMPLETE INTAKE MANIFOLD AT A COST OF OVER $1200.00. THIS IS A COMMON PROBLEM WITH THIS ENGINE. I HAVE SEEN MANY COMPLAINTS ON F-150 FORUMS VIA THE INTERNET OF PEOPLE HAVING THE SAME PROBLEM. MY TRUCK HAS ONLY 105000 MILES ON IT. *TR
NHTSA ODI #10652546
55,500 miles · Nov 3, 2014
Engine
ON OCTOBER 31 2014 WHILE VISITING FAMILY AFTER 350 MILE DRIVE MY 2007 FORD F-150 XLT SUPER CAB 4X4 4.6L MOTOR MADE A NOISE SIMILAR TO AN EXPLOSION THAT WAS FELT IN THE CAB BY ALL PASSENGERS. RIGHT AFTER THE EXPLOSION THE TRUCK LOST POWER AND SOUNDED LIKE AN EXHAUST PIPE HAD FALLEN OFF THE MOTOR. THERE WAS A STRONG SMELL OF GAS A…
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ON OCTOBER 31 2014 WHILE VISITING FAMILY AFTER 350 MILE DRIVE MY 2007 FORD F-150 XLT SUPER CAB 4X4 4.6L MOTOR MADE A NOISE SIMILAR TO AN EXPLOSION THAT WAS FELT IN THE CAB BY ALL PASSENGERS. RIGHT AFTER THE EXPLOSION THE TRUCK LOST POWER AND SOUNDED LIKE AN EXHAUST PIPE HAD FALLEN OFF THE MOTOR. THERE WAS A STRONG SMELL OF GAS AND EXHAUST BUT TRUCK WAS DRIVABLE. BROUGHT TRUCK TO DEALERSHIP AND WAS TOLD THAT 2 SPARK PLUGS HAS BLOWN OUT AND ONE OF THE TWO HAD TAKEN THE THREADS WITH IT. ADVISED ME THAT THIS WAS VERY RARE AND I HAD TO OPTIONS TO FIX. ONE WAS TO RE-THREAD AND REPLACE ALL SPARK PLUGS FOR $899. SECOND WAS TO REPLACE HEAD AT $2100. TOLD DEALERSHIP TO DO THE LESSER OPTION. HAD TO LEAVE TRUCK THERE AND OBTAIN A ONE WAY RENTAL FOR 5 PEOPLE AT $300. HAVE NOW FOUND OUT THAT ITS NOT RARE AND MAY NOT BE FIXED EVEN AFTER THE REPAIR. I AM GLAD THAT THIS HAPPENED ON A SURFACE ROAD AT LOW SPEED AND NOT ON THE HWY. *TR
NHTSA ODI #10652189
72,000 miles · Oct 27, 2014
Steering
I HAD THE PUMP, RACK AND PINION REPLACED AND THE SENSOR. AFTER ALL THIS WAS REPLACED SOME TIME LATER THE STEERING GOT TIGHT . I TOOK IT BACK THE MECHANIC THOUGHT I HAD ANOTHER PROBLEM. HE SPRAYED A LUBRICANT ON BOTH UNIVERSALS ON THE STEERING SHAFT. WHEN IT GETS TIGHT AGAIN I WILL GO AND SATURATE THESE TWO UNIVERSALS WITH A SPR…
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I HAD THE PUMP, RACK AND PINION REPLACED AND THE SENSOR. AFTER ALL THIS WAS REPLACED SOME TIME LATER THE STEERING GOT TIGHT . I TOOK IT BACK THE MECHANIC THOUGHT I HAD ANOTHER PROBLEM. HE SPRAYED A LUBRICANT ON BOTH UNIVERSALS ON THE STEERING SHAFT. WHEN IT GETS TIGHT AGAIN I WILL GO AND SATURATE THESE TWO UNIVERSALS WITH A SPRAY LUBRICANT. *TR
NHTSA ODI #10650476
62,733 miles · Oct 19, 2014
Engine
COOL WET MORNING (65F) BUT NOT RAINING AT THE TIME. DROVE DOWN HILL TO STOP SIGN AT 35MPH. AFTER SLOWING TO ABOUT 5MPH, TRUCK SUDDENLY SURGED DESPITE BRAKING HARD ENOUGH TO ENGAGE ANTILOCK BRAKES DRAGGING THE TRUCK INTO THE INTERSECTION. LESS THAN A MILE LATER, STILL GOING DOWN HILL AT 25MPH SLOWED FOR ANOTHER STOP SIGN. ENG…
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COOL WET MORNING (65F) BUT NOT RAINING AT THE TIME. DROVE DOWN HILL TO STOP SIGN AT 35MPH. AFTER SLOWING TO ABOUT 5MPH, TRUCK SUDDENLY SURGED DESPITE BRAKING HARD ENOUGH TO ENGAGE ANTILOCK BRAKES DRAGGING THE TRUCK INTO THE INTERSECTION. LESS THAN A MILE LATER, STILL GOING DOWN HILL AT 25MPH SLOWED FOR ANOTHER STOP SIGN. ENGINE SURGED AGAIN TO 3000RPM. DRAG INTO INTERSECTION WAS AVOIDED BY SHIFTING TO NEUTRAL. SURGE DROPPED SPONTANEOUSLY WITHIN 10 SECONDS. *TR
NHTSA ODI #10648695
57,000 miles · Oct 15, 2014
Steering
NOTED POWER STEERING FLUID LEAKAGE OVER PERIOD OF TIME. EVENTUALLY FLUID COMPLETELY LEAKED OUT. FORD GARAGE TOLD ME THAT STEERING RACK AND HOSES NEEDED REPLACED DUE TO EXTENSIVE CORROSION FROM SLURRY USED ON ROADS IN OHIO. WAS TOLD NO PREVENTIVE MEASURES WOULD HAVE AVOIDED THE PROBLEM WHICH WAS INEVITABLE. REPAIR COSTS WERE …
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NOTED POWER STEERING FLUID LEAKAGE OVER PERIOD OF TIME. EVENTUALLY FLUID COMPLETELY LEAKED OUT. FORD GARAGE TOLD ME THAT STEERING RACK AND HOSES NEEDED REPLACED DUE TO EXTENSIVE CORROSION FROM SLURRY USED ON ROADS IN OHIO. WAS TOLD NO PREVENTIVE MEASURES WOULD HAVE AVOIDED THE PROBLEM WHICH WAS INEVITABLE. REPAIR COSTS WERE 1900 DOLLARS. COMPLAINT IS THAT I CONTEND THAT INFERIOR MATERIALS WERE USED FOR LINES. THIS IS A 7 Y/O VEHICLE AND SHOULD NOT HAVE CORRODED IN VITAL AREA SUCH AS STEERING. COULD HAVE HAD SERIOUS CONSEQUENCES UNDER HIGH SPEED DRIVING. WOULD SUSPECT THAT UNREPORTED INCIDENTS HAVE OCCURRED. *TR
NHTSA ODI #10644731
98,887 miles · Oct 13, 2014
Fuel/propulsion System
THE FUEL PUMP DRIVER MODULE DESIGN IS TERRIBLE ON THESE TRUCKS. LUCK FOR MY FAMILY WE WERE IN TOWN GOING SLOW WHEN THIS UNIT SHORTED OUT. IF WE WOULD HAVE BEEN AT HIGHWAY SPEEDS WHO KNOWS WHAT COULD HAVE HAPPENED. THIS COULD HAVE BEEN A VERY GRAVE AND DANGEROUS SITUATION. FROM READING ON THE INTERNET THERE IS A SERIOUS PROBL…
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THE FUEL PUMP DRIVER MODULE DESIGN IS TERRIBLE ON THESE TRUCKS. LUCK FOR MY FAMILY WE WERE IN TOWN GOING SLOW WHEN THIS UNIT SHORTED OUT. IF WE WOULD HAVE BEEN AT HIGHWAY SPEEDS WHO KNOWS WHAT COULD HAVE HAPPENED. THIS COULD HAVE BEEN A VERY GRAVE AND DANGEROUS SITUATION. FROM READING ON THE INTERNET THERE IS A SERIOUS PROBLEM WITH THIS PART. *TR
NHTSA ODI #10644284
125,557 miles · Oct 2, 2014
Engine
BLEW #2 SPARK PLUG AND COIL OUT OF HEAD. *TR
NHTSA ODI #10640826
85,000 miles · Sep 28, 2014
Air BagsCrash
SON WAS IN AN ACCIDENT, ON THE FREEWAY, TRUCK WAS HIT FRONTEND MAJOR DAMAGE FRONTEND WAS "V" SHAPE IN ACCIDENT TO INCLUDE BOTH SIDES AND THROWN APPROX: 200+ ONE OF THE AIRBAG SENSORS IN LOCATED AT RADIATOR AIRBAGS DID NOT DEPLOY, FORD SAID THERE WAS A WARNING PRIOR TO ACCIDENT WHICH IS NOT TRUE IF THERE WAS A FLASHING FAULT LIG…
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SON WAS IN AN ACCIDENT, ON THE FREEWAY, TRUCK WAS HIT FRONTEND MAJOR DAMAGE FRONTEND WAS "V" SHAPE IN ACCIDENT TO INCLUDE BOTH SIDES AND THROWN APPROX: 200+ ONE OF THE AIRBAG SENSORS IN LOCATED AT RADIATOR AIRBAGS DID NOT DEPLOY, FORD SAID THERE WAS A WARNING PRIOR TO ACCIDENT WHICH IS NOT TRUE IF THERE WAS A FLASHING FAULT LIGHT GOING OFF I ASSURED THEM I WOULD OF HAVE TAKEN VEHICLE TO DEALERSHIP ASAP. *TR
ROUSH IS RECALLING 213 MY 2007-2008 FORD F-150 TRUCKS ALTERED TO OPERATE USING LIQUID PROPANE INJECTION. THE HYDRO-CARBON PAPER AFFIXED TO THE INSIDE OF THE AIRBOX LID WITH ADHESIVE MAY BECOME DISLODGED DURING OPERATION.
Consequence & remedy
Consequence: THIS FAILURE MAY RESULT IN A LOSS OF PERFORMANCE, ILLUMINATION OF THE MALFUNCTION INDICATOR LAMP (MIL) AND, IN EXTREME CASES, A STALLING OF THE VEHICLE DURING OPERATION WITHOUT NOTICE, WHICH COULD RESULT IN A CRASH.
Remedy: DEALERS WILL REPLACE THE AIRBOX LID WITH A NEW ONE THAT INCLUDES THE HYDRO-CARBON PAPER WHICH HAS BEEN AFFIXED USING AN ADHESIVE PROMOTER AND GREATER PRESSURE AS RECOMMENDED BY THE MANUFACTURER FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 21, 2008. OWNERS MAY CONTACT ROUSH AT 1-866-307-6788.
ON CERTAIN TRUCKS BUILT WITH 26 GALLON FUEL TANKS, THE FUEL TANK MAY HAVE A DEPRESSION AT THE SEAM BETWEEN THE TOP AND BOTTOM HALVES OF THE TANK (NOT VISIBLE FROM OUTSIDE THE FUEL TANK). IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, OR A "SERVICE ENGINE SOON" INDICATOR LIGHT.
Consequence & remedy
Consequence: IF LEFT UNCORRECTED, A FUEL LEAK COULD EVENTUALLY DEVELOP. A FUEL LEAK IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE FUEL TANK FREE OF CHARGE. THE RECALL BEGAN ON JUNE 25, 2007. OWNERS MAY CONTACT FORD AT 1-866-436-7332.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1
PE08060 · Tire Valve Cracking
Opened Oct 14, 2008 · Closed Apr 9, 2009
Status: closed (inferred from source dates) · Tires:valve
ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGENT SPECIFICATIONS FROM FORD.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA PROVIDED BY FORD SHOWED THAT PROBLEMS WITH CRACKED TIRE VALVES WERE SIGNIFICANTLY HIGHER FOR MY 2007 VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007.FORD RESPONDED BY IMPLEMENTING CHANGES IN ITS MATERIAL SPECIFICATIONS FOR SNAP-IN RUBBER TIRE VALVES AND ALSO INCREASING THE QUALITY AND ACCEPTANCE STANDARDS FOR VALVES IMPORTED FOR USE IN ITS VEHICLES.WHILE THE COMPLAINT AND WARRANTY CLAIM RATES ARE ELEVATED FOR SUBJECT VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007, THE RATES OF LEAKING VALVES ARE WELL BELOW ONE PERCENT OF PRODUCTION FOR EACH OF THE PEAK MONTHS FOR ALL OF THE AFFECTED MODELS.A SUBSTANTIAL MAJORITY OF THE SUBJECT VEHICLES ARE EQUIPPED WITH TIRE PRESSURE MONITORING SYSTEMS (TPMS) WHICH WARN THE DRIVER WHEN ANY TIRE PRESSURES DROPS BELOW 25 PERCENT OF RECOMMENDED INFLATION PRESSURE. AS OUTLINED IN A LETTER TO ODI DATED APRIL 6, 2009, FORD HAS AGREED TO SEND LETTERS TO OWNERS OF CERTAIN MY 2007 AND 2008 FORD, LINCOLN AND MERCURY VEHICLES TO PROVIDE INFORMATION ABOUT THE CRACKING CONCERN. LETTERS WILL BE SENT TO OWNERS OF VEHICLES BUILT FROM NOVEMBER 2006 THROUGH MAY 2007.OWNERS CAN OPT FOR A FREE DEALER INSPECTION.VALVES EXHIBITING SURFACE CRACKS OR AIR LEAKAGE RELATED TO OZONE ATTACK WILL BE REPLACED BY FORD UNDER ITS NORMAL WARRANTY TERMS.FORD EXPECTS TO SEND THE LETTER BY APPROXIMATELY MID-MAY 2009. BASED ON THE USE OF TPMS IN THE MAJORITY OF SUBJECT VEHICLES AND THE RELATIVELY LOW RATES OF REPAIRS ASSOCIATED WITH LEAKING VALVES AND RESULTANT TIRE DAMAGE, ODI BELIEVES THAT THE ACTIONS FORD HAS AGREED TO TAKE WILL PROVIDE EFFECTIVE AND EXPEDITIOUS RESOLUTION FOR VEHICLES THAT WERE BUILT DURING THE PERIOD WHEN VALVES WITH INADEQUATE RESISTANCE TO OZONE CRACKING WERE MOST LIKELY TO HAVE BEEN USED IN VEHICLE PRODUCTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO
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