NHTSA owner reports · September 18, 2026 snapshot.
Fuel/propulsion System complaints
36 reportsClear category filter100,000 miles · Jun 8, 2015
Fuel/propulsion SystemStructure
TL* THE CONTACT OWNS A 2007 FORD F-150. WHILE PARKED, THE VEHICLE FAILED TO START. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE FUEL PUMP NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED; HOWEVER, THE TECHNICIAN STATED THAT THE FUEL DRIVER MODULE WAS CORRODED AND NEEDED TO BE REPLACED. THE MANUFACTURER …
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TL* THE CONTACT OWNS A 2007 FORD F-150. WHILE PARKED, THE VEHICLE FAILED TO START. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE FUEL PUMP NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED; HOWEVER, THE TECHNICIAN STATED THAT THE FUEL DRIVER MODULE WAS CORRODED AND NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 100,000. MA 08/14/15 UPDATED 10/19/2017*CN
NHTSA ODI #10723977
82,000 miles · Jun 1, 2015
Fuel/propulsion System
UPON SPEEDING UP FROM A STOP THE VEHICLE STUTTERED AND STALLED. I COASTED TO A PARKING LOT AND TRIED TO RESTART. THE ENGINE WOULD CRANK BUT NO ATTEMPT TO START. AFTER SEVERAL TRIES I STOPPED. UPON CHECKING INTERNET FOR PROBLEMS DISCOVERED MANY COMPLAINTS ABOUT THE FUEL PUMP DRIVER MODULE RUSTING AND FAILING SUDDENLY. I CHEC…
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UPON SPEEDING UP FROM A STOP THE VEHICLE STUTTERED AND STALLED. I COASTED TO A PARKING LOT AND TRIED TO RESTART. THE ENGINE WOULD CRANK BUT NO ATTEMPT TO START. AFTER SEVERAL TRIES I STOPPED. UPON CHECKING INTERNET FOR PROBLEMS DISCOVERED MANY COMPLAINTS ABOUT THE FUEL PUMP DRIVER MODULE RUSTING AND FAILING SUDDENLY. I CHECKED MODULE AND IT WAS RUSTED THROUGH. I REPLACED MODULE AND TRUCK NOW RUNS FINE. I NOTICED THAT THE MOUNTING BOLTS HAVE CHANGED ALLOWING SPACE BETWEEN MODULE AND CROSS MEMBER. OBVIOUSLY THIS IS AN ISSUE AS THE PART MOUNT HAS CHANGED. IF THIS SUDDEN FAILURE WOULD HAVE OCCURRED AT HIGH SPEED SERIOUS PROBLEMS MAY HAVE RESULTED. THIS IS A FORD ISSUE IN DESIGN THAT SHOULD BE ADDRESSED AND FIXED BY FORD.
NHTSA ODI #10722605
120,000 miles · Feb 18, 2015
EngineFuel/propulsion SystemSteering
WHILE DRIVING ON A NEW YORK INTERSTATE AT APPROXIMATELY 60 MPH IN A SNOW STORM, MY TRUCK STARTED TO MISS. IT THEN SLOWED DOWN AND SHUT OFF. I DID NOT HAVE ENOUGH TIME TO MAKE IT TO THE SIDE OF THE ROAD. A TRUCK STOPPED AND I HAD HIM PUSH MY TRUCK TO THE SIDE OF THE ROAD, CAUSING ME TO HAVE DAMAGE TO MY TRUCK. FOUND OUT THAT THE …
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WHILE DRIVING ON A NEW YORK INTERSTATE AT APPROXIMATELY 60 MPH IN A SNOW STORM, MY TRUCK STARTED TO MISS. IT THEN SLOWED DOWN AND SHUT OFF. I DID NOT HAVE ENOUGH TIME TO MAKE IT TO THE SIDE OF THE ROAD. A TRUCK STOPPED AND I HAD HIM PUSH MY TRUCK TO THE SIDE OF THE ROAD, CAUSING ME TO HAVE DAMAGE TO MY TRUCK. FOUND OUT THAT THE FUEL PUMP DRIVER MODULE FAILED. IT IS LOCATED ABOVE THE SPARE TIRE AND DUE TO A DESIGN ERROR, WATER AND ROAD SALT GET TRAPPED BETWEEN MODULE AND MOUNTING BRACE. IT ERODES OUT FROM THE BOTTOM SIDE AND THE MOUNTING BRACKET. WHEN REPLACED, WAS INFORMED THAT IT IS A REDESIGNED COMPONENT, LIFTING IT AWAY FROM MOUNTING BRACKET. IF I HAD NOT HAD ENOUGH ROOM BETWEEN ME AND THE TRACTOR TRAILER TRAVELING BEHIND ME, OR IF I HAD ANOTHER VEHICLE TRAVELING NEXT TO ME, IT COULD BE A TOTAL DIFFERENT OUTCOME. I KNOW FOR A FACT, THAT PART COMPONENT IS EXTENDED IN STATES WHERE THERE IS A HIGH RISK OF SALT CORROSION, AND BELIEVE THAT A SAFETY ISSUE LIKE THIS SHOULD BE ONE OF THEM. SITTING ON A HIGHWAY IN A SNOW STORM IS ALWAYS DANGEROUS. *TR
NHTSA ODI #10684179
48,641 miles · Jan 28, 2015
Fuel/propulsion System
TRUCK WOULDN'T START. HAD TO BE TOWED TO DEALER. PROBLEM WAS CORRODED FUEL PUMP DRIVER MODULE. NEW PART COST $195.07 AND LABOR WAS $285.00. GOING ON LINE TO SEE WHAT WAS DONE, THE LABOR CHARGES SEEM VERY EXCESSIVE! THIS ISSUE LOOKS TO BE VERY WIDESPREAD AND SHOULD BE A RECALL BY FORD. *TR
NHTSA ODI #10679537
98,887 miles · Oct 13, 2014
Fuel/propulsion System
THE FUEL PUMP DRIVER MODULE DESIGN IS TERRIBLE ON THESE TRUCKS. LUCK FOR MY FAMILY WE WERE IN TOWN GOING SLOW WHEN THIS UNIT SHORTED OUT. IF WE WOULD HAVE BEEN AT HIGHWAY SPEEDS WHO KNOWS WHAT COULD HAVE HAPPENED. THIS COULD HAVE BEEN A VERY GRAVE AND DANGEROUS SITUATION. FROM READING ON THE INTERNET THERE IS A SERIOUS PROBL…
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THE FUEL PUMP DRIVER MODULE DESIGN IS TERRIBLE ON THESE TRUCKS. LUCK FOR MY FAMILY WE WERE IN TOWN GOING SLOW WHEN THIS UNIT SHORTED OUT. IF WE WOULD HAVE BEEN AT HIGHWAY SPEEDS WHO KNOWS WHAT COULD HAVE HAPPENED. THIS COULD HAVE BEEN A VERY GRAVE AND DANGEROUS SITUATION. FROM READING ON THE INTERNET THERE IS A SERIOUS PROBLEM WITH THIS PART. *TR
NHTSA ODI #10644284
80,000 miles · Sep 12, 2014
Fuel/propulsion SystemVehicle Speed Control
AS I ACCELERATE AND HIT THE PASSING GEAR THE TRUCK SPITS AND SPUTTERS. IF I BACK OFF IT RUNS FINE. *TR
NHTSA ODI #10632670
44,560 miles · Aug 24, 2014
Engine And Engine CoolingFuel/propulsion System
I WAS DRIVING DOWN THE HIGHWAY AND AS I WAS MAKING A RIGHT HAND TURN MY MOTOR TURNED OFF. I HAD NO STEERING AND LITTLE BRAKES TO GET ME OFF THE ROAD. I TOOK THE TRUCK TO MY MECHANIC AND HE TOLD ME THE FUEL MODULE WAS CRACKED. THIS IS COMMON ON F150'S AND I FEEL FORD SHOULD HAVE A RECALL ON THIS BEFORE SOMEONE GETS HURT. THANKS …
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I WAS DRIVING DOWN THE HIGHWAY AND AS I WAS MAKING A RIGHT HAND TURN MY MOTOR TURNED OFF. I HAD NO STEERING AND LITTLE BRAKES TO GET ME OFF THE ROAD. I TOOK THE TRUCK TO MY MECHANIC AND HE TOLD ME THE FUEL MODULE WAS CRACKED. THIS IS COMMON ON F150'S AND I FEEL FORD SHOULD HAVE A RECALL ON THIS BEFORE SOMEONE GETS HURT. THANKS *TR
NHTSA ODI #10627873
53,082 miles · Aug 10, 2014
EngineFuel/propulsion System
NOTICED SEVERE GAS FUMES INSIDE CAB, AS WELL AS OUTSIDE CAB. RAISE HOOD , STARTED ENGINE AND NOTICED FUEL LEAK ABOUT THE SIZE OF A PENCIL STREAMING OUT FROM HOSE THAT IS ATTACHED TO FUEL RAIL. REMOVED FUEL RAIL THE NEXT DAY AND FOUND A SPLIT IN THE HOSE UNDER THE CLOTH PROTECTIVE OUTER LINING. IS THERE A RECALL FOR THIS PARTICUL…
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NOTICED SEVERE GAS FUMES INSIDE CAB, AS WELL AS OUTSIDE CAB. RAISE HOOD , STARTED ENGINE AND NOTICED FUEL LEAK ABOUT THE SIZE OF A PENCIL STREAMING OUT FROM HOSE THAT IS ATTACHED TO FUEL RAIL. REMOVED FUEL RAIL THE NEXT DAY AND FOUND A SPLIT IN THE HOSE UNDER THE CLOTH PROTECTIVE OUTER LINING. IS THERE A RECALL FOR THIS PARTICULAR FAILURE. ?. THIS COULD HAVE BEEN A SERIOUS SITUATION IF IT WOULD HAVE BEEN A LONGER DISTANCE ROAD TRIP. FAILURE P/N 5C3Z97F792DA FUEL RAIL. *TR
NHTSA ODI #10621201
3,856 miles · Jun 4, 2014
Fuel/propulsion System
I HAVE FORDS 35.6 GALLON TANK, HOWEVER THE SENSOR KEEPS RESETTING TO 28 GALLONS FOR A NORMAL GAS READING. I HAVE HAD IT REPLACED 3 TIMES NOW AND FORD SAYS THE SENSOR IS THE SAME THING WITH A SWITCH THAT NO LONGER WORKS, THE REFUSE TO REPAIR THE GAS SENSOR AND I NEVER HAVE ANY IDEA HOW MUCH GAS I HAVE IN MY TANK. IT OFTEN CHANGES…
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I HAVE FORDS 35.6 GALLON TANK, HOWEVER THE SENSOR KEEPS RESETTING TO 28 GALLONS FOR A NORMAL GAS READING. I HAVE HAD IT REPLACED 3 TIMES NOW AND FORD SAYS THE SENSOR IS THE SAME THING WITH A SWITCH THAT NO LONGER WORKS, THE REFUSE TO REPAIR THE GAS SENSOR AND I NEVER HAVE ANY IDEA HOW MUCH GAS I HAVE IN MY TANK. IT OFTEN CHANGES MID DRIVE FROM A 3/4 TANK TO JUST ABOVE HALF A TANK AND IS NOT STEADY. IT WON'T REGISTER ACCURATELY. THE DEALERSHIP NOTIFIED THE ENGINEERS AND THEY SAID THAT THEY DON'T CARE AND WON'T COME OUT AND FIX IT BUT ITS A KNOWN ISSUE. CAUSING ME TO BE LEFT ON THE SIDE OF THE ROAD WITH WHAT I THOUGHT WAS GAS, BUT TURNED OUT WAS AN EMPTY TANK. *TR
NHTSA ODI #10596081
64,456 miles · Apr 1, 2014
Fuel/propulsion System
VEHICLE QUIT RUNNING WHILE DRIVING , LEFT ON THE SIDE OF THE RIDE IN VERY COLD WEATHER , THE FUEL CONTROL MODULE WAS SO CORRODED AND BROKE OFF FRAME CAUSE VEHICLE'S ENGINE NOT TO RUN. THERE SHOULD BE A SAFETY RECALL ON THESE MODULES. MY TRUCK IS IN VERY GOOD CONDITION AND YOU SHOULD SEE HOW BAD OF CONDITION THE MODULE LOOK…
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VEHICLE QUIT RUNNING WHILE DRIVING , LEFT ON THE SIDE OF THE RIDE IN VERY COLD WEATHER , THE FUEL CONTROL MODULE WAS SO CORRODED AND BROKE OFF FRAME CAUSE VEHICLE'S ENGINE NOT TO RUN. THERE SHOULD BE A SAFETY RECALL ON THESE MODULES. MY TRUCK IS IN VERY GOOD CONDITION AND YOU SHOULD SEE HOW BAD OF CONDITION THE MODULE LOOKS.. LOOKS LIKE IT WAS IN ACID AND COMPLETELY DISSOLVED THE BACK PANEL. *TR
NHTSA ODI #10576251
NHTSA investigations
1PE08060 · Tire Valve Cracking
Opened Oct 14, 2008 · Closed Apr 9, 2009
Status: closed (inferred from source dates) · Tires:valve
ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGENT SPECIFICATIONS FROM FORD.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA PROVIDED BY FORD SHOWED THAT PROBLEMS WITH CRACKED TIRE VALVES WERE SIGNIFICANTLY HIGHER FOR MY 2007 VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007.FORD RESPONDED BY IMPLEMENTING CHANGES IN ITS MATERIAL SPECIFICATIONS FOR SNAP-IN RUBBER TIRE VALVES AND ALSO INCREASING THE QUALITY AND ACCEPTANCE STANDARDS FOR VALVES IMPORTED FOR USE IN ITS VEHICLES.WHILE THE COMPLAINT AND WARRANTY CLAIM RATES ARE ELEVATED FOR SUBJECT VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007, THE RATES OF LEAKING VALVES ARE WELL BELOW ONE PERCENT OF PRODUCTION FOR EACH OF THE PEAK MONTHS FOR ALL OF THE AFFECTED MODELS.A SUBSTANTIAL MAJORITY OF THE SUBJECT VEHICLES ARE EQUIPPED WITH TIRE PRESSURE MONITORING SYSTEMS (TPMS) WHICH WARN THE DRIVER WHEN ANY TIRE PRESSURES DROPS BELOW 25 PERCENT OF RECOMMENDED INFLATION PRESSURE. AS OUTLINED IN A LETTER TO ODI DATED APRIL 6, 2009, FORD HAS AGREED TO SEND LETTERS TO OWNERS OF CERTAIN MY 2007 AND 2008 FORD, LINCOLN AND MERCURY VEHICLES TO PROVIDE INFORMATION ABOUT THE CRACKING CONCERN. LETTERS WILL BE SENT TO OWNERS OF VEHICLES BUILT FROM NOVEMBER 2006 THROUGH MAY 2007.OWNERS CAN OPT FOR A FREE DEALER INSPECTION.VALVES EXHIBITING SURFACE CRACKS OR AIR LEAKAGE RELATED TO OZONE ATTACK WILL BE REPLACED BY FORD UNDER ITS NORMAL WARRANTY TERMS.FORD EXPECTS TO SEND THE LETTER BY APPROXIMATELY MID-MAY 2009. BASED ON THE USE OF TPMS IN THE MAJORITY OF SUBJECT VEHICLES AND THE RELATIVELY LOW RATES OF REPAIRS ASSOCIATED WITH LEAKING VALVES AND RESULTANT TIRE DAMAGE, ODI BELIEVES THAT THE ACTIONS FORD HAS AGREED TO TAKE WILL PROVIDE EFFECTIVE AND EXPEDITIOUS RESOLUTION FOR VEHICLES THAT WERE BUILT DURING THE PERIOD WHEN VALVES WITH INADEQUATE RESISTANCE TO OZONE CRACKING WERE MOST LIKELY TO HAVE BEEN USED IN VEHICLE PRODUCTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO