NHTSA owner reports · September 18, 2026 snapshot.
Steering complaints
55 reportsClear category filter40,000 miles · Jul 8, 2012
Steering
STEERING BECAME VERY HARD TO TURN. WOULD NOT CENTER AFTER TURNING, WOULD LOCK ON WET ROADS. I HAD TO TURN THE STEERING WHEEL BY HAND TO GET IT BACK TO CENTER. I CHECKED TO FIND THE U JOINTS ON STEERING SHAFT WHERE RUSTED SO I LUBED WITH OIL. STEERING BECAME MUCH BETTER. I WENT TO A LOCAL FORD DEALER THEY SAID THERE WAS NO RECALL…
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STEERING BECAME VERY HARD TO TURN. WOULD NOT CENTER AFTER TURNING, WOULD LOCK ON WET ROADS. I HAD TO TURN THE STEERING WHEEL BY HAND TO GET IT BACK TO CENTER. I CHECKED TO FIND THE U JOINTS ON STEERING SHAFT WHERE RUSTED SO I LUBED WITH OIL. STEERING BECAME MUCH BETTER. I WENT TO A LOCAL FORD DEALER THEY SAID THERE WAS NO RECALLS AND KNEW OF NO PROBLEMS WITH THE STEERING ON THE F150'S. THE FORD DEALER WANTED ME TO LET THEM TAKE EVERYTHING APART BUT SAID IT COULD RUN INTO A LOT OF MONEY DEPENDING ON WHAT THEY FIND. SO FOR OVER THREE YEARS I'VE BEEN OILING THE JOINTS ON THE SHAFT AND LIVING WITH THE PROBLEM. WAITING FOR TOTAL FAILURE TO SUE FORD FOR POOR DESIGN OF THE STEERING COLUMN SHAFT JOINTS. *TR
NHTSA ODI #10464614
70,000 miles · Apr 6, 2012
Steering
TL* THE CONTACT OWNS 2006 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING 5 MPH, THE POWER STEERING FAILED AND SEIZED. THE CONTACT THEN DROVE TO HIS RESIDENCE AND ADDED POWER STEERING FLUID BUT THE FLUID LEAKED OUT OF THE VEHICLE. THE VEHICLE WAS THEN TAKEN TO AN AUTHORIZED DEALER WHERE THEY COULD NOT DUPLICATE THE FAILURE. TH…
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TL* THE CONTACT OWNS 2006 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING 5 MPH, THE POWER STEERING FAILED AND SEIZED. THE CONTACT THEN DROVE TO HIS RESIDENCE AND ADDED POWER STEERING FLUID BUT THE FLUID LEAKED OUT OF THE VEHICLE. THE VEHICLE WAS THEN TAKEN TO AN AUTHORIZED DEALER WHERE THEY COULD NOT DUPLICATE THE FAILURE. THE DEALER STATED THAT THE POWER STEERING WAS REPAIRED. AFTER SEVERAL MONTHS, THE POWER STEERING FAILED AGAIN. THE VEHICLE WAS NOT COMPLETELY REPAIRED. THE FAILURE MILEAGE WAS 70,000 AND THE CURRENT MILEAGE WAS 87,000. UPDATED 07/06/12 *BF THE CONSUMER TOOK THE VEHICLE TO A REPAIR A SHOP AND A DIAGNOSIS REVEALED THE RACK AND PINION NEEDED TO BE REPLACED. ALSO, THE POWER STEERING HOSE WAS REPLACED TWICE, THE O-RING, POWER STEERING PUMP AND POWER STEERING LINE WERE REPLACED. UPDATED 08/08/12
NHTSA ODI #10454359
25,148 miles · Jan 15, 2012
Steering
THE STEERING SHAFT IS SIEZIHG CAUSING THE WHEEL NOT TO CENTER IT SELF AND STEERS HARD . IT DOES NOT SELF CENTER AFTER CORNERING. YOU CAN'T TELL IF YOUR WHEEL IS TURNED ON SLIPPERY ROADS . I CALLED FORD MOTOR COMPANY AND THEY TOLD ME IT'S NOT A SAFETY ISSUE . I'M A LICENSED MECHANIC AND THIS HARD STEERING WOULD NOT PASS A MOTOR V…
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THE STEERING SHAFT IS SIEZIHG CAUSING THE WHEEL NOT TO CENTER IT SELF AND STEERS HARD . IT DOES NOT SELF CENTER AFTER CORNERING. YOU CAN'T TELL IF YOUR WHEEL IS TURNED ON SLIPPERY ROADS . I CALLED FORD MOTOR COMPANY AND THEY TOLD ME IT'S NOT A SAFETY ISSUE . I'M A LICENSED MECHANIC AND THIS HARD STEERING WOULD NOT PASS A MOTOR VEHICLE SAFETY INSPECTION IN OUR SHOP.I THINK FOMOCO SHOULD FIX THIS . AS FAR AS I'M AWARE IT IS ONLY THE 2004-2008 MODEL TRUCKS.
NHTSA ODI #10443875
85,000 miles · Dec 7, 2011
Steering
WHEN DRIVING VEHICLE AT ALL DIFFERENT SPEEDS, STEERING BECOMES DIFFICULT AND WHEEL RESISTS TURNING. AFTER TURN IS MADE WHEEL DOES NOT RETURN BY ITSELF BUT NEEDS TO BE FORCED BACK WITH GREAT RESISTANCE. CONDITION WENT AWAY FOR A MONTH BUT THEN RETURNED IN OCTOBER OF 2011, AND HAS BEEN DIFFICULT SINCE. VERY DANGEROUS. *TR
NHTSA ODI #10438916
Mileage unknown · Nov 14, 2011
Electronic Stability Control (esc)Steering
THIS IS THE SAME THING THAT HAPPENS TO MINE AS SOMEONE ELSE HAD ALREADY POSTED.. POWER STEERING BECOMES 'HARD'. STEERING WHEEL SUDDENLY BECOMES STIFF AND DIFFICULT TO HANDLE. HARD TO TURN. CHOPPY WHILE TURNING AND SNAPS BACK IN INCREMENTS INSTEAD OF A SMOOTH, EASY RETURN TO CENTER. FEELS LIKE MANUAL STEERING THEN RETURNS TO POWE…
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THIS IS THE SAME THING THAT HAPPENS TO MINE AS SOMEONE ELSE HAD ALREADY POSTED.. POWER STEERING BECOMES 'HARD'. STEERING WHEEL SUDDENLY BECOMES STIFF AND DIFFICULT TO HANDLE. HARD TO TURN. CHOPPY WHILE TURNING AND SNAPS BACK IN INCREMENTS INSTEAD OF A SMOOTH, EASY RETURN TO CENTER. FEELS LIKE MANUAL STEERING THEN RETURNS TO POWER STEERING. OCCURS AT ANY SPEED, VERY DANGEROUS AT HIGHER SPEEDS. MAKES THE VEHICLE STEER 'CHOPPY' AND UNPREDICTABLE. HAVE STOPPED USING THE VEHICLE, CAUSES A DANGEROUS SITUATION WHILE DRIVING AND TRYING TO MAINTAIN CONTROL OF THE TRUCK. *TR
NHTSA ODI #10435562
48,000 miles · Nov 8, 2011
Steering
POWER STEERING BECOMES 'HARD'. STEERING WHEEL SUDDENLY BECOMES STIFF AND DIFFICULT TO HANDLE. HARD TO TURN. CHOPPY WHILE TURNING AND SNAPS BACK IN INCREMENTS INSTEAD OF A SMOOTH, EASY RETURN TO CENTER. FEELS LIKE MANUAL STEERING THEN RETURNS TO POWER STEERING. OCCURS AT ANY SPEED, VERY DANGEROUS AT HIGHER SPEEDS. MAKES THE…
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POWER STEERING BECOMES 'HARD'. STEERING WHEEL SUDDENLY BECOMES STIFF AND DIFFICULT TO HANDLE. HARD TO TURN. CHOPPY WHILE TURNING AND SNAPS BACK IN INCREMENTS INSTEAD OF A SMOOTH, EASY RETURN TO CENTER. FEELS LIKE MANUAL STEERING THEN RETURNS TO POWER STEERING. OCCURS AT ANY SPEED, VERY DANGEROUS AT HIGHER SPEEDS. MAKES THE VEHICLE STEER 'CHOPPY' AND UNPREDICTABLE. HAVE STOPPED USING THE VEHICLE, CAUSES A DANGEROUS SITUATION WHILE DRIVING AND TRYING TO MAINTAIN CONTROL OF THE TRUCK. *TR
NHTSA ODI #10434946
68,000 miles · Aug 10, 2011
SteeringFire
TL* THE CONTACT OWNS A 2006 FORD F-150. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 60 MPH, THE STEERING WHEEL BEGAN TO SHAKE EXCESSIVELY. THE CONTACT ALSO STATED THAT THERE WAS SMOKE COMING FROM UNDER THE HOOD. THE VEHICLE WAS SAFELY DRIVEN HOME, WHERE IT WAS INSPECTED BY AN INDEPENDENT MECHANIC. THE MECHANIC STATED THAT THE…
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TL* THE CONTACT OWNS A 2006 FORD F-150. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 60 MPH, THE STEERING WHEEL BEGAN TO SHAKE EXCESSIVELY. THE CONTACT ALSO STATED THAT THERE WAS SMOKE COMING FROM UNDER THE HOOD. THE VEHICLE WAS SAFELY DRIVEN HOME, WHERE IT WAS INSPECTED BY AN INDEPENDENT MECHANIC. THE MECHANIC STATED THAT THE STEERING SHAFT, CENTER CAPS AND THE CALIPERS NEEDED TO BE REPLACED. THE MECHANIC ALSO STATED THAT THE CENTER HUB CAP BURNT DUE TO THE CALIPERS FRACTURING AND DETACHING FROM THE VEHICLE .THE VEHICLE WAS REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 68,000.
NHTSA ODI #10418360
62,000 miles · Jul 18, 2011
Steering
POWER STEERING FAILURE, STEERING BECAME HARD AT 10 AND 2, REPLACED THE PS PUMP, PROBLEM STILL EXISTS BUT AT 9 AND 3 NOW, STEERING SO HARD WHILE TURNING THAT IT COULD CAUSE A WRECK. AFTER READING ONLINE THINKING NOW THAT IT IS IN THE STEERING SHAFT. MANY PEOPLE HAVE HAD THE SAME TROUBLE AND SAYS THEY LUBRICATED THE PART AND IT G…
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POWER STEERING FAILURE, STEERING BECAME HARD AT 10 AND 2, REPLACED THE PS PUMP, PROBLEM STILL EXISTS BUT AT 9 AND 3 NOW, STEERING SO HARD WHILE TURNING THAT IT COULD CAUSE A WRECK. AFTER READING ONLINE THINKING NOW THAT IT IS IN THE STEERING SHAFT. MANY PEOPLE HAVE HAD THE SAME TROUBLE AND SAYS THEY LUBRICATED THE PART AND IT GOT BETTER. I JUST DON'T WANT TO WRECK WHILE DRIVING WITH MY 4 CHILDREN. WOULD TAKE IT TO FORD BUT AFRAID THEY WILL SAY THINGS ARE WRONG THAT ARE NOT...DON'T WANT IT TO TURN INTO A MONEY GIMMICK. EXTREMELY HARD TO TURN FROM DEAD STOP. STILL TRYING TO FIGURE THE PROBLEM OUT ONE PART AT A TIME....62,000 APPROX. *KB
NHTSA ODI #10413475
35,000 miles · Jun 9, 2011
Steering
STEERING SHAFT ASSEMBLY BINDING CAUSING SERIOUS SAFETY ISSUE. VEHICLE HAS 37,000 MILES CURRENTLY. I PAID FORD DEALER TO INSPECT THE VEHICLE AND THEY STATE THE STEERING SHAFT ASSEMBLY WAS "BINDING". IT WAS REPORTED THAT THE PART WAS ON A "NATIONAL BACKORDER". WHEN I CONTACTED FORD THEY WOULD NOT ASSIST WITH THE REPAIR, ONLY MAK…
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STEERING SHAFT ASSEMBLY BINDING CAUSING SERIOUS SAFETY ISSUE. VEHICLE HAS 37,000 MILES CURRENTLY. I PAID FORD DEALER TO INSPECT THE VEHICLE AND THEY STATE THE STEERING SHAFT ASSEMBLY WAS "BINDING". IT WAS REPORTED THAT THE PART WAS ON A "NATIONAL BACKORDER". WHEN I CONTACTED FORD THEY WOULD NOT ASSIST WITH THE REPAIR, ONLY MAKE A NOTE IN "MY FILE". SERIOUS SAFETY ISSUE AND THE NEED FOR A RECALL NEEDS TO BE INVESTIGATED. *TR
NHTSA ODI #10405792
70,000 miles · Jun 7, 2011
Steering
SOMETIME IN FEBRUARY 2011 I NOTICED THE STEERING IN MY 2006 FORD F-150 TO BE GETTING VERY TIGHT AND EXTREMELY HARD TO STEER. SOMETIMES IT WOULD GET BETTER OTHERS IT WAS WORSE. WHEN MAKING A TURN THE STEERING WHEEL WOULD NEVER RETURN ON ITS OWN. I TOOK THE TRUCK TO THE DEALER I PURCHASED VEHICLE FOR A NEW CONTROL MODULE AND EXPLA…
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SOMETIME IN FEBRUARY 2011 I NOTICED THE STEERING IN MY 2006 FORD F-150 TO BE GETTING VERY TIGHT AND EXTREMELY HARD TO STEER. SOMETIMES IT WOULD GET BETTER OTHERS IT WAS WORSE. WHEN MAKING A TURN THE STEERING WHEEL WOULD NEVER RETURN ON ITS OWN. I TOOK THE TRUCK TO THE DEALER I PURCHASED VEHICLE FOR A NEW CONTROL MODULE AND EXPLAINED MY STEERING PROBLEM THEY FLUSHED THE FLUID THE VEHICLE SEEMED BETTER FOR A WEEK AND GRADUALLY GOT WORSE. ON 05/31/2011 I AGAIN TOOK THE TRUCK TO THE DEALER. A COUPLE DAYS LATER THEY SAID IT WAS THE SOMETHING TO DO WITH STEERING SHAFT BINDING AND THE PART WOULD BE IN ON FRIDAY 06/04/2011. WHEN I SPOKE WITH THEM AGAIN THEY SAID THE PART WAS NOW ON BACKORDER AND THEY ALSO HAD 3 OTHER TRUCKS AT THE DEALER WITH THE SAME PROBLEM. COULD IT BE THAT THIS IS A WIDESPREAD PROBLEM AND THAT IS WHY THE PARTS ARE BACKORDERED OR WORSE FORD KNOWS THERE IS A PROBLEM AND IS TRYING TO FIGURE IT OUT WHILE I SIT HOME WITH NO VEHICLE. SERIOUS SAFETY ISSUE. *TR
NHTSA ODI #10405403
Official recalls
4Feb 23, 2011
FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.
Consequence & remedy
Consequence: THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.
Remedy: FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER TO HAVE A NEW CLOCKSPRING JUMPER WIRE INSTALLED THAT INCORPORATES A PROTECTIVE MESH COVER. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THIS SAFETY RECALL BEGAN ON SOME VEHICLES IN MARCH 2011. THE RECALL CAMPAIGN ON THE EXPANDED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT MAY 9, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
May 7, 2008
FORD IS RECALLING 605,684 MY 2005-2006 F-150 AND LINCOLN MARK LT VEHICLES EQUIPPED WITH 5.4L 3-VALVE ENGINES. THE BRAKE BOOSTER VACUUM SUPPLY HOSE ATTACHED TO THE INTAKE MANIFOLD FITTING MAY SWELL OVER TIME AND LOSE RETENTION FORCE. THIS CONDITION COULD ALLOW THE HOSE TO BECOME DETACHED FROM THE FITTING DURING AN INTAKE MANIFOLD BACKFIRE. SHOULD THE HOSE DETACH FROM THE INTAKE MANIFOLD, SEVERAL BRAKE APPLICATIONS WITH POWER ASSIST WILL BE AVAILABLE BEFORE THE VACUUM RESERVE IS DEPLETED.
Consequence & remedy
Consequence: ONCE THE BRAKE BOOSTER VACUUM RESERVE IS DEPLETED, THE DRIVER WILL HAVE FOUNDATION BRAKE FUNCTION, BUT WITH INCREASED BRAKE PEDAL EFFORT. REDUCED VEHICLE BRAKING COULD LEAD TO A CRASH.
Remedy: DEALERS WILL REPLACE A RUBBER HOSE ON THE BRAKE BOOSTER VACUUM SUPPLY TUBE ASSEMBLY. THE RECALL BEGAN ON JUNE 27, 2008. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
Feb 6, 2006
CERTAIN PICKUP TRUCKS FAIL TO COMPLY WITH EITHER THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD (FMVSS) NO. 105, 'HYDRAULIC AND ELECTRIC BRAKE SYSTEMS' OR FMVSS NO. 135, 'PASSENGER CAR BRAKE SYSTEMS.' THESE VEHICLES WERE BUILT WITH A SOFTWARE ERROR IN THE INSTRUMENT CLUSTER.
Consequence & remedy
Consequence: THIS ERROR COULD PREVENT THE ANTILOCK BRAKE SYSTEM (ABS) WARNING LIGHT FROM ILLUMINATING IF THE ABS MODULE EVER BECAME INOPERATIVE.
Remedy: DEALERS WILL RECALIBRATE THE INSTRUMENT CLUSTER IN THESE VEHICLES. THE RECALL BEGAN ON FEBRUARY 27, 2006. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
Nov 9, 2005
ON CERTAIN TRUCKS, PASSENGER CARS AND SPORT UTILITY VEHICLES, THE WINDSHIELD WIPER MOTOR MAY HAVE BEEN PRODUCED WITHOUT GREASE BEING APPLIED TO THE OUTPUT SHAFT GEAR.
Consequence & remedy
Consequence: AFTER A PERIOD OF CONTINUOUS USE ON THE HIGH SPEED SETTING, LACK OF GREASE ON THE OUTPUT SHAFT GEAR MAY CAUSE THE GEAR TO DISTORT OR FRACTURE DURING OPERATION RESULTING IN A LOSS OF WIPER FUNCTION. INOPERATIVE WIPERS UNDER INCLEMENT WEATHER CONDITIONS COULD CAUSE A CRASH DUE TO IMPAIRED VISIBILITY.
Remedy: DEALERS WILL INSPECT THE WIPER MOTOR FOR THE PRESENCE OF GREASE AND GREASE THE WIPER MOTOR GEARS IF NECESSARY. THE RECALL BEGAN ON NOVEMBER 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673 OR LINCOLN/MERCURY AT 1-800-521-4140.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2EA10001 · Inadvertent Airbag Deployment
Opened Jan 13, 2010 · Closed Apr 25, 2011
Status: closed (inferred from source dates) · Air Bags; Air Bags:frontal; Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:sensor/control MODULE-INACTIVE
ODI opened this investigation based on reports of inadvertent airbag deployment.Data provided by Ford indicated that the airbag clockspring jumper wire, which is situated inside the steering wheel assembly, was installed in a manner that would allow it to rub (abrade) against a sharp metal edge on the nearby horn plate.Because the horn plate is electrically grounded the abrasion of an airbag wire on the sharp edge could cause a short circuit condition.As a result the airbag light may illuminate and/or the airbag may inadvertently deploy.Inadvertent deployments are most likely to occur during the airbag system's self-diagnostic test that initiates when the ignition switch is turned on.Ford modified the vehicle design in late January 2006 adding a protective tape over the sharp metal edge of the horn plate.Ford made additional design changes on MY 2007 vehicles to the horn plate, the clockspring jumper, and the connector layouts to further address this issue.ODI identified 318 deployment incidents with 121 alleged injury reports from subject vehicles.All but one of the incident and injury reports occurred in vehicles built before the January 2006 modification.In addition, there was one incident and alleged injury reported in the MY 2006 Mark LT vehicles that share the same design. In letters dated February 21 and April 11, 2011, Ford announced a recall of all of the approximately 1.3 million MY 2004-2006 F-150 vehicles built prior to January 24, 2006, the date the initial vehicle modification was made.In addition, approximately 14,000 MY 2006 Mark LT vehicles built prior to January 24, 2006 will also be recalled.Vehicles built after that date, which contain the modification, are not within the recall scope.Accordingly the investigation is closed.
Additional source detail variants (4)
Air Bags
ODI opened this investigation based on reports of inadvertent airbag deployment.Data provided by Ford indicated that the airbag clockspring jumper wire, which is situated inside the steering wheel assembly, was installed in a manner that would allow it to rub (abrade) against a sharp metal edge on the nearby horn plate.Because the horn plate is electrically grounded the abrasion of an airbag wire on the sharp edge could cause a short circuit condition.As a result the airbag light may illuminate and/or the airbag may inadvertently deploy.Inadvertent deployments are most likely to occur during the airbag system's self-diagnostic test that initiates when the ignition switch is turned on.Ford modified the vehicle design in late January 2006 adding a protective tape over the sharp metal edge of the horn plate.Ford made additional design changes on MY 2007 vehicles to the horn plate, the clockspring jumper, and the connector layouts to further address this issue.ODI identified 318 deployment incidents with 121 alleged injury reports from subject vehicles.All but one of the incident and injury reports occurred in vehicles built before the January 2006 modification.In addition, there was one incident and alleged injury reported in the MY 2006 Mark LT vehicles that share the same design. In letters dated February 21 and April 11, 2011, Ford announced a recall of all of the approximately 1.3 million MY 2004-2006 F-150 vehicles built prior to January 24, 2006, the date the initial vehicle modification was made.In addition, approximately 14,000 MY 2006 Mark LT vehicles built prior to January 24, 2006 will also be recalled.Vehicles built after that date, which contain the modification, are not within the recall scope.Accordingly the investigation is closed.
Air Bags:frontal:driver Side:inflator Module
ODI opened this investigation based on reports of inadvertent airbag deployment.Data provided by Ford indicated that the airbag clockspring jumper wire, which is situated inside the steering wheel assembly, was installed in a manner that would allow it to rub (abrade) against a sharp metal edge on the nearby horn plate.Because the horn plate is electrically grounded the abrasion of an airbag wire on the sharp edge could cause a short circuit condition.As a result the airbag light may illuminate and/or the airbag may inadvertently deploy.Inadvertent deployments are most likely to occur during the airbag system's self-diagnostic test that initiates when the ignition switch is turned on.Ford modified the vehicle design in late January 2006 adding a protective tape over the sharp metal edge of the horn plate.Ford made additional design changes on MY 2007 vehicles to the horn plate, the clockspring jumper, and the connector layouts to further address this issue.ODI identified 318 deployment incidents with 121 alleged injury reports from subject vehicles.All but one of the incident and injury reports occurred in vehicles built before the January 2006 modification.In addition, there was one incident and alleged injury reported in the MY 2006 Mark LT vehicles that share the same design. In letters dated February 21 and April 11, 2011, Ford announced a recall of all of the approximately 1.3 million MY 2004-2006 F-150 vehicles built prior to January 24, 2006, the date the initial vehicle modification was made.In addition, approximately 14,000 MY 2006 Mark LT vehicles built prior to January 24, 2006 will also be recalled.Vehicles built after that date, which contain the modification, are not within the recall scope.Accordingly the investigation is closed.
Air Bags:frontal
ODI opened this investigation based on reports of inadvertent airbag deployment.Data provided by Ford indicated that the airbag clockspring jumper wire, which is situated inside the steering wheel assembly, was installed in a manner that would allow it to rub (abrade) against a sharp metal edge on the nearby horn plate.Because the horn plate is electrically grounded the abrasion of an airbag wire on the sharp edge could cause a short circuit condition.As a result the airbag light may illuminate and/or the airbag may inadvertently deploy.Inadvertent deployments are most likely to occur during the airbag system's self-diagnostic test that initiates when the ignition switch is turned on.Ford modified the vehicle design in late January 2006 adding a protective tape over the sharp metal edge of the horn plate.Ford made additional design changes on MY 2007 vehicles to the horn plate, the clockspring jumper, and the connector layouts to further address this issue.ODI identified 318 deployment incidents with 121 alleged injury reports from subject vehicles.All but one of the incident and injury reports occurred in vehicles built before the January 2006 modification.In addition, there was one incident and alleged injury reported in the MY 2006 Mark LT vehicles that share the same design. In letters dated February 21 and April 11, 2011, Ford announced a recall of all of the approximately 1.3 million MY 2004-2006 F-150 vehicles built prior to January 24, 2006, the date the initial vehicle modification was made.In addition, approximately 14,000 MY 2006 Mark LT vehicles built prior to January 24, 2006 will also be recalled.Vehicles built after that date, which contain the modification, are not within the recall scope.Accordingly the investigation is closed.
Air Bags:frontal:sensor/control MODULE-INACTIVE
ODI opened this investigation based on reports of inadvertent airbag deployment.Data provided by Ford indicated that the airbag clockspring jumper wire, which is situated inside the steering wheel assembly, was installed in a manner that would allow it to rub (abrade) against a sharp metal edge on the nearby horn plate.Because the horn plate is electrically grounded the abrasion of an airbag wire on the sharp edge could cause a short circuit condition.As a result the airbag light may illuminate and/or the airbag may inadvertently deploy.Inadvertent deployments are most likely to occur during the airbag system's self-diagnostic test that initiates when the ignition switch is turned on.Ford modified the vehicle design in late January 2006 adding a protective tape over the sharp metal edge of the horn plate.Ford made additional design changes on MY 2007 vehicles to the horn plate, the clockspring jumper, and the connector layouts to further address this issue.ODI identified 318 deployment incidents with 121 alleged injury reports from subject vehicles.All but one of the incident and injury reports occurred in vehicles built before the January 2006 modification.In addition, there was one incident and alleged injury reported in the MY 2006 Mark LT vehicles that share the same design. In letters dated February 21 and April 11, 2011, Ford announced a recall of all of the approximately 1.3 million MY 2004-2006 F-150 vehicles built prior to January 24, 2006, the date the initial vehicle modification was made.In addition, approximately 14,000 MY 2006 Mark LT vehicles built prior to January 24, 2006 will also be recalled.Vehicles built after that date, which contain the modification, are not within the recall scope.Accordingly the investigation is closed.
PE08001 · Loss Of Brake POWER-ASSIST
Opened Jan 8, 2008 · Closed May 9, 2008
Status: closed (inferred from source dates) · Service Brakes, Hydraulic:power Assist; Service Brakes, Hydraulic:power Assist:vacuum; Service Brakes, Hydraulic:power Assist:vacuum:hoses, Lines/piping, And Fittings
BY LETTER DATED MAY 5, 2008, FORD MOTOR COMPANY (FORD) NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NUMBER 08V-208) TO ADDRESS A MANUFACTURING DEFECT IN APPROXIMATELY 605,684 MODEL YEAR (MY) 2005 AND 2006 FORD F-150 AND LINCOLN MARK LT VEHICLES ORIGINALLY EQUIPPED WITH THE 5.4L DISPLACEMENT, 3-VALVE PER CYLINDER, V-8 ENGINE.THE RECALLED VEHICLES WERE BUILT FROM JULY 18, 2004 THROUGH MAY 31, 2006 AT THE DEARBORN TRUCK PLANT; FROM MAY 4, 2004 THROUGH MAY 31, 2006 AT THE KANSAS CITY ASSEMBLY PLANT; AND FROM APRIL 19, 2004 THROUGH MAY 31, 2006 AT THE NORFOLK TRUCK PLANT.THE VEHICLES WERE MANUFACTURED WITH THE SAME DEFECTIVE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY UNIQUE TO THE 5.4L V-8 ENGINE.FORD F-150 VEHICLES EQUIPPED WITH OPTIONALLY AVAILABLE 4.2L V6 AND 4.6L V-8 ENGINES ARE NOT INCLUDED IN THIS RECALL ACTION BECAUSE THEY UTILIZE A DIFFERENT, ONE-PIECE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY THAT DOES NOT EXHIBIT AN APPARENT DEFECT TREND. THE RECALLED VEHICLES UTILIZE A TWO-PIECE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY COMPRISED OF A STANDPIPE ASSEMBLY AND VACUUM HOSE.THE STANDPIPE ASSEMBLY ATTACHES TO A FITTING ON THE ENGINE AIR INTAKE MANIFOLD UTILIZING A FLEXIBLE RUBBER HOSE AND PLASTIC ELBOW.THE VACUUM HOSE ATTACHES TO THE OPPOSITE END OF THE STANDPIPE ASSEMBLY AND CONNECTS TO A CHECK VALVE FITTING AT THE BRAKE BOOSTER ASSEMBLY.ACCORDING TO FORD, THE PORTION OF THE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY ATTACHED TO THE INTAKE MANIFOLD MAY SWELL OVER TIME AND LOSE RETENTION FORCE, WHICH MAY ALLOW THE HOSE TO BECOME DETACHED FROM THE INTAKE MANIFOLD.SHOULD THE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY BE DISRUPTED, APPLICATION OF THE BRAKE PEDAL MAY DEPLETE THE VACUUM RESERVE AND CONSEQUENTLY RESULT IN LOSS OF BRAKE POWER-ASSIST. TO CORRECT THE SAFETY DEFECT, FORD WILL INSTALL AN IMPROVED DESIGN BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY THAT UTILIZES A HOSE CLAMP AT THE INTAKE MANIFOLD ATTACHMENT. THIS REMEDY WILL BE PROVIDED FREE OF CHARGE FOR ALL RECALLED VEHICLES.LATER PRODUCTION FORD F-150 AND LINCOLN MARK LT VEHICLES BUILT AFTER MAY 2006 WERE MANUFACTURED WITH A HOSE CLAMP AT THE BRAKE BOOSTER VACUUM SUPPLY HOSE/INTAKE MANIFOLD ATTACHMENT AND ARE NOT AFFECTED. TO DATE, THE OFFICE OF DEFECTS INVESTIGATION (ODI) IS AWARE OF 324 NON-DUPLICATIVE COMPLAINTS AND 14 NON-INJURY CRASHES RELATED TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF 4,465 SUBJECT VEHICLES THAT EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPAIR OR REPLACE THE SUBJECT BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY. THE ACTION TAKEN BY FORD IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.
Additional source detail variants (3)
Service Brakes, Hydraulic:power Assist
BY LETTER DATED MAY 5, 2008, FORD MOTOR COMPANY (FORD) NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NUMBER 08V-208) TO ADDRESS A MANUFACTURING DEFECT IN APPROXIMATELY 605,684 MODEL YEAR (MY) 2005 AND 2006 FORD F-150 AND LINCOLN MARK LT VEHICLES ORIGINALLY EQUIPPED WITH THE 5.4L DISPLACEMENT, 3-VALVE PER CYLINDER, V-8 ENGINE.THE RECALLED VEHICLES WERE BUILT FROM JULY 18, 2004 THROUGH MAY 31, 2006 AT THE DEARBORN TRUCK PLANT; FROM MAY 4, 2004 THROUGH MAY 31, 2006 AT THE KANSAS CITY ASSEMBLY PLANT; AND FROM APRIL 19, 2004 THROUGH MAY 31, 2006 AT THE NORFOLK TRUCK PLANT.THE VEHICLES WERE MANUFACTURED WITH THE SAME DEFECTIVE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY UNIQUE TO THE 5.4L V-8 ENGINE.FORD F-150 VEHICLES EQUIPPED WITH OPTIONALLY AVAILABLE 4.2L V6 AND 4.6L V-8 ENGINES ARE NOT INCLUDED IN THIS RECALL ACTION BECAUSE THEY UTILIZE A DIFFERENT, ONE-PIECE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY THAT DOES NOT EXHIBIT AN APPARENT DEFECT TREND. THE RECALLED VEHICLES UTILIZE A TWO-PIECE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY COMPRISED OF A STANDPIPE ASSEMBLY AND VACUUM HOSE.THE STANDPIPE ASSEMBLY ATTACHES TO A FITTING ON THE ENGINE AIR INTAKE MANIFOLD UTILIZING A FLEXIBLE RUBBER HOSE AND PLASTIC ELBOW.THE VACUUM HOSE ATTACHES TO THE OPPOSITE END OF THE STANDPIPE ASSEMBLY AND CONNECTS TO A CHECK VALVE FITTING AT THE BRAKE BOOSTER ASSEMBLY.ACCORDING TO FORD, THE PORTION OF THE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY ATTACHED TO THE INTAKE MANIFOLD MAY SWELL OVER TIME AND LOSE RETENTION FORCE, WHICH MAY ALLOW THE HOSE TO BECOME DETACHED FROM THE INTAKE MANIFOLD.SHOULD THE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY BE DISRUPTED, APPLICATION OF THE BRAKE PEDAL MAY DEPLETE THE VACUUM RESERVE AND CONSEQUENTLY RESULT IN LOSS OF BRAKE POWER-ASSIST. TO CORRECT THE SAFETY DEFECT, FORD WILL INSTALL AN IMPROVED DESIGN BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY THAT UTILIZES A HOSE CLAMP AT THE INTAKE MANIFOLD ATTACHMENT. THIS REMEDY WILL BE PROVIDED FREE OF CHARGE FOR ALL RECALLED VEHICLES.LATER PRODUCTION FORD F-150 AND LINCOLN MARK LT VEHICLES BUILT AFTER MAY 2006 WERE MANUFACTURED WITH A HOSE CLAMP AT THE BRAKE BOOSTER VACUUM SUPPLY HOSE/INTAKE MANIFOLD ATTACHMENT AND ARE NOT AFFECTED. TO DATE, THE OFFICE OF DEFECTS INVESTIGATION (ODI) IS AWARE OF 324 NON-DUPLICATIVE COMPLAINTS AND 14 NON-INJURY CRASHES RELATED TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF 4,465 SUBJECT VEHICLES THAT EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPAIR OR REPLACE THE SUBJECT BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY. THE ACTION TAKEN BY FORD IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.
Service Brakes, Hydraulic:power Assist:vacuum
BY LETTER DATED MAY 5, 2008, FORD MOTOR COMPANY (FORD) NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NUMBER 08V-208) TO ADDRESS A MANUFACTURING DEFECT IN APPROXIMATELY 605,684 MODEL YEAR (MY) 2005 AND 2006 FORD F-150 AND LINCOLN MARK LT VEHICLES ORIGINALLY EQUIPPED WITH THE 5.4L DISPLACEMENT, 3-VALVE PER CYLINDER, V-8 ENGINE.THE RECALLED VEHICLES WERE BUILT FROM JULY 18, 2004 THROUGH MAY 31, 2006 AT THE DEARBORN TRUCK PLANT; FROM MAY 4, 2004 THROUGH MAY 31, 2006 AT THE KANSAS CITY ASSEMBLY PLANT; AND FROM APRIL 19, 2004 THROUGH MAY 31, 2006 AT THE NORFOLK TRUCK PLANT.THE VEHICLES WERE MANUFACTURED WITH THE SAME DEFECTIVE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY UNIQUE TO THE 5.4L V-8 ENGINE.FORD F-150 VEHICLES EQUIPPED WITH OPTIONALLY AVAILABLE 4.2L V6 AND 4.6L V-8 ENGINES ARE NOT INCLUDED IN THIS RECALL ACTION BECAUSE THEY UTILIZE A DIFFERENT, ONE-PIECE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY THAT DOES NOT EXHIBIT AN APPARENT DEFECT TREND. THE RECALLED VEHICLES UTILIZE A TWO-PIECE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY COMPRISED OF A STANDPIPE ASSEMBLY AND VACUUM HOSE.THE STANDPIPE ASSEMBLY ATTACHES TO A FITTING ON THE ENGINE AIR INTAKE MANIFOLD UTILIZING A FLEXIBLE RUBBER HOSE AND PLASTIC ELBOW.THE VACUUM HOSE ATTACHES TO THE OPPOSITE END OF THE STANDPIPE ASSEMBLY AND CONNECTS TO A CHECK VALVE FITTING AT THE BRAKE BOOSTER ASSEMBLY.ACCORDING TO FORD, THE PORTION OF THE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY ATTACHED TO THE INTAKE MANIFOLD MAY SWELL OVER TIME AND LOSE RETENTION FORCE, WHICH MAY ALLOW THE HOSE TO BECOME DETACHED FROM THE INTAKE MANIFOLD.SHOULD THE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY BE DISRUPTED, APPLICATION OF THE BRAKE PEDAL MAY DEPLETE THE VACUUM RESERVE AND CONSEQUENTLY RESULT IN LOSS OF BRAKE POWER-ASSIST. TO CORRECT THE SAFETY DEFECT, FORD WILL INSTALL AN IMPROVED DESIGN BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY THAT UTILIZES A HOSE CLAMP AT THE INTAKE MANIFOLD ATTACHMENT. THIS REMEDY WILL BE PROVIDED FREE OF CHARGE FOR ALL RECALLED VEHICLES.LATER PRODUCTION FORD F-150 AND LINCOLN MARK LT VEHICLES BUILT AFTER MAY 2006 WERE MANUFACTURED WITH A HOSE CLAMP AT THE BRAKE BOOSTER VACUUM SUPPLY HOSE/INTAKE MANIFOLD ATTACHMENT AND ARE NOT AFFECTED. TO DATE, THE OFFICE OF DEFECTS INVESTIGATION (ODI) IS AWARE OF 324 NON-DUPLICATIVE COMPLAINTS AND 14 NON-INJURY CRASHES RELATED TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF 4,465 SUBJECT VEHICLES THAT EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPAIR OR REPLACE THE SUBJECT BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY. THE ACTION TAKEN BY FORD IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.
Service Brakes, Hydraulic:power Assist:vacuum:hoses, Lines/piping, And Fittings
BY LETTER DATED MAY 5, 2008, FORD MOTOR COMPANY (FORD) NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NUMBER 08V-208) TO ADDRESS A MANUFACTURING DEFECT IN APPROXIMATELY 605,684 MODEL YEAR (MY) 2005 AND 2006 FORD F-150 AND LINCOLN MARK LT VEHICLES ORIGINALLY EQUIPPED WITH THE 5.4L DISPLACEMENT, 3-VALVE PER CYLINDER, V-8 ENGINE.THE RECALLED VEHICLES WERE BUILT FROM JULY 18, 2004 THROUGH MAY 31, 2006 AT THE DEARBORN TRUCK PLANT; FROM MAY 4, 2004 THROUGH MAY 31, 2006 AT THE KANSAS CITY ASSEMBLY PLANT; AND FROM APRIL 19, 2004 THROUGH MAY 31, 2006 AT THE NORFOLK TRUCK PLANT.THE VEHICLES WERE MANUFACTURED WITH THE SAME DEFECTIVE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY UNIQUE TO THE 5.4L V-8 ENGINE.FORD F-150 VEHICLES EQUIPPED WITH OPTIONALLY AVAILABLE 4.2L V6 AND 4.6L V-8 ENGINES ARE NOT INCLUDED IN THIS RECALL ACTION BECAUSE THEY UTILIZE A DIFFERENT, ONE-PIECE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY THAT DOES NOT EXHIBIT AN APPARENT DEFECT TREND. THE RECALLED VEHICLES UTILIZE A TWO-PIECE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY COMPRISED OF A STANDPIPE ASSEMBLY AND VACUUM HOSE.THE STANDPIPE ASSEMBLY ATTACHES TO A FITTING ON THE ENGINE AIR INTAKE MANIFOLD UTILIZING A FLEXIBLE RUBBER HOSE AND PLASTIC ELBOW.THE VACUUM HOSE ATTACHES TO THE OPPOSITE END OF THE STANDPIPE ASSEMBLY AND CONNECTS TO A CHECK VALVE FITTING AT THE BRAKE BOOSTER ASSEMBLY.ACCORDING TO FORD, THE PORTION OF THE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY ATTACHED TO THE INTAKE MANIFOLD MAY SWELL OVER TIME AND LOSE RETENTION FORCE, WHICH MAY ALLOW THE HOSE TO BECOME DETACHED FROM THE INTAKE MANIFOLD.SHOULD THE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY BE DISRUPTED, APPLICATION OF THE BRAKE PEDAL MAY DEPLETE THE VACUUM RESERVE AND CONSEQUENTLY RESULT IN LOSS OF BRAKE POWER-ASSIST. TO CORRECT THE SAFETY DEFECT, FORD WILL INSTALL AN IMPROVED DESIGN BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY THAT UTILIZES A HOSE CLAMP AT THE INTAKE MANIFOLD ATTACHMENT. THIS REMEDY WILL BE PROVIDED FREE OF CHARGE FOR ALL RECALLED VEHICLES.LATER PRODUCTION FORD F-150 AND LINCOLN MARK LT VEHICLES BUILT AFTER MAY 2006 WERE MANUFACTURED WITH A HOSE CLAMP AT THE BRAKE BOOSTER VACUUM SUPPLY HOSE/INTAKE MANIFOLD ATTACHMENT AND ARE NOT AFFECTED. TO DATE, THE OFFICE OF DEFECTS INVESTIGATION (ODI) IS AWARE OF 324 NON-DUPLICATIVE COMPLAINTS AND 14 NON-INJURY CRASHES RELATED TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF 4,465 SUBJECT VEHICLES THAT EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPAIR OR REPLACE THE SUBJECT BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY. THE ACTION TAKEN BY FORD IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.
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