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1991 Ford F-150

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 1991 Ford F-150 do not stand out strongly from the model-year median of 676.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 39 of 304 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel System, Gasoline. Review the 149 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 50 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

12 crash reports41 fire reports7 injury reports

Fuel System, Gasoline complaints

149 reports
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163,152 miles · Jan 21, 2003
Fuel System, Gasoline

THE DEALERSHIP SIOUX FALLS FORD HAS REFUSED TO HONOR A RECALL FOR THE FUEL LEAKAGE. RECALL#93V125000 PH THE CONSUMER WAS SENT A RECALL. THE DEALER STATED THAT THEY HAD FIXED THE PROBLEM/RECALL. THE VEHICLE WOULD NEVER RUN ON THE REAR TANK AND GASOLINE WAS POURING OUT OF THE CAP FILLER TUBE OF THE FRONT TANK. THE DEALER REP…

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THE DEALERSHIP SIOUX FALLS FORD HAS REFUSED TO HONOR A RECALL FOR THE FUEL LEAKAGE. RECALL#93V125000 PH THE CONSUMER WAS SENT A RECALL. THE DEALER STATED THAT THEY HAD FIXED THE PROBLEM/RECALL. THE VEHICLE WOULD NEVER RUN ON THE REAR TANK AND GASOLINE WAS POURING OUT OF THE CAP FILLER TUBE OF THE FRONT TANK. THE DEALER REPLACED THE FRONT TANK FUEL PUMP. THE VALVES IN BOTH FUEL PUMPS WERE BAD. THE DEALER REPLACED THE REAR FUEL PUMP AND THE FRONT FUEL PUMP ASSEMBLY. SCC

NHTSA ODI #10004231

Mileage unknown · Jan 6, 2003
Fuel System, Gasoline

CONSUMER STATES VEHICLE HAS GAS LEAKS IN BOTH TANKS PH

NHTSA ODI #10002154

Mileage unknown · Jul 31, 2002
Fuel System, Gasoline

FUEL CHECK VALVE IS CAUSING VEHICLE TO LEAK GAS. ALSO, AFTER FIRST TANK IS SWITCHED OFF TO SECOND TANK GAUGE MALFUNCITIONS. THERE IS ALWAYS A GAS DRIP OR PUDDLE BENEATH THE VEHICLE. DEALER WAS INFORMED. PLEASE PROVIDE MORE INFORMATION.*AK

NHTSA ODI #8015270

Mileage unknown · Jun 3, 2002
Fuel System, Gasoline

RECALL 93V125000, FUEL TANK ASSEMBLY WAS SERVICED BY FORD DEALERSHIP, HOWEVER PROBLEM HAS NOT BEEN CORRECTED, IN FACT PROBLEM HAS GOTTEN WORSE. DEALER STATED THAT WAS ALL THEY COULD DO FOR THIS VEHICLE. *AK *YH

NHTSA ODI #8010944

Mileage unknown · Feb 20, 2002
Fuel System, Gasoline

CONSUMER STATES VEHICLE STALLED TWICE AND IS ALSO HAVING DIFFICULTY WITH DEALER PERFORMING CORRECTIVE WORK COVERED UNDER SAFETY RECALL 93S68 RELATING TO THE FUEL TANK. THE DEALER WOULD NOT PERFORM THE WORK ON THE GROUNDS THAT THE MANUFACTURER WOULD NOT PAY FOR THE WORK. CONSUMER AND NHTSA HAVE NOTIFIED MANUFACTURER. *TT …

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CONSUMER STATES VEHICLE STALLED TWICE AND IS ALSO HAVING DIFFICULTY WITH DEALER PERFORMING CORRECTIVE WORK COVERED UNDER SAFETY RECALL 93S68 RELATING TO THE FUEL TANK. THE DEALER WOULD NOT PERFORM THE WORK ON THE GROUNDS THAT THE MANUFACTURER WOULD NOT PAY FOR THE WORK. CONSUMER AND NHTSA HAVE NOTIFIED MANUFACTURER. *TT

NHTSA ODI #564409

Mileage unknown · Sep 26, 2001
Fuel System, Gasoline

FUEL LINE BETWEEN TANK AND ENGINE RUPTURED. DEALER (JERRY DUNCAN FORD, HARRIMAN TN) PERFORMING REPAIR SAID PLASTIC LINE MELTED. FUEL POURED DOWN ON EXHAUST SYSTEM CREATING FIRE HAZZARD. SUDDEN LOSS OF FUEL TO ENGINE CAUSED IMMEDIATE LOSS OF POWER.*AK

NHTSA ODI #752601

Mileage unknown · Aug 10, 2001
Fuel System, Gasoline

NHTSA RECALL 001I008000/ MANUFACTURER'S RECALL 93S68 CONCERNING FUEL CROSS FLOW.DEALERSHIP WILL NOT REPAIR VEHICLE THE WAY RECALL INDICATED. PLEASE PROVIDE FURTHER DETAILS.*AK

NHTSA ODI #894068

Mileage unknown · Jun 5, 2001
Fuel System, Gasoline

A PORTION OF UNUSED FUEL IN ONE TANK IS BEING RETURNED TO SECOND TANK, CAUSING FUEL SPILLAGE. A RECALL HAS BEEN ISSUED ON VEHICLE'S MAKE AND MODEL . HOWEVER, THIS VEHICLE IS NOT INCLUDED DUE TO VIN. *AK

NHTSA ODI #889795

Mileage unknown · May 29, 2001
Fuel System, Gasoline

NO SUMMARY LISTED FOR ABOVE VEHICLE. *AK

NHTSA ODI #746083

Mileage unknown · May 14, 2001
Fuel System, Gasoline

VEHICLE NOT INCLUDED IN RECALL 93V125000. A MALFUNCTIONING CHECK VALVE ALLOWS A PORTION OF UNUSED FUEL TO RETURN TO FRONT TANK, CAUSING FUEL LEAKAGE. PLEASE GIVE ANY FURTHER DETAILS. *AK

NHTSA ODI #888112

Official recalls

3

96V071000 · Electrical System:ignition

Apr 25, 1996

THE IGNITION SWITCH COULD EXPERIENCE AN INTERNAL SHORT CIRCUIT.

Consequence & remedy

Consequence: THIS CONDITION COULD CAUSE OVERHEATING, SMOKE, AND POSSIBLY FIRE IN THE STEERING COLUMN AREA OF THE VEHICLE.

Remedy: DEALERS WILL REPLACE THE IGNITION SWITCH.

93V125000 · Fuel System, Gasoline:storage:tank Assembly

Aug 2, 1993

A MALFUNCTIONING CHECK VALVE WITHIN THE FUEL PUMP ASSEMBLY CAUSES A PORTION OF THE UNUSED FUEL FROM ONE TANK TO BE RETURNED TO THE SECOND TANK. WHEN THIS OCCURS, THE CAPACITY OF THE SECOND TANK CAN BE EXCEEDED, CAUSING FUEL SPILLAGE.

Consequence & remedy

Consequence: SPILLED FUEL CAN RESULT IN A FIRE WHEN EXPOSED TO ASOURCE OF IGNITION.

Remedy: REPLACEMENT OF THE FUEL PRESSURE REGULATOR AND INSTALLATION OF REDUNDANT CHECK VALVES.

93V066000 · Steering: Steering Wheel/handle Bar

Apr 27, 1993

KEYS ATTACHED TO THE KEY RING OF AN IGNITION KEY WHILE IT IS IN THE VEHICLE IGNITION CAN BECOME LODGED IN THE STEERING LOCK RECEIVER AS THE STEERING WHEEL IS BEING TURNED.

Consequence & remedy

Consequence: THE LODGED KEYS CAN CAUSE LOSS OF STEERING CONTROL, WHICHCAN RESULT IN AN ACCIDENT WHEN THE VEHICLE IS BEING USED ON THE HIGHWAY.

Remedy: A SHIELD WILL BE POSITIONED BETWEEN THE STEERING WHEEL AND THE IGNITION SWITCH AND HELD IN PLACE BY THE STEERING LOCK BAND.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

12

EA99032 · Dual Fuel Tank Crossflow/leakage

Opened Nov 4, 1999 · Closed Dec 6, 2001

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

ON JULY 14, 1993 FORD FILED A DEFECT INFORMATION REPORT CONCERNING FUEL TANK CROSS FLOW LEAKAGE ON F-SERIES LIGHT TRUCKS AND CAB CHASSIS BUILT FROM JULY 22, 1989 THROUGH DECEMBER 17, 1992.THE REMEDY WAS TO REPLACE THE FUEL PRESSURE REGULATOR AND INSTALL A CHECK VALVE BETWEEN EACH FUEL SUPPLY LINE AND FUEL TANK (2) TO REPAIR THE SUPPLY SIDE FUEL CROSS FLOW PROBLEM (RECALL 93V-125).ODI OPENED RQ98-008 ON MAY 29, 1998 BECAUSE OF THE LARGE NUMBER OF ALLEGED REMEDY FAILURES AND REPORTS OF FUEL CROSS FLOW ON VEHICLES OUTSIDE OF THE RECALL POPULATION.BASED ONTHE INFORMATION RECEIVED FROM FORD ON AUGUST 11, SEPTEMBER 30, AND DECEMBER 15, 1998, AND THE INCREASING TREND OF REMEDY FAILURES AND OUT OF SCOPE CROSSFLOW REPORTS, ODI OPENED EA99-032 ON NOVEMBER 4, 1999.THE ATTACHED ENGINEERING ANALYSIS CLOSING REPORT FULLY DESCRIBES THE RESULTS OF THIS INVESTIGATION AND REASON FOR CLOSING.THE SUBJECT VEHICLES CAN EXPERIENCE FUEL TRANSFER FROM ONE TANK TO THE OTHER DUE TO MALFUNCTIONS IN THE FUEL SYSTEM.WHEN FUEL IS PUMPED OR RETURNED TO THE NON-OPERATING TANK (CROSS FLOW), THE CAPACITY OF THE NON-OPERATING TANK CAN BE EXCEEDED, CAUSING FUEL TO OVERFLOW PAST THE FILLER CAP, CREATING A FIRE POTENTIAL.

Additional source detail variants (2)

Vehicle Speed Control:linkages

ON JULY 14, 1993 FORD FILED A DEFECT INFORMATION REPORT CONCERNING FUEL TANK CROSS FLOW LEAKAGE ON F-SERIES LIGHT TRUCKS AND CAB CHASSIS BUILT FROM JULY 22, 1989 THROUGH DECEMBER 17, 1992.THE REMEDY WAS TO REPLACE THE FUEL PRESSURE REGULATOR AND INSTALL A CHECK VALVE BETWEEN EACH FUEL SUPPLY LINE AND FUEL TANK (2) TO REPAIR THE SUPPLY SIDE FUEL CROSS FLOW PROBLEM (RECALL 93V-125).ODI OPENED RQ98-008 ON MAY 29, 1998 BECAUSE OF THE LARGE NUMBER OF ALLEGED REMEDY FAILURES AND REPORTS OF FUEL CROSS FLOW ON VEHICLES OUTSIDE OF THE RECALL POPULATION.BASED ONTHE INFORMATION RECEIVED FROM FORD ON AUGUST 11, SEPTEMBER 30, AND DECEMBER 15, 1998, AND THE INCREASING TREND OF REMEDY FAILURES AND OUT OF SCOPE CROSSFLOW REPORTS, ODI OPENED EA99-032 ON NOVEMBER 4, 1999.THE ATTACHED ENGINEERING ANALYSIS CLOSING REPORT FULLY DESCRIBES THE RESULTS OF THIS INVESTIGATION AND REASON FOR CLOSING.THE SUBJECT VEHICLES CAN EXPERIENCE FUEL TRANSFER FROM ONE TANK TO THE OTHER DUE TO MALFUNCTIONS IN THE FUEL SYSTEM.WHEN FUEL IS PUMPED OR RETURNED TO THE NON-OPERATING TANK (CROSS FLOW), THE CAPACITY OF THE NON-OPERATING TANK CAN BE EXCEEDED, CAUSING FUEL TO OVERFLOW PAST THE FILLER CAP, CREATING A FIRE POTENTIAL.

Vehicle Speed Control:linkages

ON JULY 14, 1993 FORD FILED A DEFECT INFORMATION REPORT CONCERNING FUEL TANK CROSS FLOW LEAKAGE ON F-SERIES LIGHT TRUCKS AND CAB CHASSIS BUILT FROM JULY 22, 1989 THROUGH DECEMBER 17, 1992.THE REMEDY WAS TO REPLACE THE FUEL PRESSURE REGULATOR AND INSTALL A CHECK VALVE BETWEEN EACH FUEL SUPPLY LINE AND FUEL TANK (2) TO REPAIR THE SUPPLY SIDE FUEL CROSS FLOW PROBLEM (RECALL 93V-125).ODI OPENED RQ98-008 ON MAY 29, 1998 BECAUSE OF THE LARGE NUMBER OF ALLEGED REMEDY FAILURES AND REPORTS OF FUEL CROSS FLOW ON VEHICLES OUTSIDE OF THE RECALL POPULATION.BASED ONTHE INFORMATION RECEIVED FROM FORD ON AUGUST 11, SEPTEMBER 30, AND DECEMBER 15, 1998, AND THE INCREASING TREND OF REMEDY FAILURES AND OUT OF SCOPE CROSSFLOW REPORTS, ODI OPENED EA99-032 ON NOVEMBER 4, 1999.THE ATTACHED ENGINEERING ANALYSIS CLOSING REPORT FULLY DESCRIBES THE RESULTS OF THIS INVESTIGATION AND REASON FOR CLOSING.THE SUBJECT VEHICLES CAN EXPERIENCE FUEL TRANSFER FROM ONE TANK TO THE OTHER DUE TO MALFUNCTIONS IN THE FUEL SYSTEM.WHEN FUEL IS PUMPED OR RETURNED TO THE NON-OPERATING TANK (CROSS FLOW), THE CAPACITY OF THE NON-OPERATING TANK CAN BE EXCEEDED, CAUSING FUEL TO OVERFLOW PAST THE FILLER CAP, CREATING A FIRE POTENTIAL.

RQ98008 · Ford F-SERIES Dual Fuel Tank Leakage

Opened May 29, 1998 · Closed Nov 4, 1999

Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly

THESE VEHICLES CAN EXPERIENCE FUEL TRANSFER FROM ONE TANK TO THE OTHER DUE TO A MALFUNCTIONING FUEL PUMP.FROM THE INFORMATION GATHERED TO DATE, IT APPEARS THAT THERE CAN BE MULTIPLE CAUSES AND/OR A COMBINATION OF CAUSES FOR FUEL CROSS FLOW AND THAT THE RECALL REMEDY MAY BE INADEQUATE.FURTHER INVESTIGATION IS NEEDED.THIS INVESTIGATION IS UPGRADED TO EA99-032.CLICK ON DOCUMENT SEARCH BUTTON FOR ADDITIONAL INFORMATION.

EA93022 · Idle Air Spd Ctrl Vlv Malf

Opened Jul 30, 1993 · Closed Aug 31, 1994

Status: closed (inferred from source dates) · Engine And Engine Cooling

There is no summary currently available

PE93010 · Idle Air Spd Ctrl Vlv Malf

Opened Mar 2, 1993 · Closed Jul 30, 1993

Status: closed (inferred from source dates) · Engine And Engine Cooling

There is no summary currently available

EA93001 · Fuel Expulsion

Opened Jan 7, 1993 · Closed Aug 20, 1993

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available

PE92077 · Fuel Expulsion

Opened Sep 9, 1992 · Closed Jan 7, 1993

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available

EA92029 · Front Seat Back Failure

Opened Aug 27, 1992 · Closed Oct 29, 1993

Status: closed (inferred from source dates) · Seats

There is no summary currently available

PE92042 · Fnt Reclning Seat Bck Fail

Opened Apr 17, 1992 · Closed Aug 27, 1992

Status: closed (inferred from source dates) · Seats:front Assembly:recliner

There is no summary currently available

EA91044 · Loss Of Brake Effectivenes

Opened Oct 30, 1991 · Closed Oct 30, 1992

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

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EA91031 · Fuel Expulsion

Opened Jun 26, 1991 · Closed Nov 1, 1991

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available

PE91077 · Loss Of Brake Effectivenes

Opened May 23, 1991 · Closed Oct 31, 1991

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

There is no summary currently available

PE91064 · Transmission Fluid Fires

Opened Apr 9, 1991 · Closed Jul 5, 1991

Status: closed (inferred from source dates) · Power Train

There is no summary currently available