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1991 Ford F-150

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 1991 Ford F-150 do not stand out strongly from the model-year median of 676.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 39 of 304 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel System, Gasoline. Review the 149 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 50 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

12 crash reports41 fire reports7 injury reports

Fuel System, Gasoline complaints

149 reports
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152,299 miles · Jul 8, 2005
Fuel System, Gasoline

1991 FORD F150 DEVELOPED PROBLEMS WITH THE FUEL TANK LEAKING.*MR FUEL IN THE TANK WAS LEAKING INTO THE FRONT TANK CAUSING THE FRONT TANK TO OVERFLOW. THE MANUFACTURER INDICATED THERE WAS A RECALL ON THIS PART BUT THE CONSUMER STATED HE NEVER RECEIVED A RECALL NOTICE. THE RECALL WAS ONLY GOOD FOR UP TO 150000 MILE AND THE CONS…

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1991 FORD F150 DEVELOPED PROBLEMS WITH THE FUEL TANK LEAKING.*MR FUEL IN THE TANK WAS LEAKING INTO THE FRONT TANK CAUSING THE FRONT TANK TO OVERFLOW. THE MANUFACTURER INDICATED THERE WAS A RECALL ON THIS PART BUT THE CONSUMER STATED HE NEVER RECEIVED A RECALL NOTICE. THE RECALL WAS ONLY GOOD FOR UP TO 150000 MILE AND THE CONSUMER'S VEHICLE HAD 152299. THE CONSUMER FEELS THERE SHOULDN'T BE A LIMIT ON SAFETY ISSUES. *NM

NHTSA ODI #10129143

Mileage unknown · Apr 12, 2005
Fuel System, Gasoline

1991 FORD F150 XLT HAVING PROBLEMS WITH FUEL SPILLING OUT OF THE TANK WHILE DRIVING DUE TO FAULTY EXTERNAL CHECK VALVES.*MR THE DEALER ALSO FOUND EVIDENCE OF SEEPAGE FROM THE TANK BEING PRESSURIZED TO THE REAR FUEL PUMP SUPPLY PRESSURE. THEY BLAME THAT PROBLEM ON FAULTY EXTERNAL CHECK VALVES WHICH WERE INSTALLED FOR A RECALL …

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1991 FORD F150 XLT HAVING PROBLEMS WITH FUEL SPILLING OUT OF THE TANK WHILE DRIVING DUE TO FAULTY EXTERNAL CHECK VALVES.*MR THE DEALER ALSO FOUND EVIDENCE OF SEEPAGE FROM THE TANK BEING PRESSURIZED TO THE REAR FUEL PUMP SUPPLY PRESSURE. THEY BLAME THAT PROBLEM ON FAULTY EXTERNAL CHECK VALVES WHICH WERE INSTALLED FOR A RECALL A FEW YEARS AGO TO FIX INTERNAL TANK CHECK VALVES. *NM

NHTSA ODI #10117865

68,200 miles · Apr 11, 2005
Fuel System, Gasoline

SATURDAY AFTERNOON, ABOUT 8 GALLONS OF GASOLINE SPRAYED OUT OF MY FORD 1991 F150 XLT [XXX] WHILE DRIVING ABOUT 15 MILES. THE FORD DEALER ALSO FOUND EVIDENCE OF SEEPAGE FROM THE FRONT FUEL TANK BEING PRESSURIZED TO REAR FUEL PUMP SUPPLY PRESSURE AND BLAMES THE PROBLEM ON FAULTY EXTERNAL CHECK VALVES WHICH WERE INSTALLED ON A RECA…

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SATURDAY AFTERNOON, ABOUT 8 GALLONS OF GASOLINE SPRAYED OUT OF MY FORD 1991 F150 XLT [XXX] WHILE DRIVING ABOUT 15 MILES. THE FORD DEALER ALSO FOUND EVIDENCE OF SEEPAGE FROM THE FRONT FUEL TANK BEING PRESSURIZED TO REAR FUEL PUMP SUPPLY PRESSURE AND BLAMES THE PROBLEM ON FAULTY EXTERNAL CHECK VALVES WHICH WERE INSTALLED ON A RECALL A FEW YEARS AGO TO FIX FAULTY INTERNAL TANK CHECK VALVES. SINCE THE RECALL WAS SUPPOSED TO FIX THIS PROBLEM, AND I AM ONLY WRITING THIS BY THE GRACE OF GOD AS THERE WAS NO SOURCE OF IGNITION, HOW CAN THIS ISSUE BE ADDRESSED BEFORE SOMEONE IS KILLED????*AK *JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI #10116724

90,000 miles · Mar 8, 2005
Fuel System, Gasoline

CONSUMER COMPLAINED ABOUT THE FUEL GAUGE SYSTEM REGISTERING A QUARTER TANK OF FUEL, WHEN IN REALITY, VEHICLE HAD NO FUEL AND STOPPED RUNING. THE DEALER WAS NOT NOTIFIED AT THIS TIME.*AK CONSUMER STATED THE DUAL FUEL TANK FAILED. *TT

NHTSA ODI #10111146

Mileage unknown · Dec 1, 2004
Fuel System, Gasoline

THERE WERE TWO DUAL TANKS ON THE TRUCK. WHILE DRIVING OR PARKING THE FRONT FUEL TANK PUMPED FUEL INTO THE REAR TANK. THIS CAUSED AN OVERFLOW OF GASOLINE FROM THE FILLER NECK ONTO THE GROUND. CONSUMER WAS ABLE TO DRIVE VEHICLE TO THE DEALER FOR INSPECTION. MECHANIC DETERMINED THAT THIS VEHICLE WAS TOO OLD AND RECALL 93V12500…

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THERE WERE TWO DUAL TANKS ON THE TRUCK. WHILE DRIVING OR PARKING THE FRONT FUEL TANK PUMPED FUEL INTO THE REAR TANK. THIS CAUSED AN OVERFLOW OF GASOLINE FROM THE FILLER NECK ONTO THE GROUND. CONSUMER WAS ABLE TO DRIVE VEHICLE TO THE DEALER FOR INSPECTION. MECHANIC DETERMINED THAT THIS VEHICLE WAS TOO OLD AND RECALL 93V12500 FOR FUEL TANK ASSEMBLY HAS EXPIRED. *AK

NHTSA ODI #10101976

Mileage unknown · Oct 15, 2004
Fuel System, Gasoline

CONSUMER STATES THAT WHEN HE TAKES THE CAP OFF OF HIS REAR GAS TANK, THE FUEL SPILLS ALL OVER. HE STATES THAT THERE IS A RECALL MENTIONING THIS MALFUNCTION. THIS IS RECALL #01100800. HE STATES THAT HE IS CONSTANTLY SMELLING GAS FUMES. *NM

NHTSA ODI #10096971

100,000 miles · Jan 23, 2004
Fuel System, Gasoline

THE FUEL VALVE MALFUNCTIONED. RECALL 01I008000 WAS ISSUED, HOWEVER, THIS VEHICLE IDENTIFICATION NUMBER WAS NOT INCLUDED IN THE RECALL. *AK THE FUEL ONLY PUMPED FROM THE REAR. *SC *JB

NHTSA ODI #10049888

200,000 miles · Nov 17, 2003
Fuel System, Gasoline

WHILE DRIVING AT ANY SPEED THE PUMP ON VEHICLES WITH DUEL FUEL TANKS MALFUNCTIONS. THE PROBLEM IS THE FUEL CROSS FLOW PUMP. WHEN THE PUMP KICKS IN, AND BOTH FUEL TANKS ARE FULL, THIS WILL SEND THE FUEL INSIDE OF THE CAB OF THE VEHICLE. *AK

NHTSA ODI #10048073

Mileage unknown · Oct 20, 2003
Fuel System, GasolineUnknown Or Other

I HAVE A 1991 FORD F-150 TRUCK WITH THE PAINT PEELING, I WAS TOLD THERE WAS A RECALL ON THEM, JUST LAST YEAR, OR THE YEAR BEFORE? THE DEALERSHIP HERE WILL NOT GIVE ME THE TIME OF DAY, I ALSO FOUND OUT OUT ABOUT ABOUT SOME FUEL TANK PROBLEMS! *LA

NHTSA ODI #10043255

180,000 miles · Oct 12, 2003
Fuel System, Gasoline

WHILE DRIVING THE FRONT TANK EMPTIED INTO THE REAR TANK WITHOUT WARNING AND CAUSED THE FUEL TO LEAK OUT. THE FUEL PUMP VALVE WAS THE MALFUNCTIONING PART OF THE CHECK VALVE TO THE FUEL PUMP ASSEMBLY. DEALER IS AWARE OF THE PROBLEM. *PH *TS *NLM

NHTSA ODI #10039925

Official recalls

3

96V071000 · Electrical System:ignition

Apr 25, 1996

THE IGNITION SWITCH COULD EXPERIENCE AN INTERNAL SHORT CIRCUIT.

Consequence & remedy

Consequence: THIS CONDITION COULD CAUSE OVERHEATING, SMOKE, AND POSSIBLY FIRE IN THE STEERING COLUMN AREA OF THE VEHICLE.

Remedy: DEALERS WILL REPLACE THE IGNITION SWITCH.

93V125000 · Fuel System, Gasoline:storage:tank Assembly

Aug 2, 1993

A MALFUNCTIONING CHECK VALVE WITHIN THE FUEL PUMP ASSEMBLY CAUSES A PORTION OF THE UNUSED FUEL FROM ONE TANK TO BE RETURNED TO THE SECOND TANK. WHEN THIS OCCURS, THE CAPACITY OF THE SECOND TANK CAN BE EXCEEDED, CAUSING FUEL SPILLAGE.

Consequence & remedy

Consequence: SPILLED FUEL CAN RESULT IN A FIRE WHEN EXPOSED TO ASOURCE OF IGNITION.

Remedy: REPLACEMENT OF THE FUEL PRESSURE REGULATOR AND INSTALLATION OF REDUNDANT CHECK VALVES.

93V066000 · Steering: Steering Wheel/handle Bar

Apr 27, 1993

KEYS ATTACHED TO THE KEY RING OF AN IGNITION KEY WHILE IT IS IN THE VEHICLE IGNITION CAN BECOME LODGED IN THE STEERING LOCK RECEIVER AS THE STEERING WHEEL IS BEING TURNED.

Consequence & remedy

Consequence: THE LODGED KEYS CAN CAUSE LOSS OF STEERING CONTROL, WHICHCAN RESULT IN AN ACCIDENT WHEN THE VEHICLE IS BEING USED ON THE HIGHWAY.

Remedy: A SHIELD WILL BE POSITIONED BETWEEN THE STEERING WHEEL AND THE IGNITION SWITCH AND HELD IN PLACE BY THE STEERING LOCK BAND.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

12

EA99032 · Dual Fuel Tank Crossflow/leakage

Opened Nov 4, 1999 · Closed Dec 6, 2001

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

ON JULY 14, 1993 FORD FILED A DEFECT INFORMATION REPORT CONCERNING FUEL TANK CROSS FLOW LEAKAGE ON F-SERIES LIGHT TRUCKS AND CAB CHASSIS BUILT FROM JULY 22, 1989 THROUGH DECEMBER 17, 1992.THE REMEDY WAS TO REPLACE THE FUEL PRESSURE REGULATOR AND INSTALL A CHECK VALVE BETWEEN EACH FUEL SUPPLY LINE AND FUEL TANK (2) TO REPAIR THE SUPPLY SIDE FUEL CROSS FLOW PROBLEM (RECALL 93V-125).ODI OPENED RQ98-008 ON MAY 29, 1998 BECAUSE OF THE LARGE NUMBER OF ALLEGED REMEDY FAILURES AND REPORTS OF FUEL CROSS FLOW ON VEHICLES OUTSIDE OF THE RECALL POPULATION.BASED ONTHE INFORMATION RECEIVED FROM FORD ON AUGUST 11, SEPTEMBER 30, AND DECEMBER 15, 1998, AND THE INCREASING TREND OF REMEDY FAILURES AND OUT OF SCOPE CROSSFLOW REPORTS, ODI OPENED EA99-032 ON NOVEMBER 4, 1999.THE ATTACHED ENGINEERING ANALYSIS CLOSING REPORT FULLY DESCRIBES THE RESULTS OF THIS INVESTIGATION AND REASON FOR CLOSING.THE SUBJECT VEHICLES CAN EXPERIENCE FUEL TRANSFER FROM ONE TANK TO THE OTHER DUE TO MALFUNCTIONS IN THE FUEL SYSTEM.WHEN FUEL IS PUMPED OR RETURNED TO THE NON-OPERATING TANK (CROSS FLOW), THE CAPACITY OF THE NON-OPERATING TANK CAN BE EXCEEDED, CAUSING FUEL TO OVERFLOW PAST THE FILLER CAP, CREATING A FIRE POTENTIAL.

Additional source detail variants (2)

Vehicle Speed Control:linkages

ON JULY 14, 1993 FORD FILED A DEFECT INFORMATION REPORT CONCERNING FUEL TANK CROSS FLOW LEAKAGE ON F-SERIES LIGHT TRUCKS AND CAB CHASSIS BUILT FROM JULY 22, 1989 THROUGH DECEMBER 17, 1992.THE REMEDY WAS TO REPLACE THE FUEL PRESSURE REGULATOR AND INSTALL A CHECK VALVE BETWEEN EACH FUEL SUPPLY LINE AND FUEL TANK (2) TO REPAIR THE SUPPLY SIDE FUEL CROSS FLOW PROBLEM (RECALL 93V-125).ODI OPENED RQ98-008 ON MAY 29, 1998 BECAUSE OF THE LARGE NUMBER OF ALLEGED REMEDY FAILURES AND REPORTS OF FUEL CROSS FLOW ON VEHICLES OUTSIDE OF THE RECALL POPULATION.BASED ONTHE INFORMATION RECEIVED FROM FORD ON AUGUST 11, SEPTEMBER 30, AND DECEMBER 15, 1998, AND THE INCREASING TREND OF REMEDY FAILURES AND OUT OF SCOPE CROSSFLOW REPORTS, ODI OPENED EA99-032 ON NOVEMBER 4, 1999.THE ATTACHED ENGINEERING ANALYSIS CLOSING REPORT FULLY DESCRIBES THE RESULTS OF THIS INVESTIGATION AND REASON FOR CLOSING.THE SUBJECT VEHICLES CAN EXPERIENCE FUEL TRANSFER FROM ONE TANK TO THE OTHER DUE TO MALFUNCTIONS IN THE FUEL SYSTEM.WHEN FUEL IS PUMPED OR RETURNED TO THE NON-OPERATING TANK (CROSS FLOW), THE CAPACITY OF THE NON-OPERATING TANK CAN BE EXCEEDED, CAUSING FUEL TO OVERFLOW PAST THE FILLER CAP, CREATING A FIRE POTENTIAL.

Vehicle Speed Control:linkages

ON JULY 14, 1993 FORD FILED A DEFECT INFORMATION REPORT CONCERNING FUEL TANK CROSS FLOW LEAKAGE ON F-SERIES LIGHT TRUCKS AND CAB CHASSIS BUILT FROM JULY 22, 1989 THROUGH DECEMBER 17, 1992.THE REMEDY WAS TO REPLACE THE FUEL PRESSURE REGULATOR AND INSTALL A CHECK VALVE BETWEEN EACH FUEL SUPPLY LINE AND FUEL TANK (2) TO REPAIR THE SUPPLY SIDE FUEL CROSS FLOW PROBLEM (RECALL 93V-125).ODI OPENED RQ98-008 ON MAY 29, 1998 BECAUSE OF THE LARGE NUMBER OF ALLEGED REMEDY FAILURES AND REPORTS OF FUEL CROSS FLOW ON VEHICLES OUTSIDE OF THE RECALL POPULATION.BASED ONTHE INFORMATION RECEIVED FROM FORD ON AUGUST 11, SEPTEMBER 30, AND DECEMBER 15, 1998, AND THE INCREASING TREND OF REMEDY FAILURES AND OUT OF SCOPE CROSSFLOW REPORTS, ODI OPENED EA99-032 ON NOVEMBER 4, 1999.THE ATTACHED ENGINEERING ANALYSIS CLOSING REPORT FULLY DESCRIBES THE RESULTS OF THIS INVESTIGATION AND REASON FOR CLOSING.THE SUBJECT VEHICLES CAN EXPERIENCE FUEL TRANSFER FROM ONE TANK TO THE OTHER DUE TO MALFUNCTIONS IN THE FUEL SYSTEM.WHEN FUEL IS PUMPED OR RETURNED TO THE NON-OPERATING TANK (CROSS FLOW), THE CAPACITY OF THE NON-OPERATING TANK CAN BE EXCEEDED, CAUSING FUEL TO OVERFLOW PAST THE FILLER CAP, CREATING A FIRE POTENTIAL.

RQ98008 · Ford F-SERIES Dual Fuel Tank Leakage

Opened May 29, 1998 · Closed Nov 4, 1999

Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly

THESE VEHICLES CAN EXPERIENCE FUEL TRANSFER FROM ONE TANK TO THE OTHER DUE TO A MALFUNCTIONING FUEL PUMP.FROM THE INFORMATION GATHERED TO DATE, IT APPEARS THAT THERE CAN BE MULTIPLE CAUSES AND/OR A COMBINATION OF CAUSES FOR FUEL CROSS FLOW AND THAT THE RECALL REMEDY MAY BE INADEQUATE.FURTHER INVESTIGATION IS NEEDED.THIS INVESTIGATION IS UPGRADED TO EA99-032.CLICK ON DOCUMENT SEARCH BUTTON FOR ADDITIONAL INFORMATION.

EA93022 · Idle Air Spd Ctrl Vlv Malf

Opened Jul 30, 1993 · Closed Aug 31, 1994

Status: closed (inferred from source dates) · Engine And Engine Cooling

There is no summary currently available

PE93010 · Idle Air Spd Ctrl Vlv Malf

Opened Mar 2, 1993 · Closed Jul 30, 1993

Status: closed (inferred from source dates) · Engine And Engine Cooling

There is no summary currently available

EA93001 · Fuel Expulsion

Opened Jan 7, 1993 · Closed Aug 20, 1993

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available

PE92077 · Fuel Expulsion

Opened Sep 9, 1992 · Closed Jan 7, 1993

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available

EA92029 · Front Seat Back Failure

Opened Aug 27, 1992 · Closed Oct 29, 1993

Status: closed (inferred from source dates) · Seats

There is no summary currently available

PE92042 · Fnt Reclning Seat Bck Fail

Opened Apr 17, 1992 · Closed Aug 27, 1992

Status: closed (inferred from source dates) · Seats:front Assembly:recliner

There is no summary currently available

EA91044 · Loss Of Brake Effectivenes

Opened Oct 30, 1991 · Closed Oct 30, 1992

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

===

EA91031 · Fuel Expulsion

Opened Jun 26, 1991 · Closed Nov 1, 1991

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available

PE91077 · Loss Of Brake Effectivenes

Opened May 23, 1991 · Closed Oct 31, 1991

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

There is no summary currently available

PE91064 · Transmission Fluid Fires

Opened Apr 9, 1991 · Closed Jul 5, 1991

Status: closed (inferred from source dates) · Power Train

There is no summary currently available