NHTSA owner reports · September 18, 2026 snapshot.
Engine And Engine Cooling complaints
10 reportsClear category filter77,250 miles · Mar 18, 2012
Engine And Engine Cooling
SPARK PLUGS MAY BE CONTRIBUTING TO A SKIP UNDER LOAD. HOWEVER, FORD HAS USED SOME UNUSUAL SPARK PLUG THAT IS A SERIOUS PROBLEM FOR END USERS TO EITHER CHANGE THEMSELVES OR EXTRAORDINARILY EXPENSIVE FOR THE CONSUMER TO HAVE CHANGED BY FORD. FORD SERVICE QUOTE IS $300.00 TO HAVE CHANGED. THIS IS A TERRIBLE DESIGN AND ENGINEERING S…
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SPARK PLUGS MAY BE CONTRIBUTING TO A SKIP UNDER LOAD. HOWEVER, FORD HAS USED SOME UNUSUAL SPARK PLUG THAT IS A SERIOUS PROBLEM FOR END USERS TO EITHER CHANGE THEMSELVES OR EXTRAORDINARILY EXPENSIVE FOR THE CONSUMER TO HAVE CHANGED BY FORD. FORD SERVICE QUOTE IS $300.00 TO HAVE CHANGED. THIS IS A TERRIBLE DESIGN AND ENGINEERING SCREW UP THAT IS RIDICULOUS. FORD NEEDS TO STEP UP AND ADMIT THEY HAVE A POOR DESIGN AND NOT KEEP CHARGING CUSTOMERS FOR THEIR MISTAKE. *TR
NHTSA ODI #10452125
89,000 miles · Feb 24, 2012
Engine And Engine Cooling
I HAD MISFIRES ON CYLINDER 7, TRIED TO REPLACE PLUGS HAD FOUR BREAK IN MANIFOLD, FOUND THAT SPECIALITY TOOL HAD TO BE BOUGHT TO REPLACE PLUGS THAT BREAK, ALSO FOUND THAT FORD SERVICE WAS WELL AWARE OF PROBLEMS WITH PLUGS AND THEY CHARGE EXTRA TO REMOVE AND REPLACE BROKEN PLUGS. FORD ENGINEERED A FAULTY PRODUCT AND BECAUSE THE NT…
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I HAD MISFIRES ON CYLINDER 7, TRIED TO REPLACE PLUGS HAD FOUR BREAK IN MANIFOLD, FOUND THAT SPECIALITY TOOL HAD TO BE BOUGHT TO REPLACE PLUGS THAT BREAK, ALSO FOUND THAT FORD SERVICE WAS WELL AWARE OF PROBLEMS WITH PLUGS AND THEY CHARGE EXTRA TO REMOVE AND REPLACE BROKEN PLUGS. FORD ENGINEERED A FAULTY PRODUCT AND BECAUSE THE NTSB HAS NOT SLAPPED THEIR HANDS THEY WILL NOT MAKE ANY AMENDS TO THEIR CUSTOMERS FOR REPLACEMENT OF PLUGS. SOMETHING SHOULD BE DONE TO MAKE THEM REPLACE THE PLUGS FOR A NON DEFECTIVE PART. *TR
NHTSA ODI #10449226
38,550 miles · Jan 2, 2012
Engine And Engine Cooling
PURCHASED 2007 EXPL SP TRAC IN APRIL 2008 FROM ACADEMY FORD LAUREL, MD (19K MI). RADIATOR LEAK AND REPLACEMENT IN MAY 2011 (38.5K MI). RADIATOR LEAKING AGAIN AT 59K MI. *TR
NHTSA ODI #10442106
85,000 miles · Jul 25, 2011
Engine And Engine CoolingEquipment
TL* THE CONTACT OWNS 2007 FORD EXPLORER SPORT TRAC. THE CONTACT STATED THE THERMOSTAT THAT CONTROLS THE TEMPERATURE IN THE VEHICLE MALFUNCTIONED. THE CONTACT CALLED THE MANUFACTURER REGARDING THE THERMOSTAT AND WAS ADVISED THERE WAS NO RELATED RECALL. THE CONTACT STATED THE AIR CONDITIONER ALSO FUNCTIONED SPORADICALLY AT TIMES…
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TL* THE CONTACT OWNS 2007 FORD EXPLORER SPORT TRAC. THE CONTACT STATED THE THERMOSTAT THAT CONTROLS THE TEMPERATURE IN THE VEHICLE MALFUNCTIONED. THE CONTACT CALLED THE MANUFACTURER REGARDING THE THERMOSTAT AND WAS ADVISED THERE WAS NO RELATED RECALL. THE CONTACT STATED THE AIR CONDITIONER ALSO FUNCTIONED SPORADICALLY AT TIMES DURING HOT WEATHER. THE CONTACT STATED THE VEHICLE WAS UNSAFE TO DRIVE DUE TO THE EXTREME HEAT. THE FAILURE MILEAGE WAS 85,000.
NHTSA ODI #10415032
76,800 miles · Mar 4, 2011
Engine And Engine Cooling
RADIATOR IS LEAKING COOLANT. COOLANT LEAKS THE FROM ALUMINUM CORE, POOLS UP AT THE BOTTOM IN THE PLASTIC AND DRIPS OUT FROM THE BOTTOM OF THE PLASTIC ON BOTH THE DRIVER AND PASSENGER SIDE. TALKED TO FORD ABOUT THE ISSUE AND THEY SAID THERE WAS A TSB ISSUED FOR THIS (WHICH I REALIZE DOES NOT EXTEND THE WARRANTY) AND THAT WHEN THE…
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RADIATOR IS LEAKING COOLANT. COOLANT LEAKS THE FROM ALUMINUM CORE, POOLS UP AT THE BOTTOM IN THE PLASTIC AND DRIPS OUT FROM THE BOTTOM OF THE PLASTIC ON BOTH THE DRIVER AND PASSENGER SIDE. TALKED TO FORD ABOUT THE ISSUE AND THEY SAID THERE WAS A TSB ISSUED FOR THIS (WHICH I REALIZE DOES NOT EXTEND THE WARRANTY) AND THAT WHEN THE TRUCK WAS MADE, THE FAN THAT COOLS THE RADIATOR WAS NOT PROGRAMMED CORRECTLY. IT WOULDN'T RUN WHEN IT NECESSARILY NEEDED TO OR FOR AS LONG AS IT NEEDED TO WHICH IS CAUSING THE RADIATOR TO OVERHEAT AND THE ALUMINUM TO SEPARATE AT THE SEAM...THUS CAUSING A COOLANT LEAK AND LEADING TO THE VEHICLE OVERHEATING. UNFORTUNATELY, THE ONLY FIX WAS JUST TO REPLACE THE RADIATOR WITH AN "UPDATED" RADIATOR AND HAVE THE PROGRAMMING UPDATED FOR THE FAN TO FUNCTION LIKE IT SHOULD HAVE IN THE FIRST PLACE. (NOT SURE I AGREE WITH PAYING A LOT OF MONEY TO FIX SOMETHING THAT SHOULD HAVE WORKED PROPERLY IN THE FIRST PLACE.)
NHTSA ODI #10388649
59,250 miles · Aug 17, 2010
Engine And Engine Cooling
ON 8/10/10 I NOTICED WHILE DRIVING MY 2007 FORD EXPLORER SPORT TRAC THAT SOMETHING WAS WRONG WITH THE ENGINE. I THOUGHT IT MIGHT BE THE TRANSMISSION, BECAUSE WHEN ACCELERATED IT WOULD BECOME SLUGGISH AND MAKE A LOUD ROARING NOISE. I CALLED THE FORD DEALERSHIP AND ASKED FOR AN APPOINTMENT TO BRING MY TRUCK IN. THEY SUGGESTED I…
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ON 8/10/10 I NOTICED WHILE DRIVING MY 2007 FORD EXPLORER SPORT TRAC THAT SOMETHING WAS WRONG WITH THE ENGINE. I THOUGHT IT MIGHT BE THE TRANSMISSION, BECAUSE WHEN ACCELERATED IT WOULD BECOME SLUGGISH AND MAKE A LOUD ROARING NOISE. I CALLED THE FORD DEALERSHIP AND ASKED FOR AN APPOINTMENT TO BRING MY TRUCK IN. THEY SUGGESTED I BRING IT ON THE MORNING OF 8/11/10 FOR THEM TO CHECK IT OUT. AROUND NOON ON 8/11/10 THE SERVICE MANAGER CALLED ME TO INFORM ME THAT THE PROBLEM WAS NOT MY TRANSMISSION, BUT THAT I HAD A LEAK IN THE RADIATOR. HE ALSO SAID THAT HE HAS HAD SEVERAL OF THE SAME TYPE VEHICLES COME IN TO HIS SHOP WITH THE SAME ISSUE WITH THEIR RADIATORS. HE SUGGESTED THAT THEY REMOVE THE RADIATOR AND TAKE IT TO A REPAIR SHOP TO SEE IF IT COULD BE REPAIRED. ON 8/12/10 THE SERVICE MANAGER PHONED ME TO TELL ME THAT THE RADIATOR COULD NOT BE REPAIRED DUE TO MORE THAN ONE LEAK IN THE RADIATOR. HE ADVISED ME NOT TO PURCHASE A NON FACTORY MADE RADIATOR AND SUGGESTED THAT I ALLOW HIM TO ORDER ONE FROM THE DEALERSHIP AND REPLACE MY DEFECTED ONE. ON 8/13/10 I WAS ABLE TO PICK UP MY TRUCK AFTER PAYING $583.05 FOR A NEW RADIATOR $15.52 FOR A NEW CAP AND $14 FOR ANTI FREEZE, NOT TO MENTION THE $75 FOR THE COST OF LABOR. ON 8/17/10, I PHONED NHTSA TO SEE IF THERE HAD BEEN A RECALL ON THE RADIATOR THAT I NEVER RECEIVED. NO RECALLS HAVE BEEN ISSUED AT THIS TIME, BUT THERE HAVE BEEN OTHER COMPLAINTS FROM THIS SAME MODEL VEHICLE WITH RADIATOR ISSUES. I WAS TOLD TO CALL FORD AND ISSUE A FORMAL COMPLAINT BY PHONE. I DID THIS AND WAS GIVEN A REF # [XXX]. I WOULD LIKE FOR THERE TO BE AN INVESTIGATION AND IF POSSIBLE A RECALL ISSUED FOR OWNERS OF THIS SAME TYPE VEHICLE. I WOULD ALSO LIKE SOME REIMBURSEMENT FOR THE EXPENSE I WAS OUT GETTING A NEW RADIATOR FOR MY VEHICLE. FROM WHAT I UNDERSTAND, THESE RADIATORS COULD HAVE BEEN DEFECTIVE AT THE TIME OF ASSEMBLY. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).*TR
NHTSA ODI #10349949
40,000 miles · Mar 27, 2010
Engine And Engine Cooling
AT APPROXIMATELY 40000 MILES I NOTICE A LEAK IN THE RADIATOR ON THE LOWER LEFT SIDE. THE DEALER SERVICE DEPARTMENT INFORMED ME THAT THEY HAD SEEN A NUMBER OF THESE AND THAT IT WAS LEAKING ON A SEAM AND THAT IT NEEDED TO BE REPLACED AT A COST OF OVER $500. I HAD THEM ORDER A REPLACEMENT AND IT IS DUE TO BE REPLACED 03/29/2010. …
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AT APPROXIMATELY 40000 MILES I NOTICE A LEAK IN THE RADIATOR ON THE LOWER LEFT SIDE. THE DEALER SERVICE DEPARTMENT INFORMED ME THAT THEY HAD SEEN A NUMBER OF THESE AND THAT IT WAS LEAKING ON A SEAM AND THAT IT NEEDED TO BE REPLACED AT A COST OF OVER $500. I HAD THEM ORDER A REPLACEMENT AND IT IS DUE TO BE REPLACED 03/29/2010. IF THIS IS KNOWN TO HAPPEN WHY IS THERE NO PARTLY TO FULL COVERAGE FOR A DEFECTIVE ITEM?
NHTSA ODI #10322503
3,000 miles · Jan 22, 2010
Engine And Engine CoolingSeats
THE VEHICLE LEAKING FLUID FROM THE RADIATOR. CAUSING ENGINE TO RUN HOT. ALSO THE LUMBAR IN THE DRIVERS SEAT EXPLODES PUSHING YOU IN TO THE STEERING WHEEL WHILE DRIVING. *TR
NHTSA ODI #10301976
360 miles · Jun 12, 2007
Engine And Engine Cooling
TL*THE CONTACT OWNS A 2007 FORD EXPLORER SPORT TRAC. SHE STATED THAT SHE NOTICED RUST INSIDE THE ENGINE COMPARTMENT, AND THE DRIVE SHAFT MECHANISM. SHE ALSO NOTICED RUST UNDER ALL THE SEATS OF THE VEHICLE. THE DEALER STATED THAT THIS WAS SURFACE RUST DUE TO THE CORROSIVE ENVIRONMENT. THEY ALSO STATED THIS IS A NORMAL OCCURRE…
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TL*THE CONTACT OWNS A 2007 FORD EXPLORER SPORT TRAC. SHE STATED THAT SHE NOTICED RUST INSIDE THE ENGINE COMPARTMENT, AND THE DRIVE SHAFT MECHANISM. SHE ALSO NOTICED RUST UNDER ALL THE SEATS OF THE VEHICLE. THE DEALER STATED THAT THIS WAS SURFACE RUST DUE TO THE CORROSIVE ENVIRONMENT. THEY ALSO STATED THIS IS A NORMAL OCCURRENCE FOR NEW VEHICLES MANUFACTURED BY FORD. THE DEALER INSTRUCTED THE CONTACT SHE COULD WIPE THE RUST OFF USING A TOWEL. THE FAILURE MILEAGE WAS 360 AND THE CURRENT MILEAGE WAS 700.
NHTSA ODI #10193042
3,000 miles · Oct 10, 2006
Engine And Engine Cooling
ENGINE SHUTS OFF DURING SLOWING FOR TURN OR STOP CAUSING LOSS OF POWER STEERING AND POWER BRAKES. THIS HAS ALMOST CAUSED AN ACCIDENT SEVERAL TIMES. DEALER SAYS THEY CAN NOT REPAIR AND CAN NOT DUPLICATE PROBLEM. DEALER DOES NOT TAKE THE PROBLEM SERIOUSLY. I BELONG TO A SPORT TRAC CLUB AND OTHER 2007 SPORT TRACS HAVE THIS PROBLEM…
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ENGINE SHUTS OFF DURING SLOWING FOR TURN OR STOP CAUSING LOSS OF POWER STEERING AND POWER BRAKES. THIS HAS ALMOST CAUSED AN ACCIDENT SEVERAL TIMES. DEALER SAYS THEY CAN NOT REPAIR AND CAN NOT DUPLICATE PROBLEM. DEALER DOES NOT TAKE THE PROBLEM SERIOUSLY. I BELONG TO A SPORT TRAC CLUB AND OTHER 2007 SPORT TRACS HAVE THIS PROBLEM. *NM
NHTSA ODI #10170336
NHTSA investigations
1PE08060 · Tire Valve Cracking
Opened Oct 14, 2008 · Closed Apr 9, 2009
Status: closed (inferred from source dates) · Tires:valve
ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGENT SPECIFICATIONS FROM FORD.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA PROVIDED BY FORD SHOWED THAT PROBLEMS WITH CRACKED TIRE VALVES WERE SIGNIFICANTLY HIGHER FOR MY 2007 VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007.FORD RESPONDED BY IMPLEMENTING CHANGES IN ITS MATERIAL SPECIFICATIONS FOR SNAP-IN RUBBER TIRE VALVES AND ALSO INCREASING THE QUALITY AND ACCEPTANCE STANDARDS FOR VALVES IMPORTED FOR USE IN ITS VEHICLES.WHILE THE COMPLAINT AND WARRANTY CLAIM RATES ARE ELEVATED FOR SUBJECT VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007, THE RATES OF LEAKING VALVES ARE WELL BELOW ONE PERCENT OF PRODUCTION FOR EACH OF THE PEAK MONTHS FOR ALL OF THE AFFECTED MODELS.A SUBSTANTIAL MAJORITY OF THE SUBJECT VEHICLES ARE EQUIPPED WITH TIRE PRESSURE MONITORING SYSTEMS (TPMS) WHICH WARN THE DRIVER WHEN ANY TIRE PRESSURES DROPS BELOW 25 PERCENT OF RECOMMENDED INFLATION PRESSURE. AS OUTLINED IN A LETTER TO ODI DATED APRIL 6, 2009, FORD HAS AGREED TO SEND LETTERS TO OWNERS OF CERTAIN MY 2007 AND 2008 FORD, LINCOLN AND MERCURY VEHICLES TO PROVIDE INFORMATION ABOUT THE CRACKING CONCERN. LETTERS WILL BE SENT TO OWNERS OF VEHICLES BUILT FROM NOVEMBER 2006 THROUGH MAY 2007.OWNERS CAN OPT FOR A FREE DEALER INSPECTION.VALVES EXHIBITING SURFACE CRACKS OR AIR LEAKAGE RELATED TO OZONE ATTACK WILL BE REPLACED BY FORD UNDER ITS NORMAL WARRANTY TERMS.FORD EXPECTS TO SEND THE LETTER BY APPROXIMATELY MID-MAY 2009. BASED ON THE USE OF TPMS IN THE MAJORITY OF SUBJECT VEHICLES AND THE RELATIVELY LOW RATES OF REPAIRS ASSOCIATED WITH LEAKING VALVES AND RESULTANT TIRE DAMAGE, ODI BELIEVES THAT THE ACTIONS FORD HAS AGREED TO TAKE WILL PROVIDE EFFECTIVE AND EXPEDITIOUS RESOLUTION FOR VEHICLES THAT WERE BUILT DURING THE PERIOD WHEN VALVES WITH INADEQUATE RESISTANCE TO OZONE CRACKING WERE MOST LIKELY TO HAVE BEEN USED IN VEHICLE PRODUCTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO