← New search

2005 Ford Explorer Sport Trac

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2005 Ford Explorer Sport Trac do not stand out strongly from the model-year median of 27.

About this comparison →

When problems were reported

Mileage at the reported incident

51 reports with mileage · 15 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 11 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 11 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel/propulsion System. Review the 10 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

5 crash reports1 fire reports4 injury reports

Fuel/propulsion System complaints

10 reports
Clear category filter
162,000 miles · Apr 29, 2019
Fuel/propulsion System

FORD INERTIA SWITCH. WHILE DRIVING ON THE HIGHWAY AT 65 MILES PER HOUR THE VEHICLE SUDDENLY LOST ALL POWER AND PROPULSION, CAUSING MY POWER STEERING TO GO OFF AS WELL AS ALL INSTRUMENTATION TO TURN OFF, WHILE MOVING AT 65 MPH. THE ONLY THING I COULD DO IS TURN MY HAZARD LIGHTS ON FIND AN EXIT AND COAST TO THE SIDE OF THE ROAD. T…

Read full complaint

FORD INERTIA SWITCH. WHILE DRIVING ON THE HIGHWAY AT 65 MILES PER HOUR THE VEHICLE SUDDENLY LOST ALL POWER AND PROPULSION, CAUSING MY POWER STEERING TO GO OFF AS WELL AS ALL INSTRUMENTATION TO TURN OFF, WHILE MOVING AT 65 MPH. THE ONLY THING I COULD DO IS TURN MY HAZARD LIGHTS ON FIND AN EXIT AND COAST TO THE SIDE OF THE ROAD. THIS CAUSED AN EXTREMELY UNSAFE SITUATION, AND ONE THAT VERY WELL COULD HAVE ENDED IN DEATH. THE ONLY ISSUE IS THAT IT OCCURS VERY SPORADIC AND IT'S VERY HARD TO TROUBLESHOOT OR RECREATE THE FAULT.

NHTSA ODI #11204538

125,000 miles · Feb 10, 2017
Fuel/propulsion SystemService BrakesVehicle Speed ControlCrashInjury

VEHICLE ACCELERATED WHEN THE BRAKE WAS DEPLOYED.

NHTSA ODI #10953916

Mileage unknown · Aug 12, 2015
Fuel/propulsion System

TL* THE CONTACT OWNS A 2005 FORD EXPLORER SPORT TRAC. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE SHUT OFF WITHOUT WARNING. THE CONTACT MENTIONED THAT THE FAILURE OCCURRED WHENEVER THERE WAS A FRONT PASSENGER RIDING OCCUPYING THE SEAT AND THE PASSENGER LEG TOUCHED THE FUEL RELAY SWITCH. THE VEHICLE WAS N…

Read full complaint

TL* THE CONTACT OWNS A 2005 FORD EXPLORER SPORT TRAC. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE SHUT OFF WITHOUT WARNING. THE CONTACT MENTIONED THAT THE FAILURE OCCURRED WHENEVER THERE WAS A FRONT PASSENGER RIDING OCCUPYING THE SEAT AND THE PASSENGER LEG TOUCHED THE FUEL RELAY SWITCH. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA ODI #10748101

175,000 miles · Jul 9, 2015
Fuel/propulsion SystemUnknown Or Other

THIS VEHICLE CONTINUOUSLY JUST CUTS OFF. WE HAVE TRIED SEVERAL DIFFERENT COSTLY REPAIRS AND THE TRUCK STILL DOES NOT RUN RIGHT, IT IS STILL CUTTING OFF. THIS IS A SAFETY ISSUE BECAUSE IT CAN HAPPEN ANYTIME ANYWHERE, EVEN DRIVING DOWN THE ROAD. I SPOKE WITH FORD AND ALL THEY DID WAS OPEN A CASE FILE BUT TOLD ME THERE WAS NOTHI…

Read full complaint

THIS VEHICLE CONTINUOUSLY JUST CUTS OFF. WE HAVE TRIED SEVERAL DIFFERENT COSTLY REPAIRS AND THE TRUCK STILL DOES NOT RUN RIGHT, IT IS STILL CUTTING OFF. THIS IS A SAFETY ISSUE BECAUSE IT CAN HAPPEN ANYTIME ANYWHERE, EVEN DRIVING DOWN THE ROAD. I SPOKE WITH FORD AND ALL THEY DID WAS OPEN A CASE FILE BUT TOLD ME THERE WAS NOTHING THAT COULD BE DONE. WE PURCHASED THIS VEHICLE IN DECEMBER 2014 AND WAS TOLD THE ONLY THING WRONG WITH IT WAS THAT IT NEEDED THE ROTORS TURNED ON THE BRAKES WHICH WE HAVE DONE. THEN IT STARTED DOING THIS. WE HAVE HAD IT TOWED 6 TIMES IN ABOUT 2 MONTHS. 3 MECHANICS HAVE TRIED TO REPAIR THE TRUCK WITH NO LUCK. WE ARE TAPPED OUT TRYING TO FIX THIS TRUCK. I FEEL SURE THE GUY WHO SOLD IT TO US KNEW THE TRUCK WAS DOING THIS BUT OPTED NOT TO TELL US. ALSO I BLAME FORD FOR THE PROBLEMS WE ARE HAVING, EVEN THEIR TECHNICIAN DOESN'T KNOW HOW TO FIX THE PROBLEM.

NHTSA ODI #10733018

108,000 miles · Apr 16, 2015
Fuel/propulsion System

FUEL GAUGE ON MY 2005 FORD SPORTRAC DOES NOT REGISTER CORRECTLY. NEEDLE STUCK AT 1/4 TANK AND SOMETIMES WILL MOVE, BUT CAN NOT BE TRUSTED. EVEN AFTER FILLING UP, IT WILL NOT SHOW FULL TANK. HAVE TO USE TRIP METER TO HAVE ANY IDEA WHEN TO RE-FUEL. THIS IS VERY ANNOYING AND AFTER RESEARCHING ON INTERNET, WE FOUND THIS IS A VERY CO…

Read full complaint

FUEL GAUGE ON MY 2005 FORD SPORTRAC DOES NOT REGISTER CORRECTLY. NEEDLE STUCK AT 1/4 TANK AND SOMETIMES WILL MOVE, BUT CAN NOT BE TRUSTED. EVEN AFTER FILLING UP, IT WILL NOT SHOW FULL TANK. HAVE TO USE TRIP METER TO HAVE ANY IDEA WHEN TO RE-FUEL. THIS IS VERY ANNOYING AND AFTER RESEARCHING ON INTERNET, WE FOUND THIS IS A VERY COMMON PROBLEM WITH FORD AND HAS BEEN A PROBLEM FOR A LONG TIME. THIS SITUATION SHOULD BE CORRECTED BY FORD VIA RECALLS ON THEIR VEHICLES. IT COULD CERTAINLY BE A SAFETY ISSUE WHILE DRIVING. *TR

NHTSA ODI #10706025

80,000 miles · Mar 26, 2015
Fuel/propulsion System

I WAS DRIVING IN TOWN AND IT STALLED OUT. IT KEPT HAPPENING AT LEAST THREE TIMES A WEEK EVEN WHEN I WAS ON THE FREEWAY. I HAD FAR TOO MANY CLOSE CALLS FROM WRECKING OR CAUSING AN ACCIDENT. I WENT AND HAD IT LOOKED AT BY A MECHANIC AND HE REPLACED THE SPRING IN THE FUEL RESET SWITCH. IT IS CURRENTLY IN THE SHOP ONCE MORE FOR THE …

Read full complaint

I WAS DRIVING IN TOWN AND IT STALLED OUT. IT KEPT HAPPENING AT LEAST THREE TIMES A WEEK EVEN WHEN I WAS ON THE FREEWAY. I HAD FAR TOO MANY CLOSE CALLS FROM WRECKING OR CAUSING AN ACCIDENT. I WENT AND HAD IT LOOKED AT BY A MECHANIC AND HE REPLACED THE SPRING IN THE FUEL RESET SWITCH. IT IS CURRENTLY IN THE SHOP ONCE MORE FOR THE SAME PROBLEM. MY CHECK ENGINE LIGHT IS ALSO ON AGAIN. HAS BEEN FOR THE LAST YEAR. IT CLAIMS THERE IS SOMETHING WRONG WITH THE FUEL CAP OR THE FUEL LINES. I'VE HAD A PRESSURE TEST DONE AND MY GAS CAP CHANGED AND IT STILL HASN'T FIXED THE PROBLEM. ALSO MY DRIVER SIDE DOOR HANDLE IS STARTING TO GET STUCK AND MY FUEL GAUGE IS NO LONGER REGISTERING THE ACTUAL AMOUNT OF GAS I HAVE. I HAVE SO MANY PROBLEMS WITH THIS TRUCK AND I JUST WANT THEM TO BE FIXED. THIS STUFF IS DANGEROUS AND CAN CAUSE LEGITIMATE ACCIDENTS AND SAFETY ISSUES. *TR

NHTSA ODI #10701833

Mileage unknown · May 8, 2014
Fuel/propulsion System

WHILE IN PARK, THE CAR DIED. PUSHED CAR INTO AUTO PARTS STORE PARKING LOT. ASSOCIATE HELPED BY RESETTING THE FUEL CUT OFF SWITCH LOCATED ON THE FIRE WALL ON THE PASSENGER SIDE UNDER THE GLOVE COMPARTMENT. SINCE THIS FIRST INCIDENT IT OCCURRED APPROXIMATELY EVERY SIX MONTHS FOR A COUPLE OF YEARS, THEN EVERY MONTH, AND NOW ALMOST …

Read full complaint

WHILE IN PARK, THE CAR DIED. PUSHED CAR INTO AUTO PARTS STORE PARKING LOT. ASSOCIATE HELPED BY RESETTING THE FUEL CUT OFF SWITCH LOCATED ON THE FIRE WALL ON THE PASSENGER SIDE UNDER THE GLOVE COMPARTMENT. SINCE THIS FIRST INCIDENT IT OCCURRED APPROXIMATELY EVERY SIX MONTHS FOR A COUPLE OF YEARS, THEN EVERY MONTH, AND NOW ALMOST WEEKLY.IT HAS OCCURRED WHILE IN TOWN AT LOW SPEEDS AND ON THE HIGHWAY AT HIGH SPEEDS. CANNOT FIND A RECALL BUT KNOW OF OTHERS WHO HAVE HAD TO CHANGE OUT THIS SWITCH ON THEIR SPORT TRACS. *TR

NHTSA ODI #10587289

15,000 miles · Nov 24, 2013
Fuel/propulsion System

EVERY TIME GAS IS PUMPED INTO THE VEHICLE, EVEN WHEN TANK IS EMPTY, AFTER A FEW SECONDS THE GAS BACKS UP END SPEWS OUT OF THE GAS FILL TUBE. IT IS ALMOST IMPOSSIBLE TO PUMP GAS SO THAT THE GAS DOESN'T EJECT BACK OUT OF THE FILL TUBE. I CAN ONLY ASSUME ITS A HUGE FIRE/SAFETY ISSUE AS IT NORMALLY AMOUNTS TO A HUGE PUDDLE OF GAS …

Read full complaint

EVERY TIME GAS IS PUMPED INTO THE VEHICLE, EVEN WHEN TANK IS EMPTY, AFTER A FEW SECONDS THE GAS BACKS UP END SPEWS OUT OF THE GAS FILL TUBE. IT IS ALMOST IMPOSSIBLE TO PUMP GAS SO THAT THE GAS DOESN'T EJECT BACK OUT OF THE FILL TUBE. I CAN ONLY ASSUME ITS A HUGE FIRE/SAFETY ISSUE AS IT NORMALLY AMOUNTS TO A HUGE PUDDLE OF GAS ON THE GROUND, ALL OVER MY PAINT, AND MOST OF THE TIME ON MY CLOTHES AND SHOES, ESPECIALLY ON A WINDY DAY. I ALSO KNOW IT'S NOT ONLY MY VEHICLE, AND THAT IT MUST BE A COMMON PROBLEM, BECAUSE ANY TIME I GET FULL SERVICE THE ATTENDANT IMMEDIATELY KNOWS TO TURN THE NUZZLE UPSIDE DOWN AND PUMP AS THIS SEEMS TO ALLEVIATE THE ISSUE BUT STILL DOESN'T ELIMINATE IT. *TR

NHTSA ODI #10553579

100,000 miles · Jun 28, 2013
Fuel/propulsion System

I STARTED SMELLING GAS ABOUT A YEAR AGO, BUT THOUGHT IT WAS A GAS CAN I WAS HAULING AROUND. WELL ONE DAY I PULLED MY CAR INTO THE DRIVEWAY , AND NOTICED A SMALL PUDDLE UNDER MY CAR. I GOT DOWN TOO SEE WHAT IT WAS. I SMELLED IT AND IT WAS GAS. I THEN DROPPED THE GAS TANK AND SEEN IT WAS LEAKING AT THE CONNECTION BETWEEN THE FUEL…

Read full complaint

I STARTED SMELLING GAS ABOUT A YEAR AGO, BUT THOUGHT IT WAS A GAS CAN I WAS HAULING AROUND. WELL ONE DAY I PULLED MY CAR INTO THE DRIVEWAY , AND NOTICED A SMALL PUDDLE UNDER MY CAR. I GOT DOWN TOO SEE WHAT IT WAS. I SMELLED IT AND IT WAS GAS. I THEN DROPPED THE GAS TANK AND SEEN IT WAS LEAKING AT THE CONNECTION BETWEEN THE FUEL PUMP AND THE FUEL LINE. I THEN BOUGHT THE FUEL LINE THINKING THIS WOULD FIX THE PROBLEM. TOO MAKE ALONG STORY SHORT IT DIDN'T. IT WAS A REAL EASY TO REPLACE THE LINE. BUT NOW I HAVE TOO REPLACE THE TOP OF TANK TOO. MY POINT IS THIS PART SHOULD BE RECALLED. THERE SHOULD NEVER BE A PART THAT SHOULD LEAK GAS ESPECIALLY WHERE IT MAKES A PUDDLE RIGHT UNDER THE GAS TANK. IMAGINE IF SOMEONE THREW A CIGARETTE UNDER MY CAR, BOOM. PEOPLE SHOULDN'T HAVE TO DIE FOR THIS TO BE RECALLED. I'M NOT GOING TO FIX THIS, FORD SHOULD. BAD APPLICATION. IF ANYTHING HAPPENS I PLANNING ON TAKING FORD TO COURT. *TR

NHTSA ODI #10522281

Mileage unknown · Apr 9, 2013
EngineFuel/propulsion System

THE FUEL GAUGE IN MY 2005 FORD EXPLORER SPORT TRAC STOPPED WORKING RECENTLY. THE ENGINE LIGHT STAYS ON AS WELL. I WASN'T SURE HOW MUCH GAS WAS IN THE TRUCK SO I FILLED IT UP AND THE ENGINE LIGHT WENT OFF. AFTER DRIVING FOR SEVERAL DAYS, I NOTICED MY FUEL GAUGE WAS STILL SITTING ON "F" WHICH I KNOW WASN'T RIGHT, EVENTUALLY THE F…

Read full complaint

THE FUEL GAUGE IN MY 2005 FORD EXPLORER SPORT TRAC STOPPED WORKING RECENTLY. THE ENGINE LIGHT STAYS ON AS WELL. I WASN'T SURE HOW MUCH GAS WAS IN THE TRUCK SO I FILLED IT UP AND THE ENGINE LIGHT WENT OFF. AFTER DRIVING FOR SEVERAL DAYS, I NOTICED MY FUEL GAUGE WAS STILL SITTING ON "F" WHICH I KNOW WASN'T RIGHT, EVENTUALLY THE FUEL GAUGE CAME DOWN SOME AND THE ENGINE LIGHT CAME BACK ON AND HAS STAYED ON SINCE. I HAVE ABOUT 67K ON IT NOW. I'VE REALLY ENJOYED THIS VEHICLE AND HAVE ALWAYS MAINTAINED IT'S CHECKUPS. I'M TAKING IT TOMORROW TO SEE WHAT IT WILL COST TO FIX. I DON'T LIKE DRIVING AROUND AND NOT KNOWING HOW MUCH GAS I HAVE OR THE FACT THAT THE ENGINE LIGHT REMAINS ON. I DON'T KNOW IF ITS ON BECAUSE THE GAUGE IS BROKE OR BECAUSE SOMETHING ELSE COULD BE GOING ON WITH THE ENGINE. EITHER WAY, I'M SURE IT'S GOING TO COST ALOT, WHAT VEHICLE MAINTENANCE DOESN'T. I'VE READ A LOT OF COMPLAINTS ABOUT THIS ON LINE AND AM SURPRISED NOTHING HAS BEEN MENTIONED ABOUT THIS BY FORD; BUT THEN AGAIN, WHY WOULD FORD WANT TO FIX SOMETHING THEMSELVES WHEN THEY CAN CHARGE THE CUSTOMER AN ARM AND A LEG INSTEAD!!!! *TR

NHTSA ODI #10505654

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE09020 · Vehicle Rollaway Allegations

Opened Apr 21, 2009 · Closed Aug 19, 2009

Status: closed (inferred from source dates) · Steering; Steering:column; Steering:column LOCKING:ANTI-THEFT Device

IN RESPONSE TO AN INFORMATION REQUEST (IR) LETTER SENT BY THE OFFICE OF DEFECTS INVESTIGATION (ODI), FORD STATED CONSUMER REPORTS OF HIGHER THAN EXPECTED EFFORTS WHEN SHIFTING INTO AND OUT OF PARK COULD BE A RESULT OF A GROOVE BEING WORN INTO THE SWING ARM RAMP OF THE STEERING COLUMN. THE SWING ARM IS A COMPONENT BOLTED TO THE STEERING COLUMN THAT ASSISTS IN SHIFTING THROUGH THE TRANSMISSION GEARS.AN ENGINEERING EVALUATION CONDUCTED BY FORD OF RETURNED STEERING COLUMNS FOUND THE GROOVE COULD BE CREATED OVER TIME IF CONSUMER SHIFT MORE QUICKLY FROM THE DRIVE OR REVERSE TO PARK THAN THE BRAKE SHIFT INTERLOCK (BSI) SOLENOID PIN RETRACTS AFTER THE BRAKE PEDAL IS APPLIED. IN NOVEMBER OF 2004, FORD RELEASED A REDESIGNED BSI SOLENOID WITH A SHORTER PIN RETRACTING TIME AS A SERVICEABLE COMPONENT. FORD HAS NOTED THE SHORTER RETRACTION TIME SIGNIFICANTLY LESSENS THE LIKELIHOOD OF BSI SOLENOID PIN TO SWING ARM CONTACT EVEN WITH RAPID CONSUMER SHIFTS.FORD ALSO ISSUED A TECHNICAL SERVICE BULLETIN, TSB 04-22-12, TO INSTRUCT SERVICE TECHNICIANS ON THE PROPER DIAGNOSIS AND VEHICLE REPAIR. REVIEWING COMPLAINTS TO ODI AND DATA SUBMITTED BY FORD, ODI HAS IDENTIFIED 200 ALLEGED INCIDENTS OF UNINTENDED VEHICLE MOVEMENT AFTER CONSUMERS BELIEVE THEY HAVE SHIFTED THE VEHICLE INTO PARK, RESULTING IN 85 ALLEGED CRASHES AND 32 ALLEGED INJURIES.IN ADDITION TO THE REPORTS OF ALLEGED INCIDENTS OF UNINTENDED VEHICLE MOVEMENT, ODI HAS ALSO IDENTIFIED 883 REPORTS OF CONSUMERS ALLEGING DIFFICULTY OR THE INABILITY TO SHIFT THE VEHICLE INTO PARK.THIS PRELIMINARY EVALUATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA09-013) TO FURTHER ASSESS THE SCOPE, FREQUENCY AND RISK TO MOTOR VEHICLE SAFETY OF THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.

Additional source detail variants (3)

Steering:column

IN RESPONSE TO AN INFORMATION REQUEST (IR) LETTER SENT BY THE OFFICE OF DEFECTS INVESTIGATION (ODI), FORD STATED CONSUMER REPORTS OF HIGHER THAN EXPECTED EFFORTS WHEN SHIFTING INTO AND OUT OF PARK COULD BE A RESULT OF A GROOVE BEING WORN INTO THE SWING ARM RAMP OF THE STEERING COLUMN. THE SWING ARM IS A COMPONENT BOLTED TO THE STEERING COLUMN THAT ASSISTS IN SHIFTING THROUGH THE TRANSMISSION GEARS.AN ENGINEERING EVALUATION CONDUCTED BY FORD OF RETURNED STEERING COLUMNS FOUND THE GROOVE COULD BE CREATED OVER TIME IF CONSUMER SHIFT MORE QUICKLY FROM THE DRIVE OR REVERSE TO PARK THAN THE BRAKE SHIFT INTERLOCK (BSI) SOLENOID PIN RETRACTS AFTER THE BRAKE PEDAL IS APPLIED. IN NOVEMBER OF 2004, FORD RELEASED A REDESIGNED BSI SOLENOID WITH A SHORTER PIN RETRACTING TIME AS A SERVICEABLE COMPONENT. FORD HAS NOTED THE SHORTER RETRACTION TIME SIGNIFICANTLY LESSENS THE LIKELIHOOD OF BSI SOLENOID PIN TO SWING ARM CONTACT EVEN WITH RAPID CONSUMER SHIFTS.FORD ALSO ISSUED A TECHNICAL SERVICE BULLETIN, TSB 04-22-12, TO INSTRUCT SERVICE TECHNICIANS ON THE PROPER DIAGNOSIS AND VEHICLE REPAIR. REVIEWING COMPLAINTS TO ODI AND DATA SUBMITTED BY FORD, ODI HAS IDENTIFIED 200 ALLEGED INCIDENTS OF UNINTENDED VEHICLE MOVEMENT AFTER CONSUMERS BELIEVE THEY HAVE SHIFTED THE VEHICLE INTO PARK, RESULTING IN 85 ALLEGED CRASHES AND 32 ALLEGED INJURIES.IN ADDITION TO THE REPORTS OF ALLEGED INCIDENTS OF UNINTENDED VEHICLE MOVEMENT, ODI HAS ALSO IDENTIFIED 883 REPORTS OF CONSUMERS ALLEGING DIFFICULTY OR THE INABILITY TO SHIFT THE VEHICLE INTO PARK.THIS PRELIMINARY EVALUATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA09-013) TO FURTHER ASSESS THE SCOPE, FREQUENCY AND RISK TO MOTOR VEHICLE SAFETY OF THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.

Steering:column LOCKING:ANTI-THEFT Device

IN RESPONSE TO AN INFORMATION REQUEST (IR) LETTER SENT BY THE OFFICE OF DEFECTS INVESTIGATION (ODI), FORD STATED CONSUMER REPORTS OF HIGHER THAN EXPECTED EFFORTS WHEN SHIFTING INTO AND OUT OF PARK COULD BE A RESULT OF A GROOVE BEING WORN INTO THE SWING ARM RAMP OF THE STEERING COLUMN. THE SWING ARM IS A COMPONENT BOLTED TO THE STEERING COLUMN THAT ASSISTS IN SHIFTING THROUGH THE TRANSMISSION GEARS.AN ENGINEERING EVALUATION CONDUCTED BY FORD OF RETURNED STEERING COLUMNS FOUND THE GROOVE COULD BE CREATED OVER TIME IF CONSUMER SHIFT MORE QUICKLY FROM THE DRIVE OR REVERSE TO PARK THAN THE BRAKE SHIFT INTERLOCK (BSI) SOLENOID PIN RETRACTS AFTER THE BRAKE PEDAL IS APPLIED. IN NOVEMBER OF 2004, FORD RELEASED A REDESIGNED BSI SOLENOID WITH A SHORTER PIN RETRACTING TIME AS A SERVICEABLE COMPONENT. FORD HAS NOTED THE SHORTER RETRACTION TIME SIGNIFICANTLY LESSENS THE LIKELIHOOD OF BSI SOLENOID PIN TO SWING ARM CONTACT EVEN WITH RAPID CONSUMER SHIFTS.FORD ALSO ISSUED A TECHNICAL SERVICE BULLETIN, TSB 04-22-12, TO INSTRUCT SERVICE TECHNICIANS ON THE PROPER DIAGNOSIS AND VEHICLE REPAIR. REVIEWING COMPLAINTS TO ODI AND DATA SUBMITTED BY FORD, ODI HAS IDENTIFIED 200 ALLEGED INCIDENTS OF UNINTENDED VEHICLE MOVEMENT AFTER CONSUMERS BELIEVE THEY HAVE SHIFTED THE VEHICLE INTO PARK, RESULTING IN 85 ALLEGED CRASHES AND 32 ALLEGED INJURIES.IN ADDITION TO THE REPORTS OF ALLEGED INCIDENTS OF UNINTENDED VEHICLE MOVEMENT, ODI HAS ALSO IDENTIFIED 883 REPORTS OF CONSUMERS ALLEGING DIFFICULTY OR THE INABILITY TO SHIFT THE VEHICLE INTO PARK.THIS PRELIMINARY EVALUATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA09-013) TO FURTHER ASSESS THE SCOPE, FREQUENCY AND RISK TO MOTOR VEHICLE SAFETY OF THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.

Steering

IN RESPONSE TO AN INFORMATION REQUEST (IR) LETTER SENT BY THE OFFICE OF DEFECTS INVESTIGATION (ODI), FORD STATED CONSUMER REPORTS OF HIGHER THAN EXPECTED EFFORTS WHEN SHIFTING INTO AND OUT OF PARK COULD BE A RESULT OF A GROOVE BEING WORN INTO THE SWING ARM RAMP OF THE STEERING COLUMN. THE SWING ARM IS A COMPONENT BOLTED TO THE STEERING COLUMN THAT ASSISTS IN SHIFTING THROUGH THE TRANSMISSION GEARS.AN ENGINEERING EVALUATION CONDUCTED BY FORD OF RETURNED STEERING COLUMNS FOUND THE GROOVE COULD BE CREATED OVER TIME IF CONSUMER SHIFT MORE QUICKLY FROM THE DRIVE OR REVERSE TO PARK THAN THE BRAKE SHIFT INTERLOCK (BSI) SOLENOID PIN RETRACTS AFTER THE BRAKE PEDAL IS APPLIED. IN NOVEMBER OF 2004, FORD RELEASED A REDESIGNED BSI SOLENOID WITH A SHORTER PIN RETRACTING TIME AS A SERVICEABLE COMPONENT. FORD HAS NOTED THE SHORTER RETRACTION TIME SIGNIFICANTLY LESSENS THE LIKELIHOOD OF BSI SOLENOID PIN TO SWING ARM CONTACT EVEN WITH RAPID CONSUMER SHIFTS.FORD ALSO ISSUED A TECHNICAL SERVICE BULLETIN, TSB 04-22-12, TO INSTRUCT SERVICE TECHNICIANS ON THE PROPER DIAGNOSIS AND VEHICLE REPAIR. REVIEWING COMPLAINTS TO ODI AND DATA SUBMITTED BY FORD, ODI HAS IDENTIFIED 200 ALLEGED INCIDENTS OF UNINTENDED VEHICLE MOVEMENT AFTER CONSUMERS BELIEVE THEY HAVE SHIFTED THE VEHICLE INTO PARK, RESULTING IN 85 ALLEGED CRASHES AND 32 ALLEGED INJURIES.IN ADDITION TO THE REPORTS OF ALLEGED INCIDENTS OF UNINTENDED VEHICLE MOVEMENT, ODI HAS ALSO IDENTIFIED 883 REPORTS OF CONSUMERS ALLEGING DIFFICULTY OR THE INABILITY TO SHIFT THE VEHICLE INTO PARK.THIS PRELIMINARY EVALUATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA09-013) TO FURTHER ASSESS THE SCOPE, FREQUENCY AND RISK TO MOTOR VEHICLE SAFETY OF THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.