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2001 Ford Explorer Sport Trac

Owner reports · Recalls · Investigations

More warning signs than most Explorer Sport Trac years

Owner complaints for the 2001 Ford Explorer Sport Trac are substantially higher than the model-year median of 27.

About this comparison →

When problems were reported

Mileage at the reported incident

115 reports with mileage · 52 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Power Train. Review the 36 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 26 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

15 crash reports9 fire reports11 injury reports

What owners actually said

167 reports
55 miles · Nov 19, 2004
Power Train

TRAVELING IN THE SLOW LANE AND WENT TO PASS ANOTHER VEHICLE WHEN PRESSING ON THE GAS THE RPM JUST RACED BUT THE TRUCK DID NOT? TURNS OUT WITH ONLY 70,000 CAREFULLY AND PAMPERED MILES I NEED A NEW TRANSMISSION. HOW IS THIS POSSIBLE WITH ALL PROPER SERVICES AT SUGESTED MILAGE? $2000 IS A BIG EXPENSE AT SUCH LOW MILAGE- WARANTY OUT…

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TRAVELING IN THE SLOW LANE AND WENT TO PASS ANOTHER VEHICLE WHEN PRESSING ON THE GAS THE RPM JUST RACED BUT THE TRUCK DID NOT? TURNS OUT WITH ONLY 70,000 CAREFULLY AND PAMPERED MILES I NEED A NEW TRANSMISSION. HOW IS THIS POSSIBLE WITH ALL PROPER SERVICES AT SUGESTED MILAGE? $2000 IS A BIG EXPENSE AT SUCH LOW MILAGE- WARANTY OUT AT 60,000 SO FORD TOLD ME IM OUT OF LUCK- THEY DID NOT TAKE ANY BLAME IN FAULTY PARTS OR ENGINEERING! FORD HAS A VERY BAD REPUTATION AND NOW I KNOW WHY. *AK

NHTSA ODI #10100175

Mileage unknown · Nov 11, 2004
Air Bags

RESTRAINT CONTROL MODULE (RCM) BECAME INOPERABLE ON 2001 FORD EXPLORER SPORTRAC.*MR *NM

NHTSA ODI #10119159

Mileage unknown · Oct 27, 2004
Engine And Engine CoolingFuel System, Gasoline

WHEN CHANGING GEARS, THERE WAS HESITATION AS IF THE TRUCK WANTED TO CUT OFF AND SHUDDER IN STEERING. HAD OXYGEN SENSOR AND FUEL INJECTOR CHECKED. *AK *JB

NHTSA ODI #10096494

Mileage unknown · Oct 27, 2004
Electrical System

(1)BRAKE LIGHTS OUT. (2) HAD FUSE AND BULBS REPLACED AND THE BRAKE SWITCH CHECKED. *AK

NHTSA ODI #10096492

Mileage unknown · Oct 12, 2004
Structure

ON A 2001 FORD SPORT TRAC : THE PAINT ON THE HOOD AND ROOF ARE BEGINNING TO CRACK OVER THE ENTIRE ROOF AND HOOD EXPOSING THE METAL UNDERNEATH. *NM

NHTSA ODI #10095617

70,000 miles · Sep 9, 2004
Engine And Engine CoolingEquipment Adaptive/mobilityFuel System, Gasoline

DROVE HOME, GARBAGE PICK-UP MISSED OUR HOUSE. GRAB THE CAN ,AND PUT IN BACK OF FORD SPORT TRAC..TRIED TO CATCH THE GARBAGE TRUCK DOWN A DIRT ROAD. WHEN ALL OF A SUDDEN THE FRONT HOOD ON MY SPORT TRAC CAME OPEN.ALSO HAVING PROBLEMS WHEN TURNING ON AIR-CONDITIONER.I BELEIVE SAME TYPE OF PARTS OR COMPONENTS USED IN PREVIOUS YEARS F…

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DROVE HOME, GARBAGE PICK-UP MISSED OUR HOUSE. GRAB THE CAN ,AND PUT IN BACK OF FORD SPORT TRAC..TRIED TO CATCH THE GARBAGE TRUCK DOWN A DIRT ROAD. WHEN ALL OF A SUDDEN THE FRONT HOOD ON MY SPORT TRAC CAME OPEN.ALSO HAVING PROBLEMS WHEN TURNING ON AIR-CONDITIONER.I BELEIVE SAME TYPE OF PARTS OR COMPONENTS USED IN PREVIOUS YEARS FORD EXPLORER SPORT...RANGING BACK TO 98 OR FURTHER.PROBABLY SAME TYPES RECALLED OR COMPLAINED ABOUT IN THOSE YEARS PROBLEMS WITH DEFECTS..I HAVE FOUND THAT MY 2001 FORD SPORT TRAC WAS ACTUALLY MADE IN LATE YEAR OF 2000.*AK

NHTSA ODI #10090699

59,485 miles · Aug 31, 2004
Vehicle Speed Control

THE VEHICLE WOULD CONTINUOUSLY STALL AT LOW RPMS BUT COULD BE RESTARTED IMMEDIATELY. THE CAUSE OF STALLING WAS NOT KNOWN . *AK THE DEALERS TECHNICIAN REPLACED THE IAC. *NM

NHTSA ODI #10083620

62,003 miles · Aug 30, 2004
Fuel System, GasolineFuel System, Other

I HAVE HAD POOR FUEL MILEAGE, STALLING OF ENGINE FROM STOP SIGNED INTERSECTIONS AND ENTERING HIGHWAYS FROM SIDE ROADS. COULD CAUSE MYSELF TO STALL IN FRONT OF AN ON COMING VEHICLE, OR FROM GETTING OUT OF WAY OF A DRUNK DRIVER OR ACCIDENT. I HAD THE VEHICLE CHECKED FOR POSSIBLE SYMPTOMS. INTAKE MANIFOLD SEALS WERE REPLACED. THE S…

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I HAVE HAD POOR FUEL MILEAGE, STALLING OF ENGINE FROM STOP SIGNED INTERSECTIONS AND ENTERING HIGHWAYS FROM SIDE ROADS. COULD CAUSE MYSELF TO STALL IN FRONT OF AN ON COMING VEHICLE, OR FROM GETTING OUT OF WAY OF A DRUNK DRIVER OR ACCIDENT. I HAD THE VEHICLE CHECKED FOR POSSIBLE SYMPTOMS. INTAKE MANIFOLD SEALS WERE REPLACED. THE SOHC 4.0 V6 PERFORMED SOME WHAT BETTER, BUT I'M STILL HAVING SOME OF SAME PROBLEMS. THE CHECK ENGINE LIGHT HAS COME ON SEVERAL TIMES IN THE LAST FEW WEEKS EVEN THOUGH IT DID NOT PREVIOUSLY SHOW ANYTHING WRONG. IT NOW READS CODES PO174/ PO171/ AND PO442 READ BY LOCAL AUTO PARTS DEALER WITH SCANNER FOR OBD11...HE SAID BANK 1 AND 2 WERE RUNNING TO LEAN AND EVAP SYSTEM WAS SHOWING A SMALL LEAK. NO ONE HAS BEEN ABLE TO FIND LEAKS IN FUEL RETURN LINES BUT UPON SOME DISSASEMBLY NOTED THAT AIR INTAKE THROTTLE BODY ASSEMBLY MATE SURFACES DID NOT MATE PROPERLY. SAYS THAT IT LOOKED LIKE IT MAY HAVE BEEN A PROBLEM COVERED UP BY THE MANUFACTURER. A DEFECT THAT WAS JUST CHEAPLY AND TEMPORARILY SOLVED JUST TO GET VEHICLE TO THE SALES LINE. ANYWAY, RUBBER SEALS THAT HAVE NOT LASTED EVEN 3 YEARS. JUST A RUBBER STUFFING TO GET THE VEHICLE THROUGH INSPECTION UNNOTICED IS WHAT IT LOOKS LIKE TO ME. THIS COULD HAVE ALREADY BEEN A DISASTER AS I STATED PREVIOUSLY. IT STUMBLED WITH MYSELF AND MY WIFE AND DAUGHTER UPON ENTERING ONTO A 4 LANE STATE HIGHWAY WHERE TRAFFIC SPEED IS 65 MPH, AND IT WAS A CLOSE CALL AT BEING HIT BROAD SIDE. FROM OTHER FORUMS ON THE INTERNET WHILE TRYING DESPERATELY TO GET AN IDEA AS TO THE PROBLEM FROM OTHERS, I FOUND THAT MANY OTHERS ARE HAVING THE SAME SITUATION AS MYSELF. LOCATING THE CAUSE AND GETTING IT REPAIRED..*AK

NHTSA ODI #10088792

46,000 miles · Aug 17, 2004
Power Train

ME AND MY FAMILY HAVE BEEN LONG TIME FORD CUSTOMERS. I MYSELF HAVE OWNED 3 FORDS AND MANY OTHERS IN MY FAMILY HAVE HAD SEVERAL FORD VEHICLES. MY GRANDFATHER WAS A LONG TIME FORD SALESMAN IN BUNKIE, LA. I CURRENTLY OWN A 2001 FORD EXPLORER SPORT TRAC WITH 46000 MILES. I RECENTLY EXPERIENCED TRANSMISSION PROBLEMS WITH THE 2 TO…

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ME AND MY FAMILY HAVE BEEN LONG TIME FORD CUSTOMERS. I MYSELF HAVE OWNED 3 FORDS AND MANY OTHERS IN MY FAMILY HAVE HAD SEVERAL FORD VEHICLES. MY GRANDFATHER WAS A LONG TIME FORD SALESMAN IN BUNKIE, LA. I CURRENTLY OWN A 2001 FORD EXPLORER SPORT TRAC WITH 46000 MILES. I RECENTLY EXPERIENCED TRANSMISSION PROBLEMS WITH THE 2 TO 3 GEAR SHIFT SLIPPING. WELL TO MAKE A LONG STORY SHORT I HAD TO GET A TRANSMISSION OVERHAUL TO THE TUNE OF $1,800. THIS VEHICLE ONLY HAS 46000 MILES AND HAS DONE VERY LITTLE LIGHT TOWING AND NO OFF ROADING ETC. I HAVE ALWAYS LOVED FORD QUALITY, BUT IT SEEMS HAS DROPPED THE BALL ON THIS TRANSMISSION. THERE ARE TECHNICAL SERVICE BULLETINS OUT ON THIS TRANNY AND I HAVE RESEARCHED AND DISCOVERED MANY OTHERS THAT HAVE THE SAME PROBLEM. IT SEEMS FORD KNOWS THIS IS A PROBLEM, AND I THINK THEY SHOULD DO SOMETHING ABOUT BEFORE THEY LOSE ANOTHER LONG TIME CUSTOMER LIKE MYSELF. NEEDLESS TO SAY I WILL BE PURCHASING A NEW CAR SOON, BUT PLAN TO TAKE MY BUSINESS TO OTHER BRANDS DEALERSHIPS. *JB

NHTSA ODI #10087025

25,000 miles · Aug 16, 2004
Steering

WHILE DRIVING,THE VEHICLE WOULD SHAKE UNCONTROLLABLE. THE DRIVER WAS ABLE TO MAINTAIN CONTROL BY SLOWING DOWN THE ACCELERATION OR COME TO A COMPLETE STOP . THE CONSUMER WAS ABLE TO DRIVE THE VEHICLE TO THE DEALER FOR INSPECTION. THE MECHANIC INFORMED THE CONSUMER THAT THE POWER STEERING UNIT NEEDED TO BE REPLACED DUE TO A S…

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WHILE DRIVING,THE VEHICLE WOULD SHAKE UNCONTROLLABLE. THE DRIVER WAS ABLE TO MAINTAIN CONTROL BY SLOWING DOWN THE ACCELERATION OR COME TO A COMPLETE STOP . THE CONSUMER WAS ABLE TO DRIVE THE VEHICLE TO THE DEALER FOR INSPECTION. THE MECHANIC INFORMED THE CONSUMER THAT THE POWER STEERING UNIT NEEDED TO BE REPLACED DUE TO A SOLENOID SWITCH. *NM A WHINING SOUND BEGAN AROUND 25K MILES. THERE WAS A JERK IN THE STEERING WHEEL. AT 48800K MILES, THE VIBRATION WAS CONSTANT WHENEVER THE VEHICLE MADE TURNS. THE POWER STEERING WAS REPLACED AND THE VALVE IN THE RACK AND PINION. *SC *JB

NHTSA ODI #10082115

Official recalls

4

07V336000 · Vehicle Speed Control

Aug 3, 2007

ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: THIS COULD RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

03V280000 · Vehicle Speed Control:cables

Aug 5, 2003

ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL AND 4.0L SOHC ENGINES, IF THE STRAND COVER ON THE SPEED CONTROL CABLE BECOMES FLARED AT THE END, THE SPEED CONTROL CABLE MAY BIND WHEN THE SPEED CONTROL IS ACTIVATED.

Consequence & remedy

Consequence: THE THROTTLE RETURN SPRING FORCE MAY NOT BE SUFFICIENT TO OVERCOME THE BINDING CONDITION WHEN THE SPEED CONTROL IS DISENGAGED. BRAKING FUNCTION WOULD BE MAINTAINED THOUGH STOPPING DISTANCES MAY BE INCREASED.

Remedy: DEALERS WILL INSPECT THE SPEED CONTROL CABLE AND, IF NECESSARY, REPLACE IT. OWNER NOTIFICATION BEGAN AUGUST 29, 2003. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.

03V281000 · Seats:front Assembly:recliner

Aug 5, 2003

ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH HIGH BACK SEATS, THE UPPER BOLT ON THE DRIVER'S SIDE HIGH BACK SEAT, THAT ATTACHES THE SEAT RECLINER MECHANISM TO THE SEAT BACK FRAME, COULD FRACTURE. IF THE BOLT FRACTURES AND DOES NOT JAM IN THE SEAT BACK FRAME, THE SEAT BACK MAY RECLINE UNTIL IT MAKES CONTACT WITH AN OBJECT BEHIND THE SEAT, SUCH AS THE SECOND ROW SEAT CUSHION.

Consequence & remedy

Consequence: THE DRIVER COULD POTENTIALLY LOSE CONTACT WITH THE STEERING WHEEL OR FOOT PEDALS DURING SUCH AN EVENT, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE DRIVER SEAT UPPER BOLT WITH A METAL SPACER AND BOLT. IN ADDITION, SEATS WITH TUBULAR BACK FRAMES WILL HAVE THE FULLY THREADED LOWER RECLINER BOLT REPLACED WITH A PARTIALLY THREADED BOLT. OWNER NOTIFICATION BEGAN ON AUGUST 29, 2003. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.

00V394000 · Structure:body:hood:hinge And Attachments

Nov 28, 2000

VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES WITH STEEL HOODS AND CERTAIN PICKUP TRUCKS EQUIPPED WITH SHEET MOLDING COMPOUND HOODS. A WIRE FORMED HOOD STRIKER COULD BE SUSCEPTIBLE TO FATIGUE FRACTURES. IF THE HOOD STRIKER FRACTURES, THE HOOD COULD FLY OPEN WHILE THE VEHICLE IS BEING DRIVEN.

Consequence & remedy

Consequence: A HOOD FLY-UP WHILE THE VEHICLE IS BEING OPERATED COULD RESULT IN REDUCED DRIVER VISIBILITY.

Remedy: DEALERS WILL REPLACE THE HOOD STRIKER.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

DP05005 · Spark Plug Ejection From Cylinder Head

Opened Sep 22, 2005 · Closed Jan 4, 2006

Status: closed (inferred from source dates) · Engine And Engine Cooling; Engine And Engine Cooling:engine; Engine And Engine Cooling:engine:gasoline

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN ANY OF THE 10,319,810 SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF ONLY TWO INCIDENTS WHERE THE VEHICLE STALLED WITHOUT RESTART.INFORMATION CONTAINED IN THE ODI CONSUMER COMPLAINTS AND OBTAINED FROM 72 TELEPHONE INTERVIEWS WITH COMPLAINANTS SHOWED THE FOLLOWING:(1) 99% OF THE COMPLAINTS WERE ON MY 1997 TO 2002 SUBJECT VEHICLES.(2) MOST THE COMPLAINANTS REPORTED HEARING A LOUD POP WHILE DRIVING OR UPON STARTING UP THE VEHICLE FOLLOWED BY A LOUD, REPETITIVE CLICKING OR POPPING SOUND.(3) MANY OF THE COMPLAINANTS REPORTED THAT THE POPPING SOUND WAS ACCOMPANIED BY SOME LOSS OF VEHICLE POWER; HOWEVER, IN 99% OF THE INCIDENTS REPORTED, THE VEHICLE DID NOT STALL.IN THE VERY FEW INCIDENTS WHERE THE VEHICLE DID STALL, MOST VEHICLES COULD BE RESTARTED.(4) ONLY A SMALL PERCENTAGE OF THE COMPLAINANTS CITED THAT THEY SMELLED GAS OR A SLIGHT BURNING SMELL WHEN THE INCIDENT OCCURRED.(5) IN ALL BUT A VERY FEW INCIDENTS, VEHICLE DAMAGE WAS LIMITED TO THE ENGINE.IN ONE INCIDENT, THE COMPLAINT REPORTED THAT THE FUEL RAIL WAS DAMAGED AND REPLACED AFTER ONE OF THE SPARK PLUGS EJECTED FROM THE ENGINE; HOWEVER, THE COMPLAINANT REPORTED THAT THE DAMAGE DID NOT RESULT IN ANY TYPE OF FUEL LEAK OR FIRE.IN ANOTHER INCIDENT, THE ONLY INCIDENT WHERE A FIRE WAS ALLEGED, THE COMPLAINANT REPORTED THAT NO FLUID LEAK WAS OBSERVED, BUT THAT A FIRE RESULTED AFTER THE SPARK PLUG HAD EJECTED FROM THE ENGINE AND HE HAD RESTARTED THE VEHICLE AND DRIVEN TO ANOTHER LOCATION.NONE OF THE COMPLAINANTS REPORTED ANY DAMAGE TO THE VEHICLE HOOD.(6) ONLY TWO COMPLAINANTS REPORTED THAT THEY OBSERVED WHAT APPEARED TO BE SOME DROPS OF FUEL COMING FROM THE CYLINDER WHERE THE SPARK PLUG HAD FAILED OR ON THE SPARK PLUG ITSELF; HOWEVER, EACH OF THESE COMPLAINANTS REPORTED THAT THERE WAS NO SMOKE OR FLAMES AS A RESULT OF HIS INCIDENT.AS THE PETITIONER NOTED, AND ODI?S ANALYSIS SHOWED, IT IS POSSIBLE FOR A SPARK PLUG TO DETACH FROM THE ENGINE CYLINDER THREADS IN THE SUBJECT VEHICLES.HOWEVER, ODI?S ANALYSIS OF 474 COMPLAINTS DESCRIBING SUCH INCIDENTS FOUND ONLY A VERY FEW ALLEGED ANY SAFETY-RELATED CONSEQUENCES.NONE OF THESE SHOWED ANY EVIDENCE OF A SERIOUS SAFETY CONSEQUENCE.GIVEN THE LARGE POPULATION AND RELATIVELY LONG EXPOSURE TIME OF THE SUBJECT VEHICLES, THE COMPLAINT ANALYSIS INDICATES THAT THE RISK TO MOTOR VEHICLE SAFETY FROM THE ALLEGED DEFECT IS VERY LOW.IN VIEW OF THE FOREGOING, IT IS UNLIKELY THAT NHTSA WOULD ISSUE AN ORDER FOR THE NOTIFICATION AND REMEDY OF THE ALLEGED DEFECT AT THE CONCLUSION OF THE INVESTIGATION REQUESTED IN THE PETITION.THEREFORE, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA?S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY?S SAFETY MISSION, THE PETITION IS DENIED.

Additional source detail variants (3)

Engine And Engine Cooling:engine

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN ANY OF THE 10,319,810 SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF ONLY TWO INCIDENTS WHERE THE VEHICLE STALLED WITHOUT RESTART.INFORMATION CONTAINED IN THE ODI CONSUMER COMPLAINTS AND OBTAINED FROM 72 TELEPHONE INTERVIEWS WITH COMPLAINANTS SHOWED THE FOLLOWING:(1) 99% OF THE COMPLAINTS WERE ON MY 1997 TO 2002 SUBJECT VEHICLES.(2) MOST THE COMPLAINANTS REPORTED HEARING A LOUD POP WHILE DRIVING OR UPON STARTING UP THE VEHICLE FOLLOWED BY A LOUD, REPETITIVE CLICKING OR POPPING SOUND.(3) MANY OF THE COMPLAINANTS REPORTED THAT THE POPPING SOUND WAS ACCOMPANIED BY SOME LOSS OF VEHICLE POWER; HOWEVER, IN 99% OF THE INCIDENTS REPORTED, THE VEHICLE DID NOT STALL.IN THE VERY FEW INCIDENTS WHERE THE VEHICLE DID STALL, MOST VEHICLES COULD BE RESTARTED.(4) ONLY A SMALL PERCENTAGE OF THE COMPLAINANTS CITED THAT THEY SMELLED GAS OR A SLIGHT BURNING SMELL WHEN THE INCIDENT OCCURRED.(5) IN ALL BUT A VERY FEW INCIDENTS, VEHICLE DAMAGE WAS LIMITED TO THE ENGINE.IN ONE INCIDENT, THE COMPLAINT REPORTED THAT THE FUEL RAIL WAS DAMAGED AND REPLACED AFTER ONE OF THE SPARK PLUGS EJECTED FROM THE ENGINE; HOWEVER, THE COMPLAINANT REPORTED THAT THE DAMAGE DID NOT RESULT IN ANY TYPE OF FUEL LEAK OR FIRE.IN ANOTHER INCIDENT, THE ONLY INCIDENT WHERE A FIRE WAS ALLEGED, THE COMPLAINANT REPORTED THAT NO FLUID LEAK WAS OBSERVED, BUT THAT A FIRE RESULTED AFTER THE SPARK PLUG HAD EJECTED FROM THE ENGINE AND HE HAD RESTARTED THE VEHICLE AND DRIVEN TO ANOTHER LOCATION.NONE OF THE COMPLAINANTS REPORTED ANY DAMAGE TO THE VEHICLE HOOD.(6) ONLY TWO COMPLAINANTS REPORTED THAT THEY OBSERVED WHAT APPEARED TO BE SOME DROPS OF FUEL COMING FROM THE CYLINDER WHERE THE SPARK PLUG HAD FAILED OR ON THE SPARK PLUG ITSELF; HOWEVER, EACH OF THESE COMPLAINANTS REPORTED THAT THERE WAS NO SMOKE OR FLAMES AS A RESULT OF HIS INCIDENT.AS THE PETITIONER NOTED, AND ODI?S ANALYSIS SHOWED, IT IS POSSIBLE FOR A SPARK PLUG TO DETACH FROM THE ENGINE CYLINDER THREADS IN THE SUBJECT VEHICLES.HOWEVER, ODI?S ANALYSIS OF 474 COMPLAINTS DESCRIBING SUCH INCIDENTS FOUND ONLY A VERY FEW ALLEGED ANY SAFETY-RELATED CONSEQUENCES.NONE OF THESE SHOWED ANY EVIDENCE OF A SERIOUS SAFETY CONSEQUENCE.GIVEN THE LARGE POPULATION AND RELATIVELY LONG EXPOSURE TIME OF THE SUBJECT VEHICLES, THE COMPLAINT ANALYSIS INDICATES THAT THE RISK TO MOTOR VEHICLE SAFETY FROM THE ALLEGED DEFECT IS VERY LOW.IN VIEW OF THE FOREGOING, IT IS UNLIKELY THAT NHTSA WOULD ISSUE AN ORDER FOR THE NOTIFICATION AND REMEDY OF THE ALLEGED DEFECT AT THE CONCLUSION OF THE INVESTIGATION REQUESTED IN THE PETITION.THEREFORE, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA?S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY?S SAFETY MISSION, THE PETITION IS DENIED.

Engine And Engine Cooling:engine:gasoline

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN ANY OF THE 10,319,810 SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF ONLY TWO INCIDENTS WHERE THE VEHICLE STALLED WITHOUT RESTART.INFORMATION CONTAINED IN THE ODI CONSUMER COMPLAINTS AND OBTAINED FROM 72 TELEPHONE INTERVIEWS WITH COMPLAINANTS SHOWED THE FOLLOWING:(1) 99% OF THE COMPLAINTS WERE ON MY 1997 TO 2002 SUBJECT VEHICLES.(2) MOST THE COMPLAINANTS REPORTED HEARING A LOUD POP WHILE DRIVING OR UPON STARTING UP THE VEHICLE FOLLOWED BY A LOUD, REPETITIVE CLICKING OR POPPING SOUND.(3) MANY OF THE COMPLAINANTS REPORTED THAT THE POPPING SOUND WAS ACCOMPANIED BY SOME LOSS OF VEHICLE POWER; HOWEVER, IN 99% OF THE INCIDENTS REPORTED, THE VEHICLE DID NOT STALL.IN THE VERY FEW INCIDENTS WHERE THE VEHICLE DID STALL, MOST VEHICLES COULD BE RESTARTED.(4) ONLY A SMALL PERCENTAGE OF THE COMPLAINANTS CITED THAT THEY SMELLED GAS OR A SLIGHT BURNING SMELL WHEN THE INCIDENT OCCURRED.(5) IN ALL BUT A VERY FEW INCIDENTS, VEHICLE DAMAGE WAS LIMITED TO THE ENGINE.IN ONE INCIDENT, THE COMPLAINT REPORTED THAT THE FUEL RAIL WAS DAMAGED AND REPLACED AFTER ONE OF THE SPARK PLUGS EJECTED FROM THE ENGINE; HOWEVER, THE COMPLAINANT REPORTED THAT THE DAMAGE DID NOT RESULT IN ANY TYPE OF FUEL LEAK OR FIRE.IN ANOTHER INCIDENT, THE ONLY INCIDENT WHERE A FIRE WAS ALLEGED, THE COMPLAINANT REPORTED THAT NO FLUID LEAK WAS OBSERVED, BUT THAT A FIRE RESULTED AFTER THE SPARK PLUG HAD EJECTED FROM THE ENGINE AND HE HAD RESTARTED THE VEHICLE AND DRIVEN TO ANOTHER LOCATION.NONE OF THE COMPLAINANTS REPORTED ANY DAMAGE TO THE VEHICLE HOOD.(6) ONLY TWO COMPLAINANTS REPORTED THAT THEY OBSERVED WHAT APPEARED TO BE SOME DROPS OF FUEL COMING FROM THE CYLINDER WHERE THE SPARK PLUG HAD FAILED OR ON THE SPARK PLUG ITSELF; HOWEVER, EACH OF THESE COMPLAINANTS REPORTED THAT THERE WAS NO SMOKE OR FLAMES AS A RESULT OF HIS INCIDENT.AS THE PETITIONER NOTED, AND ODI?S ANALYSIS SHOWED, IT IS POSSIBLE FOR A SPARK PLUG TO DETACH FROM THE ENGINE CYLINDER THREADS IN THE SUBJECT VEHICLES.HOWEVER, ODI?S ANALYSIS OF 474 COMPLAINTS DESCRIBING SUCH INCIDENTS FOUND ONLY A VERY FEW ALLEGED ANY SAFETY-RELATED CONSEQUENCES.NONE OF THESE SHOWED ANY EVIDENCE OF A SERIOUS SAFETY CONSEQUENCE.GIVEN THE LARGE POPULATION AND RELATIVELY LONG EXPOSURE TIME OF THE SUBJECT VEHICLES, THE COMPLAINT ANALYSIS INDICATES THAT THE RISK TO MOTOR VEHICLE SAFETY FROM THE ALLEGED DEFECT IS VERY LOW.IN VIEW OF THE FOREGOING, IT IS UNLIKELY THAT NHTSA WOULD ISSUE AN ORDER FOR THE NOTIFICATION AND REMEDY OF THE ALLEGED DEFECT AT THE CONCLUSION OF THE INVESTIGATION REQUESTED IN THE PETITION.THEREFORE, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA?S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY?S SAFETY MISSION, THE PETITION IS DENIED.

Engine And Engine Cooling

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN ANY OF THE 10,319,810 SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF ONLY TWO INCIDENTS WHERE THE VEHICLE STALLED WITHOUT RESTART.INFORMATION CONTAINED IN THE ODI CONSUMER COMPLAINTS AND OBTAINED FROM 72 TELEPHONE INTERVIEWS WITH COMPLAINANTS SHOWED THE FOLLOWING:(1) 99% OF THE COMPLAINTS WERE ON MY 1997 TO 2002 SUBJECT VEHICLES.(2) MOST THE COMPLAINANTS REPORTED HEARING A LOUD POP WHILE DRIVING OR UPON STARTING UP THE VEHICLE FOLLOWED BY A LOUD, REPETITIVE CLICKING OR POPPING SOUND.(3) MANY OF THE COMPLAINANTS REPORTED THAT THE POPPING SOUND WAS ACCOMPANIED BY SOME LOSS OF VEHICLE POWER; HOWEVER, IN 99% OF THE INCIDENTS REPORTED, THE VEHICLE DID NOT STALL.IN THE VERY FEW INCIDENTS WHERE THE VEHICLE DID STALL, MOST VEHICLES COULD BE RESTARTED.(4) ONLY A SMALL PERCENTAGE OF THE COMPLAINANTS CITED THAT THEY SMELLED GAS OR A SLIGHT BURNING SMELL WHEN THE INCIDENT OCCURRED.(5) IN ALL BUT A VERY FEW INCIDENTS, VEHICLE DAMAGE WAS LIMITED TO THE ENGINE.IN ONE INCIDENT, THE COMPLAINT REPORTED THAT THE FUEL RAIL WAS DAMAGED AND REPLACED AFTER ONE OF THE SPARK PLUGS EJECTED FROM THE ENGINE; HOWEVER, THE COMPLAINANT REPORTED THAT THE DAMAGE DID NOT RESULT IN ANY TYPE OF FUEL LEAK OR FIRE.IN ANOTHER INCIDENT, THE ONLY INCIDENT WHERE A FIRE WAS ALLEGED, THE COMPLAINANT REPORTED THAT NO FLUID LEAK WAS OBSERVED, BUT THAT A FIRE RESULTED AFTER THE SPARK PLUG HAD EJECTED FROM THE ENGINE AND HE HAD RESTARTED THE VEHICLE AND DRIVEN TO ANOTHER LOCATION.NONE OF THE COMPLAINANTS REPORTED ANY DAMAGE TO THE VEHICLE HOOD.(6) ONLY TWO COMPLAINANTS REPORTED THAT THEY OBSERVED WHAT APPEARED TO BE SOME DROPS OF FUEL COMING FROM THE CYLINDER WHERE THE SPARK PLUG HAD FAILED OR ON THE SPARK PLUG ITSELF; HOWEVER, EACH OF THESE COMPLAINANTS REPORTED THAT THERE WAS NO SMOKE OR FLAMES AS A RESULT OF HIS INCIDENT.AS THE PETITIONER NOTED, AND ODI?S ANALYSIS SHOWED, IT IS POSSIBLE FOR A SPARK PLUG TO DETACH FROM THE ENGINE CYLINDER THREADS IN THE SUBJECT VEHICLES.HOWEVER, ODI?S ANALYSIS OF 474 COMPLAINTS DESCRIBING SUCH INCIDENTS FOUND ONLY A VERY FEW ALLEGED ANY SAFETY-RELATED CONSEQUENCES.NONE OF THESE SHOWED ANY EVIDENCE OF A SERIOUS SAFETY CONSEQUENCE.GIVEN THE LARGE POPULATION AND RELATIVELY LONG EXPOSURE TIME OF THE SUBJECT VEHICLES, THE COMPLAINT ANALYSIS INDICATES THAT THE RISK TO MOTOR VEHICLE SAFETY FROM THE ALLEGED DEFECT IS VERY LOW.IN VIEW OF THE FOREGOING, IT IS UNLIKELY THAT NHTSA WOULD ISSUE AN ORDER FOR THE NOTIFICATION AND REMEDY OF THE ALLEGED DEFECT AT THE CONCLUSION OF THE INVESTIGATION REQUESTED IN THE PETITION.THEREFORE, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA?S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY?S SAFETY MISSION, THE PETITION IS DENIED.

PE03020 · Front Seat Back Recliner Attachment

Opened May 21, 2003 · Closed Sep 5, 2003

Status: closed (inferred from source dates) · Seats:front Assembly:recliner

BY LETTER DATED AUGUST 4, 2003, FORD NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V281) INVOLVING CERTAIN MODEL YEAR (MY) 1998-2001 FORD EXPLORER / MERCURY MOUNTAINEER 4-DOOR, MY 1998-2000 FORD EXPLORER 2-DOOR AND MY 2001-2002 FORD EXPLORER SPORT AND SPORT TRAC VEHICLES EQUIPPED WITH HIGH BACK SEATS.COMPLAINTS ALLEGE THAT THE DRIVER'S SEAT BACK RECLINED WITHOUT WARNING.A BOLT BETWEEN THE UPPER SEAT RECLINER ATTACHMENT AND THE SEAT BACK FRAME MAY FRACTURE.FORD WILL REPLACE THE BOLT THAT ATTACHES THE SEAT RECLINER MECHANISM TO THE SEAT BACK FRAME ON THE DRIVER SIDE SEAT.BASED ON FORD'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.