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2016 Ford Expedition

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2016 Ford Expedition do not stand out strongly from the model-year median of 155.

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When problems were reported

Mileage at the reported incident

128 reports with mileage · 87 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine. Review the 37 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 36 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

8 crash reports8 fire reports4 injury reports

Engine complaints

37 reports
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Mileage unknown · Feb 17, 2023
Engine

I was driving at ~40 mph and the car suddenly lost power and decelerated. The wrench dash light came on. The car was forced into limp mode. The p2112 code showed on my OBD scanner. The code indicates a throttle body actuator stuck closed. The car started to run very rough, was stuck in 2nd gear and would only do 5 mph. Upon…

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I was driving at ~40 mph and the car suddenly lost power and decelerated. The wrench dash light came on. The car was forced into limp mode. The p2112 code showed on my OBD scanner. The code indicates a throttle body actuator stuck closed. The car started to run very rough, was stuck in 2nd gear and would only do 5 mph. Upon turning off and restarting vehicle the wrench light turned off and the throttle response was normal. I will have to replace the throttle body at my expense as the car is past warranty. I will keep the part for inspection. The road was relatively empty so it did not cause an accident. In heavy traffic at highway speeds this might have caused an injury wreck. The sudden deceleration without any brake lights could easily result in a rear end collision. If the deceleration happened in the middle of an intersection, a side impact or offset front collision could be the result. I have multiple scan tools and am quite proficient at using them. I also have access to the ford service manuals for my vehicle. No one has inspected the part. The vehicle had no warning lamps prior to incident. The wrench light came on at the same time the car suddenly decelerated.

NHTSA ODI #11507919

120,000 miles · Oct 12, 2022
EngineFire

The contact owned a 2016 Ford Expedition. The contact stated while driving at 20 MPH and the air conditioner stopped functioning. The contact heard a popping sound coming from the vehicle, the contact pulled over on the side of the road and noticed smoke was coming from under the glove department of the front passenger side. The…

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The contact owned a 2016 Ford Expedition. The contact stated while driving at 20 MPH and the air conditioner stopped functioning. The contact heard a popping sound coming from the vehicle, the contact pulled over on the side of the road and noticed smoke was coming from under the glove department of the front passenger side. The contact proceed to check under the hood and did not see any smoking coming from under the hood. After closing the hood, the contact noticed flames coming from under the glove department on the passenger side, the contact attempted to pull the carpet to stop the flames but it was too late the vehicle was already in flames. The fire department was able to extinguish the fire, the fire department determined that the fire was caused by the air condition blower on the passenger side. A police report was filed. There were no injuries reported. The vehicle was towed, and it was deemed a total lost by the insurance company. The manufacturer was contacted, and they stated that they would contact the contact back. The failure mileage was 120,000.

NHTSA ODI #11488986

Mileage unknown · Sep 20, 2022
Engine

2016 Ford Expedition with 55k miles. Engine blown, hole in side of block. Mechanic has said Ford is backordered 6 months for engines, with 400 in backorder in my region alone. Clearly there is an engine flaw and this engine needs to be recalled.

NHTSA ODI #11485460

Mileage unknown · Aug 21, 2022
Engine

Exhaust manifold is separating from the engine, causing a chirping noise and allowing exhaust to escape without passing through the muffler.

NHTSA ODI #11480441

Mileage unknown · Feb 6, 2022
EngineFuel/propulsion System

Water/condensation build-up in charge air cooler collects in tubing and discharges into intake when quickly accelerating from a stopped position or “punching it” to pass a slower vehicle in traffic. This causes my vehicle to go into limp mode and lose all power which can be extremely dangerous in high traffic conditions.

NHTSA ODI #11450683

Mileage unknown · Oct 11, 2021
EngineFuel/propulsion System

75k Miles, 2016 Expedition Known Throttle body issue. Engaging the "Limp Mode" Happened several times before we could get it into the dealership. Each time was at different speeds and conditions.(** Who by the way told us to just keep driving it until our dealership appointment arrived approx. 2 weeks later) Not thrilled about…

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75k Miles, 2016 Expedition Known Throttle body issue. Engaging the "Limp Mode" Happened several times before we could get it into the dealership. Each time was at different speeds and conditions.(** Who by the way told us to just keep driving it until our dealership appointment arrived approx. 2 weeks later) Not thrilled about this issue. We purchased the vehicle as a family hauler and a road tripper. Do not like the idea of having my kids in the car and the potential of this happening in a dangerous area. Ford dealer replaced the unit 10/8/21 we will see if the replacement will be a permanent fix for the vehicle. It does seem like ford is dragging their feet on this and not issuing a recall.

NHTSA ODI #11436316

53,000 miles · May 5, 2021
EnginePower TrainVehicle Speed Control

I WAS ACCELERATING, TURNING LEFT TO ENTER A FREEWAY ON RAMP. MY SPEED WAS REDUCED TO 1MPH AND I WAS UNABLE TO ACCELERATE OR CONTROL THE CAR. WHEN I PUSHED ON THE ACCELERATOR NOTHING HAPPENED IT DID NOT REV THE ENGINE. A POP UP APPEARED WITH A WRENCH AND THE WORDS "SEE OWNERS MANUAL" I WAS ABLE TO TURN OFF THE CAR AND TURN IT BAC…

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I WAS ACCELERATING, TURNING LEFT TO ENTER A FREEWAY ON RAMP. MY SPEED WAS REDUCED TO 1MPH AND I WAS UNABLE TO ACCELERATE OR CONTROL THE CAR. WHEN I PUSHED ON THE ACCELERATOR NOTHING HAPPENED IT DID NOT REV THE ENGINE. A POP UP APPEARED WITH A WRENCH AND THE WORDS "SEE OWNERS MANUAL" I WAS ABLE TO TURN OFF THE CAR AND TURN IT BACK ON. THIS ALLOWED ME TO REGAIN FUNCTION. THIS HAPPENED WITH NO WARNING AT ALL. THERE IS NO CHECK ENGINE LIGHT OR ENGINE CODES. THIS IS EXTREMELY DANGEROUS! I WAS IN THE MIDDLE OF AN INTERSECTION WHERE CARS WERE BOTH ENTERING AND EXITING THE FREEWAY. FORTUNATELY I AVOIDED AN ACCIDENT HAD THIS HAPPENED AFTER I GOT ON THE FREEWAY I MIGHT NOT HAVE BEEN SO LUCKY! UPON RETURNING HOME I CHECKED THE OWNERS MANUAL AND THERE IS NOTHING ABOUT A WRENCH LIGHT IN THERE.

NHTSA ODI #11415332

63,000 miles · Oct 23, 2020
Engine

TL* THE CONTACT OWNS A 2016 FORD EXPEDITION. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 30 MPH, THE VEHICLE STALLED WITH AN UNKNOWN WARNING LIGHT ILLUMINATED. THE VEHICLE WAS RESTARTED HOWEVER, THE FAILURE RECURRED SEVERAL TIMES. THE DEALER WAS NOT CONTACTED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF…

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TL* THE CONTACT OWNS A 2016 FORD EXPEDITION. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 30 MPH, THE VEHICLE STALLED WITH AN UNKNOWN WARNING LIGHT ILLUMINATED. THE VEHICLE WAS RESTARTED HOWEVER, THE FAILURE RECURRED SEVERAL TIMES. THE DEALER WAS NOT CONTACTED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 63,000.

NHTSA ODI #11365873

51,860 miles · Aug 18, 2020
Electrical SystemEngine

2016 FORD EXPEDITION EL LIMITED - MANUFACTURED IN DEARBORN MICHIGAN "YELLOW WRENCH" WARNING LIGHT CAME ON THE FREEWAY AND CUT 100% OF POWER TO THE MOTOR, ALMOST CAUSING AN ACCIDENT. I HAD TO TRAVERSE TRAFFIC TO GET TO A SAFE AREA. CALLED A DEALERSHIP AND THEY SAID IT WAS LIKELY THE THROTTLE BODY. FORD IMPLEMENTED A VOLUNTARY …

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2016 FORD EXPEDITION EL LIMITED - MANUFACTURED IN DEARBORN MICHIGAN "YELLOW WRENCH" WARNING LIGHT CAME ON THE FREEWAY AND CUT 100% OF POWER TO THE MOTOR, ALMOST CAUSING AN ACCIDENT. I HAD TO TRAVERSE TRAFFIC TO GET TO A SAFE AREA. CALLED A DEALERSHIP AND THEY SAID IT WAS LIKELY THE THROTTLE BODY. FORD IMPLEMENTED A VOLUNTARY RECALL FOR ALL OTHER 2015 & 2016 MODELS EXCEPT THE EXPEDITION WHICH IS BUILT ON THE EXACT SAME ASSEMBLY LINE AS THE F150 AND WITH THE SAME DEFECTIVE PART. FORD RECALL NUMBER WAS 16B32. I AM PAYING $500 OUT OF POCKET SINCE THIS ITEM IS NOT COVERED UNDER WARRANTY AND MY VEHICLE WAS NOT INCLUDED IN THE RECALL. THIS ISSUE IS DANGEROUS AND COULD SERIOUSLY HURT OR KILL SOMEONE. FORD HAS HAD A HISTORY OF BAD THROTTLE BODIES AND THE NHSTA NEEDS TO HAVE THIS ISSUE FORMALLY RECALLED.

NHTSA ODI #11350019

64,000 miles · Jun 23, 2020
EngineFuel/propulsion SystemVehicle Speed Control

P2112 ERROR KEEPS COMING UP CAUSING SUDDEN LOSE OF POWER IN THE VEHICLE. THIS HAS HAPPENED WHILE DRIVING ON THE FREEWAY, CAUSING A PANIC MOMENT TO GET TO THE SHOULDER, AND ON CITY AND RURAL ROADS. WE HAVE TO PULL OVER SHUT THE VEHICLE DOWN AND THEN RESTART IT SO THAT WE CAN CONTINUE DRIVING. *TR

NHTSA ODI #11330390

Official recalls

3

25V572000 · Back Over Prevention: Sensing System: Camera

Sep 3, 2025

Ford Motor Company (Ford) is recalling certain 2015-2019 Lincoln MKC, Mustang, F-350 SD, F-250 SD, F-450 SD, 2015-2017 Lincoln Navigator, Expedition, 2015-2018 Edge, Transit Connect, 2016-2019 F-550 SD, Transit, 2017-2019 Econoline, and 2019 Ranger vehicles. The rearview camera may display a distorted, inverted, or blank image when the vehicle is in reverse.

Consequence & remedy

Consequence: A rearview camera that displays an inverted, distorted, or blank image can reduce the driver’s view behind the vehicle, increasing the risk of a crash.

Remedy: Dealers will inspect and replace the rearview camera as necessary, free of charge. Owner notification letters were mailed January 13, 2026. Ford owners will receive letters in phases, beginning January 2026 and June 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S89. This recall expands previous NHTSA recall number 25V270. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning September 8, 2025.

22V648000 · Electrical System:wiring:interior/under Dash; Visibility:defroster/defogger/hvac System:fan/motor

Aug 26, 2022

Ford Motor Company (Ford) is recalling certain 2015-2017 Ford Expedition and Lincoln Navigator vehicles. The front blower motor located behind the glove box may fail.

Consequence & remedy

Consequence: Front blower motor failure can increase the risk of a vehicle interior fire.

Remedy: Dealers will replace the front blower motor assembly, free of charge. Owner notification letters were mailed August 4, 2023. Remedy parts are expected to become available in the second quarter of 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S56.

Additional source detail variants (2)

Visibility:defroster/defogger/hvac System:fan/motor

Ford Motor Company (Ford) is recalling certain 2015-2017 Ford Expedition and Lincoln Navigator vehicles. The front blower motor located behind the glove box may fail.

Consequence: Front blower motor failure can increase the risk of a vehicle interior fire.

Remedy: Dealers will replace the front blower motor assembly, free of charge. Owner notification letters were mailed August 4, 2023. Remedy parts are expected to become available in the second quarter of 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S56.

Electrical System:wiring:interior/under Dash

Ford Motor Company (Ford) is recalling certain 2015-2017 Ford Expedition and Lincoln Navigator vehicles. The front blower motor located behind the glove box may fail.

Consequence: Front blower motor failure can increase the risk of a vehicle interior fire.

Remedy: Dealers will replace the front blower motor assembly, free of charge. Owner notification letters were mailed August 4, 2023. Remedy parts are expected to become available in the second quarter of 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S56.

22V150000 · Service Brakes, Hydraulic:foundation Components:master Cylinder; Service Brakes, Hydraulic:power Assist

Mar 11, 2022

Ford Motor Company (Ford) is recalling certain 2016-2017 Ford Expedition, Lincoln Navigator, and 2016-2018 F-150 vehicles equipped with 3.5L Ecoboost engines. The brake master cylinder may allow brake fluid to leak from the front wheel circuit into the brake booster.

Consequence & remedy

Consequence: A loss of brake fluid may result in a change in brake pedal travel, increased pedal effort and reduced front brake function, requiring greater effort and distance to stop the vehicle. These conditions can increase the risk of a crash.

Remedy: Dealers will replace the brake master cylinder. If the master cylinder is leaking, the brake booster will also be replaced. Repairs will be performed free of charge. An interim owner notification letter notifying customers of the safety defect were mailed on April 29, 2022. Owner notification letters were mailed April 29, 2022. This recall is an expansion of NHTSA recall number 20V-332. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S11.

Additional source detail variants (2)

Service Brakes, Hydraulic:foundation Components:master Cylinder

Ford Motor Company (Ford) is recalling certain 2016-2017 Ford Expedition, Lincoln Navigator, and 2016-2018 F-150 vehicles equipped with 3.5L Ecoboost engines. The brake master cylinder may allow brake fluid to leak from the front wheel circuit into the brake booster.

Consequence: A loss of brake fluid may result in a change in brake pedal travel, increased pedal effort and reduced front brake function, requiring greater effort and distance to stop the vehicle. These conditions can increase the risk of a crash.

Remedy: Dealers will replace the brake master cylinder. If the master cylinder is leaking, the brake booster will also be replaced. Repairs will be performed free of charge. An interim owner notification letter notifying customers of the safety defect were mailed on April 29, 2022. Owner notification letters were mailed April 29, 2022. This recall is an expansion of NHTSA recall number 20V-332. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S11.

Service Brakes, Hydraulic:power Assist

Ford Motor Company (Ford) is recalling certain 2016-2017 Ford Expedition, Lincoln Navigator, and 2016-2018 F-150 vehicles equipped with 3.5L Ecoboost engines. The brake master cylinder may allow brake fluid to leak from the front wheel circuit into the brake booster.

Consequence: A loss of brake fluid may result in a change in brake pedal travel, increased pedal effort and reduced front brake function, requiring greater effort and distance to stop the vehicle. These conditions can increase the risk of a crash.

Remedy: Dealers will replace the brake master cylinder. If the master cylinder is leaking, the brake booster will also be replaced. Repairs will be performed free of charge. An interim owner notification letter notifying customers of the safety defect were mailed on April 29, 2022. Owner notification letters were mailed April 29, 2022. This recall is an expansion of NHTSA recall number 20V-332. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S11.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.