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1994 Ford Exp

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

Limited mileage data: 3 of 6 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 1 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine. Review the 1 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 1 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

2 crash reports3 fire reports2 injury reports

Power Train complaints

1 reports
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90,000 miles · Jun 20, 2005
Power TrainFire

ON JUNE 8, 2005 MY HUSBAND, DAUGHTER AND I WERE ON VACATION. WE WERE DRIVING DOWN A ONE WAY, ONE LANE ROAD IN GATLINBURG, TENNESSEE AT ABOUT 10 MILES AN HOUR. THE EXPLORER MADE A STRANGE NOISE AND WHEN MY HUSBAND PULLED OVER TO THE SIDE OF THE ROAD AND CAME TO A STOP THE EXPLORER FILLED UP WITH SMOKE ON THE INSIDE. WE GOT OUT AN…

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ON JUNE 8, 2005 MY HUSBAND, DAUGHTER AND I WERE ON VACATION. WE WERE DRIVING DOWN A ONE WAY, ONE LANE ROAD IN GATLINBURG, TENNESSEE AT ABOUT 10 MILES AN HOUR. THE EXPLORER MADE A STRANGE NOISE AND WHEN MY HUSBAND PULLED OVER TO THE SIDE OF THE ROAD AND CAME TO A STOP THE EXPLORER FILLED UP WITH SMOKE ON THE INSIDE. WE GOT OUT AND THEN SAW THAT THE EXPLORER WAS ON FIRE. FLAMES WERE COMING FROM UNDER THE EXPLORER AND SHOOTING OUT THE GRILL. IN LESS THAN 5 MINUTES THE ENTIRE SUV WAS COMPLETELY CONSUMED BY FIRE. WE ASSUMED AT THE TIME THAT THE CAUSE MUST HAVE BEEN A FLUID LEAK SOMEWHERE. THE FIRE DEPARTMENT OFFICAL SAID THAT THE EXPLORER HAD BURNED SO COMPLETELY THAT HE WAS UNABLE TO DETERMINE A CAUSE. SINCE READING SO MANY ARTICLES SINCE JUNE 8 ABOUT FORD EXPLORERS BURNING I CAN NOT HELP BUT WONDER IF MAYBE THIS COULD HAVE BEEN SOME FAULTY PART PUT ON THIS EXPLORER WHEN IT WAS MANUFACTURED. THIS WAS A 1994 FORD EXPLORER XLT. IT ALSO MAKES ME WONDER ABOUT THE CRUSE CONTROL. AT TI MES WHEN YOU SET THE CRUSE, THE EXPLORER WOULD SURGE, (SPEED UP AND SLOW DOWN) CONSTANTLY. THEN WE WENT FOR A PERIOD OF TIME WHEN THE CRUSE WOULD NOT WORK AT ALL. THEN ONE DAY, IT STARTED WORKING AGAIN. THE SURGING GOT LESS AND LESS. WE COULD NEVER FIGURE OUT WHAT CAUSED IT TO SURGE, THE COMPLETELY STOP WORKING AND THEN MYSTERIOUSLY START WORKING AGAIN. WE WERE VERY VERY LUCK THAT NO ONE WAS SERIOUSLY INJURED, OTHER THAN A MINOR BURN TO MY HUSBANDS HAND. ALL I CAN THINK IS WHAT WOULD THE OUT COME HAVE BEEN HAD WE BEEN ON A HIGHWAY OR INTERSTATE WHERE THE SPEED LIMIT IS 70 MPH. I HAVE NO IDEA HOW LONG THE EXPLORER HAD BEEN ON FIRE. I WOULD ASSUME SEVERAL MINUTES FOR IT TO FILL WITH SMOKE AS FAST AS IT DID. THERE WAS NOTHING DONE TO CORRECT THE PROBLEM, BECAUSE THERE WAS NOTHING LEFT TO CORRECT. THE ENTIRE VEHICLE WAS BURNED. THERE WAS ONLY A HULL, FRAME AND 4 SHOVEL FULLS OF ASHES.

NHTSA ODI #10125977

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.