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2005 Ford Excursion

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2005 Ford Excursion do not stand out strongly from the model-year median of 80.

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How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

59 reports with mileage · 6 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 20 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 14 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine. Review the 9 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

2 crash reports1 fire reports2 injury reports

Engine And Engine Cooling complaints

14 reports
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107,954 miles · Jul 3, 2014
Engine And Engine Cooling

6.0L DIESEL ENGINES TO ADDRESS REPORTED INCIDENTS OF ENGINE STALLING WHILE DRIVING OCCURRED UP TO 9 TIMES IN ONE DAY. ON JUNE 25 TOOK VEHICLE TO CERTIFIED DIESEL TECH, NO COMPUTER ERRORS. D & S SERVICE TECHS TROUBLE SHOT FOR 5 DAYS TO NO AVAIL. MANUFACTURE HAS NO ADVICE FOR REPAIR. AFTER 1 WEEK BEING SERVICED AND OVER $1…

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6.0L DIESEL ENGINES TO ADDRESS REPORTED INCIDENTS OF ENGINE STALLING WHILE DRIVING OCCURRED UP TO 9 TIMES IN ONE DAY. ON JUNE 25 TOOK VEHICLE TO CERTIFIED DIESEL TECH, NO COMPUTER ERRORS. D & S SERVICE TECHS TROUBLE SHOT FOR 5 DAYS TO NO AVAIL. MANUFACTURE HAS NO ADVICE FOR REPAIR. AFTER 1 WEEK BEING SERVICED AND OVER $1,800 OF WORK IT STALLED AGAIN ON JULY 3RD. THIS IS A SERIOUS SAFETY CONCERN FOR MYSELF AND MY FAMILY. PLEASE HELP IN ADDRESSING THIS MATTER. THANK YOU. *TR

NHTSA ODI #10608032

Mileage unknown · Mar 15, 2012
Engine And Engine CoolingService Brakes, HydraulicSteering

WAS TRAVELING APPROXIMATELY 65MPH ON THE FREEWAY MERGING ONTO ANOTHER FREEWAY WHEN THE TRUCK SUDDENLY STALLED. THERE WERE NO BRAKES, NO STEERING, AND THE TRUCK WOULD NOT RESTART. WE HAD FOUR CHILDREN WITH US, THREE OF THEM SMALL AND IN CAR SEATS. WE HAD TO TRANSFER THE CHILDREN INTO A TOW TRUCK WITH MOVING TRAFFIC ON BOTH SIDES …

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WAS TRAVELING APPROXIMATELY 65MPH ON THE FREEWAY MERGING ONTO ANOTHER FREEWAY WHEN THE TRUCK SUDDENLY STALLED. THERE WERE NO BRAKES, NO STEERING, AND THE TRUCK WOULD NOT RESTART. WE HAD FOUR CHILDREN WITH US, THREE OF THEM SMALL AND IN CAR SEATS. WE HAD TO TRANSFER THE CHILDREN INTO A TOW TRUCK WITH MOVING TRAFFIC ON BOTH SIDES OF US. IT WAS A VERY DANGEROUS SITUATION, THAT COULD HAVE RESULTED IN A MAJOR ACCIDENT CAUSING MAJOR TRAUMA OR DEATH. FICM IS GOOD, WE ARE STILL TRYING TO FIGURE OUT THE PROBLEM, BUT COULD POSSIBLY BE THE HIGH PRESSURE OIL PUMP. THIS 6.0L DIESEL ENGINE SHOULD BE RECALLED AND FIXED BY FORD. THIS ISSUE HAS BEEN ADDRESSED WITH PICK-UPS AND VANS, BUT NOT THE EXCURSION. *TR

NHTSA ODI #10451860

55,000 miles · Dec 1, 2011
Engine And Engine CoolingFuel System, Gasoline

I AM SO DISAPPOINTED IN PURCHASING THIS FORD TRUCK....I HAVE HAD THIS VEHICLE FOR 5 YEARS AND IT HAS BEEN IN THE SHOP ON SEVERAL OCCASIONS FOR THE SAME REASON...EGR VALVE GETS STUCK AND I'M STUCK ON SIDE THE HIGHWAY....I CANNOT TRUST THIS VEHICLE TO GET ME TO THE CORNER STORE LET ALONE A LONG DISTANCE TRIP. ALTHOUGH I LOVED MY …

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I AM SO DISAPPOINTED IN PURCHASING THIS FORD TRUCK....I HAVE HAD THIS VEHICLE FOR 5 YEARS AND IT HAS BEEN IN THE SHOP ON SEVERAL OCCASIONS FOR THE SAME REASON...EGR VALVE GETS STUCK AND I'M STUCK ON SIDE THE HIGHWAY....I CANNOT TRUST THIS VEHICLE TO GET ME TO THE CORNER STORE LET ALONE A LONG DISTANCE TRIP. ALTHOUGH I LOVED MY TRUCK...THE COST OF THESE REPAIRS HAVE JUST BEEN ASTRONOMICAL, NOT TO MENTION THE INCONVENIENCE OF CONSTANT TOWING AND DAYS SPENT IN THE FORD SERVICE DEPARTMENT. I'VE DONE SOME RESEARCH ON THIS PROBLEM AND FOUND THAT FORD COMPANY IS MORE THAN AWARE OF THE PROBLEMS WITH THE 6.0-LITER DIESEL ENGINES AND HAS DONE LITTLE TO NOTHING TO HELP ITS CONSUMERS. MY HUSBAND AND I LOVED FORD TRUCKS, BUT THIS WILL CERTAINLY BE THE LAST TIME I PURCHASE ANYTHING FROM THIS COMPANY OR ITS BRANDS. IN FACT, IT IS IN THE SHOP AGAIN!!!!! AS I TYPE THIS COMPLAINT. *TR

NHTSA ODI #10437952

176,000 miles · Jan 3, 2011
Engine And Engine CoolingFire

TL* THE CONTACT OWNS 2005 FORD EXCURSION DIESEL. THE CONTACT STATED THAT WHILE DRIVING 60 MPH, THE VEHICLE BEGAN SMOKING AND STALLED. THE CONTACT ATTEMPTED TO RESTART THE VEHICLE BUT TO NO AVAIL. THE VEHICLE WAS TAKEN INTO A LOCAL REPAIR SHOP AND DIAGNOSED AS A FAULTY ENGINE. THE VEHICLE WAS REPAIRED. IN ADDITION, THE CONTACT S…

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TL* THE CONTACT OWNS 2005 FORD EXCURSION DIESEL. THE CONTACT STATED THAT WHILE DRIVING 60 MPH, THE VEHICLE BEGAN SMOKING AND STALLED. THE CONTACT ATTEMPTED TO RESTART THE VEHICLE BUT TO NO AVAIL. THE VEHICLE WAS TAKEN INTO A LOCAL REPAIR SHOP AND DIAGNOSED AS A FAULTY ENGINE. THE VEHICLE WAS REPAIRED. IN ADDITION, THE CONTACT STATED THAT EVERY TIME THE HEATER OR AIR CONDITIONER WAS ACTIVATED, FUMES WOULD EMIT INTO THE VEHICLE. THE FAILURE MILEAGE WAS 176,000 AND THE CURRENT MILEAGE WAS 179,000. UPDATED 2/28/11 *CN UPDATED 04/29/11

NHTSA ODI #10373894

163,000 miles · Sep 14, 2010
Engine And Engine Cooling

TL* THE CONTACT OWNS A 2005 FORD EXCURSION. THE CONTACT STATED THAT THE EXHAUST REGULATOR WAS FAILING. THIS FAILURE WOULD CAUSE A HEAVY WHITE SMOKE TO EMIT FROM THE TAIL PIPE AND IF THE VEHICLE WAS DRIVEN FOR LONG PERIODS OF TIME, THE HEAD GASKET WOULD OVERHEAT AND ALLOW WATER AND GASOLINE INTO THE ENGINE. THE DEALER INSPECTED T…

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TL* THE CONTACT OWNS A 2005 FORD EXCURSION. THE CONTACT STATED THAT THE EXHAUST REGULATOR WAS FAILING. THIS FAILURE WOULD CAUSE A HEAVY WHITE SMOKE TO EMIT FROM THE TAIL PIPE AND IF THE VEHICLE WAS DRIVEN FOR LONG PERIODS OF TIME, THE HEAD GASKET WOULD OVERHEAT AND ALLOW WATER AND GASOLINE INTO THE ENGINE. THE DEALER INSPECTED THE VEHICLE AND STATED THAT THE FAILURE WAS A KNOWN PROBLEM ON THE VEHICLE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 163,000.

NHTSA ODI #10355571

55,371 miles · Aug 25, 2010
Engine And Engine Cooling

DRIVING ON INTERSTATE AT 70 MPH, VEHICLE HAD A COMPLETE LOSS OF POWER. TRAVELING WITH FAMILY IN THE VEHICLE HAD TO BRING TO A STOP ON THE SIDE OF THE ROAD WITH NO POWER ASSISTANCE. MO HIGHWAY PATROL (MOTORIST ASSIST) HAD TO BE CALLED TO LOCATE TOW TRUCK AS WE WERE IN THE MIDDLE OF NOWHERE. WE WERE TOLD FORD HAS GIVEN ASSISTAN…

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DRIVING ON INTERSTATE AT 70 MPH, VEHICLE HAD A COMPLETE LOSS OF POWER. TRAVELING WITH FAMILY IN THE VEHICLE HAD TO BRING TO A STOP ON THE SIDE OF THE ROAD WITH NO POWER ASSISTANCE. MO HIGHWAY PATROL (MOTORIST ASSIST) HAD TO BE CALLED TO LOCATE TOW TRUCK AS WE WERE IN THE MIDDLE OF NOWHERE. WE WERE TOLD FORD HAS GIVEN ASSISTANCE ON THE REPAIR OF THIS SPECIFIC ENGINE ON OTHER VEHICLES, PICK UP OR LARGE VAN, HOWEVER THEY ARE IGNORING THE SAME REPAIRS AND FAILURES WITH THIS ENGINE IN THE EXCURSIONS.*TR

NHTSA ODI #10351787

61,463 miles · Jun 2, 2010
Engine And Engine Cooling

TL* THE CONTACT OWNS A 2005 FORD EXCURSION. WHILE DRIVING 15 MPH, THE CONTACT NOTICED THAT THE VEHICLE SUDDENLY STALLED WITHOUT WARNING. THE VEHICLE HAD NOT BEEN REPAIRED AT THE TIME OF THE COMPLAINT. THE CURRENT AND FAILURE MILEAGES WERE 61,463. UPDATED 7/26/10 *CN UPDATED 07/29/10*JB

NHTSA ODI #10334259

98,500 miles · Apr 22, 2010
Engine And Engine CoolingFuel System, Diesel

2005 6.0 L DIESEL EXCURSION ENGINE LIGHT ILLUMINATED. TOOK VEHICLE TO PRIVATE GARAGE WHO DETERMINED THAT FUEL INJECTION CONTROL MODULE IS BAD. THIS IS A RECALL (#05V27) ON MANY SIMILAR VEHICLES, BUT NOT MINE. I FEEL THE RECALL SHOULD BE EXPANDED TO THE OXFORD PLANT VEHICLES. *TR

NHTSA ODI #10327036

62,158 miles · Jan 11, 2010
Engine And Engine Cooling

VEHICLE WAS BACKING DOWN THE DRIVEWAY AND THE MOTOR STARTED SURGING AND BLOWING WHITE SMOKE. I LOST ALL POWER AND SLAMMED INTO MY TRAILER. THIS IS A KNOWN FAILURE OF THE EGR VALVE I HAVE HAD IT REPLACED AND CLEANED FIVE TIMES. THE TRUCK LOOSE ALL BRAKING POWER AND STEERING POWER WHEN THE TRUCK DIES. THEY HAVE HAD MANY KNOWN …

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VEHICLE WAS BACKING DOWN THE DRIVEWAY AND THE MOTOR STARTED SURGING AND BLOWING WHITE SMOKE. I LOST ALL POWER AND SLAMMED INTO MY TRAILER. THIS IS A KNOWN FAILURE OF THE EGR VALVE I HAVE HAD IT REPLACED AND CLEANED FIVE TIMES. THE TRUCK LOOSE ALL BRAKING POWER AND STEERING POWER WHEN THE TRUCK DIES. THEY HAVE HAD MANY KNOWN AND DOCUMENTED ISSUES IN THE AMBULANCE INDUSTRY. *TR

NHTSA ODI #10298991

87,000 miles · Dec 9, 2009
Engine And Engine Cooling

MY VEHICLE RANDOMLY EXPERIENCES ENGINE STALLS WHILE DRIVING. IT HAS STALLED WHILE TRAVELING UP TO 40 MPH IN TRAFFIC. WHEN IT STALLS I LOSE POWER BRAKES AND STEERING. I'VE HAD THE VEHICLE AT THE DEALER OFF AND ON FOR APPROXIMATELY TWO MONTHS AND THEY ARE UNABLE TO FIX THE PROBLEM. *TR

NHTSA ODI #10295117

Official recalls

2

11V352000 · Exterior Lighting:brake Lights; Exterior Lighting:tail Lights

Jul 13, 2011

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence & remedy

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Additional source detail variants (2)

Exterior Lighting:brake Lights

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Exterior Lighting:tail Lights

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

05V270000 · Electrical System:wiring

Jun 10, 2005

CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.

Consequence & remedy

Consequence: SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.

Remedy: DEALERS WILL UPGRADE THE FUEL INJECTION CONTROL MODULE (FICM) WIRE HARNESS OR REPLACED, AND/OR HAVE A NEW INJECTION CONTROL PRESSURE (ICP)) SENSOR CONNECTOR INSTALLED FREE OF CHARGE. THE RECALL BEGAN ON JULY 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.