NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
1,316 reports45,000 miles · Apr 8, 2014
Electrical SystemEngine
LOSS OF POWER AT HIGHWAY SPEED, 70 MILES PER HOUR, DURING RUSH HOUR TRAFFIC. MY WIFE HAD TO PULL OVER TO BREAKDOWN LANE AND TURN OFF ENGINE, ON I-95 IN WEST PALM BEACH FL AREA. WRENCH LIGHT ILLUMINATED. VEHICLE RESTARTED, AFTER A FEW MINUTES WAITING AT SIDE OF VERY BUSY HIGHWAY. SECOND TIME THIS HAPPENED WITHIN TWO WEEKS. VERY…
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LOSS OF POWER AT HIGHWAY SPEED, 70 MILES PER HOUR, DURING RUSH HOUR TRAFFIC. MY WIFE HAD TO PULL OVER TO BREAKDOWN LANE AND TURN OFF ENGINE, ON I-95 IN WEST PALM BEACH FL AREA. WRENCH LIGHT ILLUMINATED. VEHICLE RESTARTED, AFTER A FEW MINUTES WAITING AT SIDE OF VERY BUSY HIGHWAY. SECOND TIME THIS HAPPENED WITHIN TWO WEEKS. VERY DANGEROUS SITUATION!!!!!! 2011 FORD ESCAPE LTD 3 L V6. *TR
NHTSA ODI #10578152
Mileage unknown · Apr 7, 2014
Steering
THE STEERING JAMS UP, DIFFICULT TO TURN, WHEN IT IS TURNED OFF AND IT TURNS THEN. *TR
NHTSA ODI #10578032
58,040 miles · Apr 3, 2014
Steering
TRAVELING ON I-71 SOUTHBOUND IN CLEVELAND, OH DOING A SPEED OF ABOUT 70MPH, I ALL OF A SUDDEN HAD NO POWER STEERING. THERE WERE NO WARNING LIGHTS TO INDICATE A PROBLEM. THANKFULLY I WAS ABLE TO STILL DRIVE THE VEHICLE WITHOUT TOO MUCH OF AN ISSUE. THIS SAME PROBLEM HAPPENED AGAIN LATER IN THE DAY ONLY THIS TIME, I HAD STOPPED…
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TRAVELING ON I-71 SOUTHBOUND IN CLEVELAND, OH DOING A SPEED OF ABOUT 70MPH, I ALL OF A SUDDEN HAD NO POWER STEERING. THERE WERE NO WARNING LIGHTS TO INDICATE A PROBLEM. THANKFULLY I WAS ABLE TO STILL DRIVE THE VEHICLE WITHOUT TOO MUCH OF AN ISSUE. THIS SAME PROBLEM HAPPENED AGAIN LATER IN THE DAY ONLY THIS TIME, I HAD STOPPED AT AN ATM. WHEN I STARTED TO PULL AWAY I NOTICED ONCE AGAIN I DIDN'T HAVE POWER STEERING. THIS TIME I WAS ABLE TO TURN OFF THE ENGINE WAIT FOR 5 SECONDS AND RESTARTED THE ENGINE, THE POWER STEERING STARTED WORKING AGAIN. *TR
NHTSA ODI #10577262
73,000 miles · Mar 19, 2014
Vehicle Speed Control
I WAS DRIVING IN THE LEFT LANE OF I-495 IN LONG ISLAND, NY AROUND 1:00 PM WHEN MY CAR COMPLETELY LOST POWER. I PRESSED THE GAS PEDAL AND FELT THAT THERE WAS NO POWER IN THE ACCELERATOR. THE CAR WAS NOW ONLY MOVING BECAUSE OF THE PREVIOUS HIGHWAY SPEED THAT I HAD BEEN DRIVING AT, AND I WAS ABLE TO USE THE REMAINING PROPULSION OF …
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I WAS DRIVING IN THE LEFT LANE OF I-495 IN LONG ISLAND, NY AROUND 1:00 PM WHEN MY CAR COMPLETELY LOST POWER. I PRESSED THE GAS PEDAL AND FELT THAT THERE WAS NO POWER IN THE ACCELERATOR. THE CAR WAS NOW ONLY MOVING BECAUSE OF THE PREVIOUS HIGHWAY SPEED THAT I HAD BEEN DRIVING AT, AND I WAS ABLE TO USE THE REMAINING PROPULSION OF THE CAR TO PASS TO THE RIGHT LANE AND PULL OVER ONTO THE SHOULDER. I HAD TO WAIT 2 HOURS FOR A TOW TRUCK TO ARRIVE WHILE WAITING PRECARIOUSLY CLOSE TO THE RIGHT LANE OF A MAJOR HIGHWAY, BECAUSE I WAS NOT ABLE TO MOVE THE CAR FURTHER TO THE RIGHT ON THE SHOULDER DUE TO THE LACK OF POWER. NEEDLESS TO SAY, THIS WAS AN EXTREMELY DANGEROUS EVENT FOR ME, AS I WAS SURROUNDED BY TRACTOR TRAILERS AND OTHER LARGE VEHICLES THAT WERE DRIVING A MINIMUM OF 65 MPH. I COULD'VE BEEN KILLED HAD I NOT THOUGHT QUICKLY TO GUIDE MY VEHICLE OFF THE HIGHWAY AND ONTO THE SHOULDER. I'VE NOW READ ABOUT NHTSA'S INVESTIGATION INTO THIS STALLING ISSUE WITH FORD VEHICLES AND THOUGHT IT WAS IMPORTANT TO NOTIFY THE AGENCY ABOUT YET ANOTHER EVENT - MY OWN. MY VEHICLE IS CURRENTLY AT A FORD DEALERSHIP IN LONG ISLAND AND I AM AWAITING NEWS REGARDING THE CAUSE OF THE PROBLEM. BUT AFTER READING ABOUT THE NUMEROUS COMPLAINTS WHICH MIRROR MY OWN CAR'S POWER LOSS, I BELIEVE THAT I MAY ALSO HAVE A THROTTLE BODY ISSUE. PLEASE EXPEDITE YOUR INVESTIGATION INTO THIS DANGEROUS PROBLEM. PEOPLE'S LIVES ARE AT STAKE. *TR
NHTSA ODI #10573608
35,000 miles · Mar 13, 2014
Power Train
TRANSMISSION SLIPS TWICE AND JERKS FORWARD WHEN FIRST DRIVEN COLD.........VERY DANGEROUS WHEN ENTERING A BUSY HIGHWAY................TOOK TO PALM SPRINGS MOTORS 3 TIMES AND THE PROBLEMS WAS NEVER SOLVED...........THEY TOLD ME THAT THEY COULD NOT SOLVE THE PROBLEM AND TO DRIVE IT UNTIL IT BREAKS DOWN AND THEN THEY COULD TELL WHAT…
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TRANSMISSION SLIPS TWICE AND JERKS FORWARD WHEN FIRST DRIVEN COLD.........VERY DANGEROUS WHEN ENTERING A BUSY HIGHWAY................TOOK TO PALM SPRINGS MOTORS 3 TIMES AND THE PROBLEMS WAS NEVER SOLVED...........THEY TOLD ME THAT THEY COULD NOT SOLVE THE PROBLEM AND TO DRIVE IT UNTIL IT BREAKS DOWN AND THEN THEY COULD TELL WHAT THE PROBLEM IS................THIS IS UNACCEPTABLE AND NEEDS TO BE TAKEN CARE BY FORD ASAP................ *TR
NHTSA ODI #10569106
56,205 miles · Mar 13, 2014
Steering
THE POWER STEERING WENT OUT THREE SEPARATE TIMES WHILE DRIVING IN HEAVY TRAFFIC. EACH TIME, I WAS BARELY ABLE TO PULL OVER AND TURN THE IGNITION OFF, WITHOUT BEING HIT BY TRAFFIC. I HAD TO TAKE MY SEATBELT OFF AND RAISE UP TO PUT MY FULL BODY WEIGHT ONTO THE WHEEL. AFTER THE THIRD ATTEMPT AT RESTARTING, THE POWER STEERING CAME B…
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THE POWER STEERING WENT OUT THREE SEPARATE TIMES WHILE DRIVING IN HEAVY TRAFFIC. EACH TIME, I WAS BARELY ABLE TO PULL OVER AND TURN THE IGNITION OFF, WITHOUT BEING HIT BY TRAFFIC. I HAD TO TAKE MY SEATBELT OFF AND RAISE UP TO PUT MY FULL BODY WEIGHT ONTO THE WHEEL. AFTER THE THIRD ATTEMPT AT RESTARTING, THE POWER STEERING CAME BACK ON. I DRIVE ALMOST 50 MILES A DAY ON THE HIGHWAY TO AND FROM WORK, AND I'M VERY AFRAID TO DRIVE THIS CAR, AND WON'T LET MY KIDS RIDE IN IT NOW. PHONE CALLS TO FORD AND TWO LOCAL DEALERSHIPS HAVE BEEN NO HELP. I WAS TOLD THAT THEY DOUBT THAT A CODE WILL SHOW ANY PROBLEM WITH A DIAGNOSTIC CHECK, AND THAT IF IT DOESN'T HAPPEN TO THE SERVICE EMPLOYEE, THERE IS NOTHING MORE THEY CAN DO. I WAS ALSO TOLD THAT MINE IS THE FIRST REPORT OF THIS KIND, AND THAT A DIAGNOSTIC CHECK AND POSSIBLE REPLACEMENT COST WILL BE UP TO ME AS MY WARRANTY HAS EXPIRED. THERE ARE NUMEROUS ACCOUNTS OF THIS PROBLEM ON THE INTERNET, AND SHOULD NOT BE A WARRANTY ISSUE, IT'S A SAFETY ISSUE THAT FORD NEEDS TO ADDRESS. *TR
NHTSA ODI #10569005
49,366 miles · Mar 11, 2014
Engine And Engine CoolingFuel/propulsion System
CHECK ENGINE LIGHT CAME ON AND VEHICLE LOST POWER AND DIED. PULLED OVER TO THE SIDE OF THE ROAD AND TURNED OFF THE VEHICLE FOR A FEW MINUTES, THEN TURNED IT ON AND WAS ABLE TO PROCEED FOR ANOTHER 5-6 MILES, THEN THE ISSUE REPEATED. CHECK ENGINE LIGHT REMAINED ON, HOWEVER. FINALLY WAS ABLE TO COMPLETE MY TRIP WITHOUT FURTHER INCI…
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CHECK ENGINE LIGHT CAME ON AND VEHICLE LOST POWER AND DIED. PULLED OVER TO THE SIDE OF THE ROAD AND TURNED OFF THE VEHICLE FOR A FEW MINUTES, THEN TURNED IT ON AND WAS ABLE TO PROCEED FOR ANOTHER 5-6 MILES, THEN THE ISSUE REPEATED. CHECK ENGINE LIGHT REMAINED ON, HOWEVER. FINALLY WAS ABLE TO COMPLETE MY TRIP WITHOUT FURTHER INCIDENT. THIS SAME ISSUE HAPPENED AGAIN ABOUT A WEEK LATER, WITH THE SAME OUTCOME AS THE FIRST TIME IT HAPPENED. SCHEDULED A REPAIR FOR 11/14/12 AT WHICH TIME I WAS INFORMED THAT THERE WAS A DEFAULT CODE P1450. CANNISTER WAS FULL OF FUEL. EVAPORATOR CANISTER, PIPE AND VALVE WERE REPLACED. TOTAL FOR THE REPAIR $557.16 PLUS SALES TAX BECAUSE VEHICLE MILEAGE EXCEEDED 36,000 WARRANTY CEILING. THEN ON MAY 16, 2013, WHILE ON VACATION, VEHICLE HAD SIMILAR PROBLEMS - ENGINE LIGHT CAME ON, VEHICLE LOST POWER AND DIED... PULLED OVER, TURNED OFF VEHICLE, TURNED IT BACK ON AND WAS ABLE TO MAKE IT TO THE NEXT TOWN WITH A FORD DEALERSHIP WHERE WE HAD A DIAGNOSTIC RUN ON THE VEHICLE. THIS TIME THE CODES WERE P0685 AND P2112, WHICH REQUIRED THE REPLACEMENT OF THE THROTTLE BODY AND MOTOR ASSEMBLY WHICH COST ANOTHER $314.18 PLUS SALES TAX. I HAVE SINCE RECEIVED A LETTER FROM FORD STATING THAT THE THROTTLE BODY IS NOW BEING COVERED UNDER THE CUSTOMER SATISFACTION PROGRAM 13N03, BUT WONDER WHY THERE IS NOT SIMILAR COVERAGE FOR THE EVAPORATOR CANNISTER ISSUE. *TR
NHTSA ODI #10568554
29,000 miles · Mar 5, 2014
Steering
POWER STEERING LOSS. CAN RESET WITH SHUT DOWN AND RESTART. *TR
NHTSA ODI #10567150
67,000 miles · Mar 4, 2014
Power Train
MY FIRST INCIDENT OCCURRED ON FRIDAY, AUGUST 30, 2013. I LOST POWER AND ACCELERATION WITH ABSOLUTELY NO WARNING AT ALL. I OBSERVED THAT THE WRENCH LIGHT WAS ON AND NOTICED THAT THE CAR WAS SHUDDERING. I TURNED THE IGNITION ALL THE WAY OFF AND SAT FOR A MINUTE AND TURNED THE CAR BACK ON. IT STARTED FINE AND I IMMEDIATELY TOOK TH…
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MY FIRST INCIDENT OCCURRED ON FRIDAY, AUGUST 30, 2013. I LOST POWER AND ACCELERATION WITH ABSOLUTELY NO WARNING AT ALL. I OBSERVED THAT THE WRENCH LIGHT WAS ON AND NOTICED THAT THE CAR WAS SHUDDERING. I TURNED THE IGNITION ALL THE WAY OFF AND SAT FOR A MINUTE AND TURNED THE CAR BACK ON. IT STARTED FINE AND I IMMEDIATELY TOOK THE CAR TO A MECHANIC NEARBY. I LEFT THE CAR FOR 4 DAYS WHILE OUT OF TOWN AND THE MECHANIC INFORMED ME UPON MY RETURN THAT THEY WERE UNABLE TO DIAGNOSE THE PROBLEM OR REPEAT THE PROBLEM, SO I RETRIEVED MY CAR HOPING THAT IT WAS JUST A ONE TIME INCIDENT. THE SAME OCCURRENCE HAPPENED TWICE MORE ON SEPTEMBER 6, 2013; THIS TIME IN RUSH HOUR TRAFFIC AND IT WAS IN VERY HAZARDOUS AND UNSAFE CONDITIONS. I WAS ABLE TO COAST TO THE SIDE OF THE ROAD AND TURN THE CAR OFF WITHOUT FURTHER INCIDENT. I'M SURPRISED THAT FORD HAS NOT ALREADY ISSUED A RECALL ON THIS PARTICULAR PROBLEM. SOMEONE COULD GET HURT AND THIS VEHICLE IS VERY UNSAFE WITH THIS POTENTIAL POWER TRAIN PROBLEM. I TOOK IT UPON MYSELF TO DO SOME RESEARCH AND I SEE COMPLAINTS ON OTHER FORD MODELS AND THE ESCAPE AS FAR BACK AS 2008. SHAME ON FORD. I WILL BE TAKING THE CAR TO A FORD SERVICE DEALER ON MONDAY, AUGUST 9, 2013. I LOVE THE ESCAPE (THIS IS MY SECOND ONE) AND HAVE PURCHASED NOTHING BUT FORD PRODUCTS. I WILL SERIOUSLY CONSIDER ANOTHER MAKE FOR MY NEXT VEHICLE PURCHASE. FORD SHOULD ABSOLUTELY DO THE RIGHT THING AND ISSUE A RECALL.
NHTSA ODI #10567348
51,580 miles · Mar 3, 2014
EngineFuel System, GasolineVehicle Speed Control
DRIVING ON A WINDING, MOUNTAINOUS ROAD THE CAR SUDDENLY LOST POWER AND WAS NOT RESPONSIVE TO THE ACCELERATOR. THERE WAS NO SHOULDER, SO I KEPT GOING, VERY SLOWLY, AND THEN IT RESUMED NORMAL OPERATING RESPONSIVENESS, ONLY TO LOSE POWER AGAIN. THIS CONTINUED FOR THE 4 MILES IT TOOK FOR ME TO GET HOME. I HOPED IT WAS SOME BAD GA…
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DRIVING ON A WINDING, MOUNTAINOUS ROAD THE CAR SUDDENLY LOST POWER AND WAS NOT RESPONSIVE TO THE ACCELERATOR. THERE WAS NO SHOULDER, SO I KEPT GOING, VERY SLOWLY, AND THEN IT RESUMED NORMAL OPERATING RESPONSIVENESS, ONLY TO LOSE POWER AGAIN. THIS CONTINUED FOR THE 4 MILES IT TOOK FOR ME TO GET HOME. I HOPED IT WAS SOME BAD GAS AND WAS A ONE-TIME EVENT - UNTIL IT HAPPENED AGAIN, AND I WAS AGAIN ABLE TO GET HOME. I AM NOW AFRAID TO DRIVE IT. *TR
NHTSA ODI #10566810
Official recalls
2Oct 26, 2016
Ford Motor Company (Ford) is recalling certain model year 2010-2012 Ford Escape vehicles manufactured February 26, 2009, to April 29, 2012, and 2010-2011 Mercury Mariner vehicles manufactured February 25, 2009, to December 12, 2010. On vehicles with a 3.0L engine, the Fuel Delivery Module (FDM) may crack, causing a fuel leak.
Consequence & remedy
Consequence: A fuel leak in the presence of an ignition source increases the risk of a fire.
Remedy: Ford will notify owners, and dealers will replace the FDM flange with one that has a redesigned fuel supply port, free of charge. Remedy parts are currently unavailable. Interim notices were mailed to owners on December 13, 2016. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 16S41.
May 29, 2014
Ford Motor Company (Ford) is recalling certain model year 2008-2011 Ford Escape and Mercury Mariner vehicles manufactured August 18, 2006, through September 11, 2010. The affected vehicles have a steering torque sensor that may not be able to properly detect driver steering input. As a result, the system could remove the Electric Power Steering (EPS) assist.
Consequence & remedy
Consequence: If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will update the software for the power steering control module (PSCM) and the instrument cluster module, free of charge. If a vehicle shows a history of a loss of the torque sensor signal or fault codes relating to the PSCM when the vehicle is brought in for the recall remedy, the affected components will be replaced, free of charge. The recall began on July 18, 2014. Owners may contact Ford customer service at 1-800-392-3673. Ford's number for this recall is 14S05.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
4DP15001 · Loss Of Power Steering While Driving
Opened Apr 1, 2015 · Closed Jun 14, 2018
Status: closed (inferred from source dates) · Steering:electric Power Assist System
On May 27, 2014, amended June 2, 2014, Ford Motor Company (Ford) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist while driving in approximately 746,067 model year (MY) 2008 through 2011 Ford Escape vehicles equipped with electric power assisted steering (NHTSA 14V-284, Ford 14S05). Ford's DIR described the defect condition as a poor signal to noise ratio [SNR] in the torque sensor within the Electric Power Assisted Steering (EPAS) system [which] does not allow the PSCM to determine the driver's steering input. When the system detects this fault condition, it transitions the EPAS system to the fail-safe/manual steering mode.Ford's DIR indicates that loss of power steering assist while driving would require higher steering effort at lower vehicle speeds, which may result in an increased risk of a crash.Ford's remedy instructs dealers to check the Power Steering Control Module (PSCM) for Diagnostic Trouble Codes (DTCs) to determine the proper repair procedure. If no DTCs are present, dealers are to update the PSCM and instrument cluster module software. The updated PSCM software changes the torque sensor fault strategy so that the SNR condition does not result in a loss of power steering assist while driving.In addition, audible and visual warnings are provided for torque sensor faults.If DTCs indicating faults in the torque sensor, PSCM or Power Steering Motor (motor) are present in the initial recall inspection, the dealer performs the following repairs: 1) replaces the torque sensor for torque sensor faults (DTC B2278); or 2) replaces the steering column for faults related to the PSCM (DTC B1342) or motor (DTC B2277).Continued in attachment pages
PE13003 · Electronic Throttle Body Malfunction
Opened Feb 21, 2013 · Closed Feb 28, 2014
Status: closed (inferred from source dates) · Engine
On February 21, 2013, the Office of Defects Investigations (ODI) opened Preliminary Evaluation PE13-003 to investigate allegations of electronic throttle body (ETB) failures resulting in sudden reduction of engine power in model year (MY) 2009-2013 Ford Escape, Fusion, Mariner and Milan vehicles. During this investigation, Ford identified a condition in subject vehicles equipped with 2.5L and 3.0L engines that may result in a sudden reduction of engine power.According to Ford, the ETB internal motor contacts may develop a high resistance material buildup condition on the commutator, resulting in intermittent electrical connectivity and reduced engine power. When this condition occurs, the Malfunction Indicator Lamp (MIL) or Wrench light will illuminate and the vehicle may enter a limited limp home mode.Ford?s trade name for the feature is Failure Mode Effects Management (FMEM) mode.In this mode, engine power and vehicle speed are reduced, while full function of the power steering, power braking, lighting, and climate control systems are maintained.ODI?s complaint analysis indicate that the predominant failure mode involved reduced motive power associated with the limited limp home mode with engine speeds limited to approximately 900 RPM. Analysis of warranty claims provided by Ford identified 59,807 claims related to ETB replacements and approximately 50 percent of claims are associated with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed.Ford described several factors where the ETB motor may fail resulting in DTCs P2111 or P2112 but the failure is not an existing stuck open or closed ETB valve position.According to Ford, the ETB control strategy provides the driver with three FMEM modes that allow varying degrees of vehicle mobility depending on the severity of the fault detected.DTCs associated with stuck open or closed throttle valves are designated the highest failure severity resulting in engine speeds limited to high idle corresponding to the limited limp home mode.Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability.Other FMEM limp modes may result in reduced engine performance but will maintain vehicle speed above 20mph. During this investigation, Ford and its suppliers, Delphi and Igarashi, updated the powertrain control module (PCM) software to include a throttle body motor cleaning cycle during key-on and modified the ETB internal motor components design, surface finish and material composition to improve durability. Additionally, Ford developed a remedy procedure and issued a special Customer Satisfaction Program (CSP) 13N03 extending the ETB warranty coverage and instructing dealers to update the powertrain calibration to improve vehicle performance in the event that intermittent electrical connectivity of the throttle body motor contacts occurs. The program extends the coverage for up to 10 years of service or 150,000 miles from the warranty start date of the vehicle, all vehicles are eligible for the program through January 31, 2015 regardless of mileage.Owners of the affected vehicles will be contacted by mail to take their vehicle to a Ford dealer who will reprogram the PCM to the latest calibration. The bulletin was sent to dealers on January 17, 2014 and the owner letter mailing began on January 27, 2014. See the investigative file for copies of Ford's bulletin and owner letter. This preliminary evaluation is closed. The closing of this investigation does not constitute a finding that
DP12006 · Electronic Throttle Body Malfunction
Opened Oct 2, 2012 · Closed Feb 21, 2013
Status: closed (inferred from source dates) · Engine
In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.
PE11016 · Rear Liftgate Window Glass Breakage
Opened Apr 27, 2011 · Closed Aug 18, 2011
Status: closed (inferred from source dates) · Structure:body:hatchback/liftgate; Structure:body:hatchback/liftgate:hinge And Attachments; Structure:body:hatchback/liftgate:support Device/strut; Visibility; Visibility:glass, Side/rear
In its response to the agency, Ford acknowledged a higher than normal level of glass breakage incidents in the model year (MY) 2010 to early-build MY 2011 subject vehicles.The incidentsoccurred when the liftgate glass was being opened, or more typically while being closed, but in both cases while the vehicle was stationery, i.e., not moving on the roadway.Additionally failures often occurred during early morning hours when ambient and/or liftgate glass temperatures may have been lower.Ford advised that it investigated the failures but failed to identify an anomaly in the glass manufacturing process (which is often a factor in glass breakage trends ODI investigates) that could explain the reports.It did however identify a potential thermal expansion/compression condition in the mounting of the rear wiper motor to the liftgate glass.Starting at MY 2008 vehicle production the motor was attached to the glass using an adhesive.Ford revised that design to a nut and bolt type attachment in October 2010, during MY 2011 vehicle production.ODI's review of Ford data indicates that vehicles built after this change exhibit lower glass breakage rates.Among the 296 consumer complaints on the subject vehicles, ODI identified 15 injury incidents resulting in a total of 18 alleged injuries.All the injuries were minor in nature and consisted mainly of superficial skin cuts or minor lacerations, with two of the injury incidents occurring when vehicle owners were cleaning up broken glass.Additionally both the injury rate and report rate (including warranty claims) are low in comparison to similar investigations resulting in safety recalls (see PE04-045, MY 2002 Ford explorer liftgate glass failure, which resulted in NHTSA safety recall 04V442). In November 2010 Ford issued Technical Service Bulletin (TSB) 10-22-10 to address reports of liftgate glass breakage on all MY 2010 vehicles, and MY 2011 vehicles built through 10/15/2010, the date the above design revision was implemented.The TSB enables owners of affected vehicles to have a broken liftgate glass replaced under normal vehicle warranty, which would not otherwise be a warrantable failure, with the revised design liftgate glass.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstances.
Additional source detail variants (5)
Structure:body:hatchback/liftgate
In its response to the agency, Ford acknowledged a higher than normal level of glass breakage incidents in the model year (MY) 2010 to early-build MY 2011 subject vehicles.The incidentsoccurred when the liftgate glass was being opened, or more typically while being closed, but in both cases while the vehicle was stationery, i.e., not moving on the roadway.Additionally failures often occurred during early morning hours when ambient and/or liftgate glass temperatures may have been lower.Ford advised that it investigated the failures but failed to identify an anomaly in the glass manufacturing process (which is often a factor in glass breakage trends ODI investigates) that could explain the reports.It did however identify a potential thermal expansion/compression condition in the mounting of the rear wiper motor to the liftgate glass.Starting at MY 2008 vehicle production the motor was attached to the glass using an adhesive.Ford revised that design to a nut and bolt type attachment in October 2010, during MY 2011 vehicle production.ODI's review of Ford data indicates that vehicles built after this change exhibit lower glass breakage rates.Among the 296 consumer complaints on the subject vehicles, ODI identified 15 injury incidents resulting in a total of 18 alleged injuries.All the injuries were minor in nature and consisted mainly of superficial skin cuts or minor lacerations, with two of the injury incidents occurring when vehicle owners were cleaning up broken glass.Additionally both the injury rate and report rate (including warranty claims) are low in comparison to similar investigations resulting in safety recalls (see PE04-045, MY 2002 Ford explorer liftgate glass failure, which resulted in NHTSA safety recall 04V442). In November 2010 Ford issued Technical Service Bulletin (TSB) 10-22-10 to address reports of liftgate glass breakage on all MY 2010 vehicles, and MY 2011 vehicles built through 10/15/2010, the date the above design revision was implemented.The TSB enables owners of affected vehicles to have a broken liftgate glass replaced under normal vehicle warranty, which would not otherwise be a warrantable failure, with the revised design liftgate glass.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstances.
Structure:body:hatchback/liftgate:hinge And Attachments
In its response to the agency, Ford acknowledged a higher than normal level of glass breakage incidents in the model year (MY) 2010 to early-build MY 2011 subject vehicles.The incidentsoccurred when the liftgate glass was being opened, or more typically while being closed, but in both cases while the vehicle was stationery, i.e., not moving on the roadway.Additionally failures often occurred during early morning hours when ambient and/or liftgate glass temperatures may have been lower.Ford advised that it investigated the failures but failed to identify an anomaly in the glass manufacturing process (which is often a factor in glass breakage trends ODI investigates) that could explain the reports.It did however identify a potential thermal expansion/compression condition in the mounting of the rear wiper motor to the liftgate glass.Starting at MY 2008 vehicle production the motor was attached to the glass using an adhesive.Ford revised that design to a nut and bolt type attachment in October 2010, during MY 2011 vehicle production.ODI's review of Ford data indicates that vehicles built after this change exhibit lower glass breakage rates.Among the 296 consumer complaints on the subject vehicles, ODI identified 15 injury incidents resulting in a total of 18 alleged injuries.All the injuries were minor in nature and consisted mainly of superficial skin cuts or minor lacerations, with two of the injury incidents occurring when vehicle owners were cleaning up broken glass.Additionally both the injury rate and report rate (including warranty claims) are low in comparison to similar investigations resulting in safety recalls (see PE04-045, MY 2002 Ford explorer liftgate glass failure, which resulted in NHTSA safety recall 04V442). In November 2010 Ford issued Technical Service Bulletin (TSB) 10-22-10 to address reports of liftgate glass breakage on all MY 2010 vehicles, and MY 2011 vehicles built through 10/15/2010, the date the above design revision was implemented.The TSB enables owners of affected vehicles to have a broken liftgate glass replaced under normal vehicle warranty, which would not otherwise be a warrantable failure, with the revised design liftgate glass.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstances.
Structure:body:hatchback/liftgate:support Device/strut
In its response to the agency, Ford acknowledged a higher than normal level of glass breakage incidents in the model year (MY) 2010 to early-build MY 2011 subject vehicles.The incidentsoccurred when the liftgate glass was being opened, or more typically while being closed, but in both cases while the vehicle was stationery, i.e., not moving on the roadway.Additionally failures often occurred during early morning hours when ambient and/or liftgate glass temperatures may have been lower.Ford advised that it investigated the failures but failed to identify an anomaly in the glass manufacturing process (which is often a factor in glass breakage trends ODI investigates) that could explain the reports.It did however identify a potential thermal expansion/compression condition in the mounting of the rear wiper motor to the liftgate glass.Starting at MY 2008 vehicle production the motor was attached to the glass using an adhesive.Ford revised that design to a nut and bolt type attachment in October 2010, during MY 2011 vehicle production.ODI's review of Ford data indicates that vehicles built after this change exhibit lower glass breakage rates.Among the 296 consumer complaints on the subject vehicles, ODI identified 15 injury incidents resulting in a total of 18 alleged injuries.All the injuries were minor in nature and consisted mainly of superficial skin cuts or minor lacerations, with two of the injury incidents occurring when vehicle owners were cleaning up broken glass.Additionally both the injury rate and report rate (including warranty claims) are low in comparison to similar investigations resulting in safety recalls (see PE04-045, MY 2002 Ford explorer liftgate glass failure, which resulted in NHTSA safety recall 04V442). In November 2010 Ford issued Technical Service Bulletin (TSB) 10-22-10 to address reports of liftgate glass breakage on all MY 2010 vehicles, and MY 2011 vehicles built through 10/15/2010, the date the above design revision was implemented.The TSB enables owners of affected vehicles to have a broken liftgate glass replaced under normal vehicle warranty, which would not otherwise be a warrantable failure, with the revised design liftgate glass.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstances.
Visibility
In its response to the agency, Ford acknowledged a higher than normal level of glass breakage incidents in the model year (MY) 2010 to early-build MY 2011 subject vehicles.The incidentsoccurred when the liftgate glass was being opened, or more typically while being closed, but in both cases while the vehicle was stationery, i.e., not moving on the roadway.Additionally failures often occurred during early morning hours when ambient and/or liftgate glass temperatures may have been lower.Ford advised that it investigated the failures but failed to identify an anomaly in the glass manufacturing process (which is often a factor in glass breakage trends ODI investigates) that could explain the reports.It did however identify a potential thermal expansion/compression condition in the mounting of the rear wiper motor to the liftgate glass.Starting at MY 2008 vehicle production the motor was attached to the glass using an adhesive.Ford revised that design to a nut and bolt type attachment in October 2010, during MY 2011 vehicle production.ODI's review of Ford data indicates that vehicles built after this change exhibit lower glass breakage rates.Among the 296 consumer complaints on the subject vehicles, ODI identified 15 injury incidents resulting in a total of 18 alleged injuries.All the injuries were minor in nature and consisted mainly of superficial skin cuts or minor lacerations, with two of the injury incidents occurring when vehicle owners were cleaning up broken glass.Additionally both the injury rate and report rate (including warranty claims) are low in comparison to similar investigations resulting in safety recalls (see PE04-045, MY 2002 Ford explorer liftgate glass failure, which resulted in NHTSA safety recall 04V442). In November 2010 Ford issued Technical Service Bulletin (TSB) 10-22-10 to address reports of liftgate glass breakage on all MY 2010 vehicles, and MY 2011 vehicles built through 10/15/2010, the date the above design revision was implemented.The TSB enables owners of affected vehicles to have a broken liftgate glass replaced under normal vehicle warranty, which would not otherwise be a warrantable failure, with the revised design liftgate glass.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstances.
Visibility:glass, Side/rear
In its response to the agency, Ford acknowledged a higher than normal level of glass breakage incidents in the model year (MY) 2010 to early-build MY 2011 subject vehicles.The incidentsoccurred when the liftgate glass was being opened, or more typically while being closed, but in both cases while the vehicle was stationery, i.e., not moving on the roadway.Additionally failures often occurred during early morning hours when ambient and/or liftgate glass temperatures may have been lower.Ford advised that it investigated the failures but failed to identify an anomaly in the glass manufacturing process (which is often a factor in glass breakage trends ODI investigates) that could explain the reports.It did however identify a potential thermal expansion/compression condition in the mounting of the rear wiper motor to the liftgate glass.Starting at MY 2008 vehicle production the motor was attached to the glass using an adhesive.Ford revised that design to a nut and bolt type attachment in October 2010, during MY 2011 vehicle production.ODI's review of Ford data indicates that vehicles built after this change exhibit lower glass breakage rates.Among the 296 consumer complaints on the subject vehicles, ODI identified 15 injury incidents resulting in a total of 18 alleged injuries.All the injuries were minor in nature and consisted mainly of superficial skin cuts or minor lacerations, with two of the injury incidents occurring when vehicle owners were cleaning up broken glass.Additionally both the injury rate and report rate (including warranty claims) are low in comparison to similar investigations resulting in safety recalls (see PE04-045, MY 2002 Ford explorer liftgate glass failure, which resulted in NHTSA safety recall 04V442). In November 2010 Ford issued Technical Service Bulletin (TSB) 10-22-10 to address reports of liftgate glass breakage on all MY 2010 vehicles, and MY 2011 vehicles built through 10/15/2010, the date the above design revision was implemented.The TSB enables owners of affected vehicles to have a broken liftgate glass replaced under normal vehicle warranty, which would not otherwise be a warrantable failure, with the revised design liftgate glass.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstances.
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