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2009 Ford Escape

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2009 Ford Escape do not stand out strongly from the model-year median of 996.

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When problems were reported

Mileage at the reported incident

1,416 reports with mileage · 276 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 827 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 301 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 279 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

34 crash reports2 fire reports8 injury reports

Engine complaints

254 reports
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74,000 miles · Jul 25, 2013
Engine

TL* THE CONTACT OWNS A 2009 FORD ESCAPE. THE CONTACT STATED THAT WHILE DRIVING 55 MPH, THE CHECK ENGINE LIGHT ILLUMINATED AS THE VEHICLE DECELERATED AND THE STEERING WHEEL TIGHTENED. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS WHERE IT WAS STATED THAT THE EYE BAR PULLEY NEEDED TO BE REPLACED. THE VEHICLE WAS N…

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TL* THE CONTACT OWNS A 2009 FORD ESCAPE. THE CONTACT STATED THAT WHILE DRIVING 55 MPH, THE CHECK ENGINE LIGHT ILLUMINATED AS THE VEHICLE DECELERATED AND THE STEERING WHEEL TIGHTENED. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS WHERE IT WAS STATED THAT THE EYE BAR PULLEY NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 74,000.

NHTSA ODI #10531807

77,132 miles · Jul 23, 2013
EnginePower Train

WHILE DRIVING AT APPROXIMATELY 60 MPH, THE ENGINE SUDDENLY SHUT OFF AND THE WRENCH SIGN LIT UP. I HAD TO COAST THROUGH 3 LANES OF TRAFFIC IN ORDER TO PULL OVER TO THE SIDE OF THE ROAD. I TURNED OFF THE ENGINE AND IT STARTED UP AGAIN, HOWEVER THE ENGINE KEPT SHUTTING OFF EVERY FEW MILES. THANKFULLY, I WAS ABLE TO GET IT HOME. …

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WHILE DRIVING AT APPROXIMATELY 60 MPH, THE ENGINE SUDDENLY SHUT OFF AND THE WRENCH SIGN LIT UP. I HAD TO COAST THROUGH 3 LANES OF TRAFFIC IN ORDER TO PULL OVER TO THE SIDE OF THE ROAD. I TURNED OFF THE ENGINE AND IT STARTED UP AGAIN, HOWEVER THE ENGINE KEPT SHUTTING OFF EVERY FEW MILES. THANKFULLY, I WAS ABLE TO GET IT HOME. I TOOK IT TO AN AUTO PARTS STORE TO DIAGNOSE THE PROBLEM, AND FOUND OUT I'M HAVING A PROBLEM WITH THE THROTTLE BODY SENSOR. WHILE LOOKING UP THE PART ON THE INTERNET, I NOTICED THAT A LOT OF PEOPLE ARE COMPLAINING ABOUT FORDS (ESPECIALLY ESCAPES) HAVING THIS ISSUE. WHY ISN'T THERE A RECALL? OF COURSE MY WARRANTY HAS RUN OUT AND I WILL HAVE TO COME OUT OF POCKET WITH THE REPAIRS. THIS IS A VERY DANGEROUS SITUATION. I NOW HAVE TO TAKE THE BUS BACK AND FORTH FROM WORK BECAUSE I CANNOT AFFORD TO REPAIR IT AT THIS TIME. MY DAUGHTER IS IN COLLEGE AND I REFUSE TO LET HERE USE THE CAR WHILE IT IS THIS CONDITION. SHE HAS TO FIND A RIDE EVERY DAY TO SUMMER SCHOOL AND HER JOB. PLEASE PLEASE PLEASE HAVE A RECALL! IT IS NOT FAIR TO HARDWORKING PEOPLE, ESPECIALLY SINCE FORD KNOWS THIS IS A PROBLEM. I WILL NEVER BUY A FORD AGAIN. *TR

NHTSA ODI #10526429

92,653 miles · Jul 22, 2013
EngineFuel/propulsion SystemPower Train

I WAS JUST PULLING AWAY FROM A DRIVE THRU WINDOW WHEN THE "WRENCH" LIGHT CAME ON, AND THE TRUCK STOPPED MOVING FORWARD AS IF IT HAD BEEN SHIFTED INTO NEUTRAL, WHICH IT HADN'T BEEN. I TURNED OFF THE VEHICLE AND WAITED A FEW MOMENTS AND RESTARTED IT AND IT WAS RUNNING FINE, WITH NO FURTHER LIGHTS BEING ILLUMINATED ON THE DASH. T…

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I WAS JUST PULLING AWAY FROM A DRIVE THRU WINDOW WHEN THE "WRENCH" LIGHT CAME ON, AND THE TRUCK STOPPED MOVING FORWARD AS IF IT HAD BEEN SHIFTED INTO NEUTRAL, WHICH IT HADN'T BEEN. I TURNED OFF THE VEHICLE AND WAITED A FEW MOMENTS AND RESTARTED IT AND IT WAS RUNNING FINE, WITH NO FURTHER LIGHTS BEING ILLUMINATED ON THE DASH. THIS SAME PROBLEM HAPPENED AGAIN APPROX 3 WEEKS LATER, ALTHOUGH THIS TIME I WAS GOING APPROX. 20 MPH, HAVING JUST ACCELERATED FROM A STOP SIGN. THE WRENCH LIGHT CAME ON, BUT THIS TIME THE ENGINE LIGHT ALSO CAME ON, AND THEN THE TRUCK LOST POWER. I TURNED THE ENGINE OFF, WAITED A FEW MOMENTS AND RESTARTED IT. THIS TIME, HOWEVER, THE ENGINE LIGHT DID NOT GO OFF, SO I TOOK IT TO AN AUTO PARTS STORE TO READ THE COMPUTER. THEY FOUND DIAGNOSTIC CODE P2111, THROTTLE BODY STUCK OPEN. AFTER A FEW HOURS OF SITTING IN MY PARKING LOT AT WORK, WHEN I STARTED THE VEHICLE THERE WERE NO LIGHTS ILLUMINATED ON THE DASH, AND PER THE DEALER'S SERVICE DEPARTMENT, THE COMPUTER HAD RESET ITSELF. *TR

NHTSA ODI #10526241

60,150 miles · Jul 22, 2013
EngineVehicle Speed Control

I WAS DRIVING 35 MPH IN TOWN WHEN VEHICLE SEEMED TO BE LOSING POWER. I PULLED OVER TO THE SIDE OF THE ROAD. THE ENGINE WAS RUNNING AT A VERY ROUGH IDLE . I TRIED TO ACCELERATE BUT IT WOULD BARELY MOVE. I TURNED THE ENGINE OFF AND RESTARTED IT . IT DID THE SAME THING, NO ACCELERATION. I DID THIS SEVERAL TIMES BEFORE IT W…

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I WAS DRIVING 35 MPH IN TOWN WHEN VEHICLE SEEMED TO BE LOSING POWER. I PULLED OVER TO THE SIDE OF THE ROAD. THE ENGINE WAS RUNNING AT A VERY ROUGH IDLE . I TRIED TO ACCELERATE BUT IT WOULD BARELY MOVE. I TURNED THE ENGINE OFF AND RESTARTED IT . IT DID THE SAME THING, NO ACCELERATION. I DID THIS SEVERAL TIMES BEFORE IT WOULD RUN PROPERLY. IT SEEMED RATHER JERKY WHILE DRIVING. I WAS ABOUT 10 MILES FROM HOME WHEN THIS HAPPENED. ON THE WAY HOME I WAS DRIVING AT 55 MPH AND IT DIED COMPLETELY. THE CHECK ENGINE LIGHT CAME ON THIS TIME. I GOT IT RESTARTED AND MADE IT HOME. I HAVE A CODE READER AT MY HOUSE. I CHECKED AND CODES P2111 AND P2112 WERE STORED IN THE COMPUTER. I CHECKED WITH A MECHANIC AND WAS TOLD THE CODES RELATE TO THE THROTTLE BODY ASSEMBLY. I WAS GOING TO HAVE IT REPAIRED BUT THE MECHANIC TOLD ME THAT THE PART IS ON NATIONAL BACK ORDER. THIS IS MY ONLY VEHICLE AND I' M AFRAID TO DRIVE. WHAT CAN I DO. *TR

NHTSA ODI #10526108

68,000 miles · Jul 22, 2013
Electrical SystemEngineFuel/propulsion System

DRIVING ON HIGHWAY AT ABOUT 65 MPH. DRIVING FOR ABOUT 30 MIN. WHEN VEHICLE STARTED TO STUTTER AND SLOW DOWN. PUSHING THE ACCELERATOR AND NO RESPONSE -RPM AND SPEED DROPPING QUICKLY. ALMOST RUN OVER BY OTHER VEHICLES ON HIGHWAY. WRENCH LIGHT CAME ON THE DASH PANEL. CAR WAS PULLED OVER TO SIDE OF ROAD AND BARELY GOING AT 900 …

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DRIVING ON HIGHWAY AT ABOUT 65 MPH. DRIVING FOR ABOUT 30 MIN. WHEN VEHICLE STARTED TO STUTTER AND SLOW DOWN. PUSHING THE ACCELERATOR AND NO RESPONSE -RPM AND SPEED DROPPING QUICKLY. ALMOST RUN OVER BY OTHER VEHICLES ON HIGHWAY. WRENCH LIGHT CAME ON THE DASH PANEL. CAR WAS PULLED OVER TO SIDE OF ROAD AND BARELY GOING AT 900 RPM AND ~ 2 MPH. NEEDED TO HA E CAR TOWED. THIS IS A VERY DANGEROUS ISSUE THAT NEEDS TO BE FIXED IMMEDIATELY! *TR

NHTSA ODI #10526053

45,145 miles · Jul 22, 2013
EngineVehicle Speed Control

CAR GOES INTO LIMP MODE AND YOU HAVE TO GET OFF OF HIGHWAY AND TURN OFF CAR AND RESTART TO RESET COMPUTER. THIS WORKS FOR ABOUT 10 MILES AND THEN IT STARTS ALL OVER AGAIN. MY DEALERSHIP HAS THE CAR AND IS REPLACING THE THROTTLE BODY SO WE CAN DRIVE THE CAR AND NOT BE IN DANGER. *TR

NHTSA ODI #10526048

46,806 miles · Jul 18, 2013
EngineFuel System, GasolineVehicle Speed Control

I WAS DRIVING ON THE FREEWAY GOING 70 MPH. THE GAS PEDAL SUDDENLY WENT ALL THE WAY TO THE FLOOR BUT THE CAR WAS GETTING NO POWER. LUCKILY THE FREEWAY WAS NOT CROWDED AND WE WERE ABLE TO COAST TO THE SIDE OF THE FREEWAY. I TURNED THE CAR OFF AND RESTARTED IT AND THE PEDAL SEEMED TO BE WORKING. BUT 30 MILES LATER IT HAPPENED AGAIN…

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I WAS DRIVING ON THE FREEWAY GOING 70 MPH. THE GAS PEDAL SUDDENLY WENT ALL THE WAY TO THE FLOOR BUT THE CAR WAS GETTING NO POWER. LUCKILY THE FREEWAY WAS NOT CROWDED AND WE WERE ABLE TO COAST TO THE SIDE OF THE FREEWAY. I TURNED THE CAR OFF AND RESTARTED IT AND THE PEDAL SEEMED TO BE WORKING. BUT 30 MILES LATER IT HAPPENED AGAIN. I BROUGHT THE CAR TO THE FORD DEALERSHIP WHERE THEY SAID THE PROBLEM WAS THE THROTTLE BODY. THE PART IS ON BACK ORDER FOR 3 WEEKS. *TR

NHTSA ODI #10525688

40,000 miles · Jul 18, 2013
EnginePower TrainVehicle Speed Control

THIS IS THE 3RD TIME THIS PROBLEM HAPPENED. I'M DRIVING NORMALLY, AT A CONSTANT SPEED, AND ALL OF A SUDDEN, WRENCH LIGHT COMES ON, RPMS DO WEIRD THINGS, GAS PEDAL DOESN'T DO ANYTHING, PUTTING IT IN NEUTRAL IN A DRIFT DOWNSPEED DOES NOTHING, PARK DOES NOTHING. PUTTING IT IN PARK AND SHUTTING THE ENGINE, AND STARTING AGAIN MAKES T…

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THIS IS THE 3RD TIME THIS PROBLEM HAPPENED. I'M DRIVING NORMALLY, AT A CONSTANT SPEED, AND ALL OF A SUDDEN, WRENCH LIGHT COMES ON, RPMS DO WEIRD THINGS, GAS PEDAL DOESN'T DO ANYTHING, PUTTING IT IN NEUTRAL IN A DRIFT DOWNSPEED DOES NOTHING, PARK DOES NOTHING. PUTTING IT IN PARK AND SHUTTING THE ENGINE, AND STARTING AGAIN MAKES THE LIGHT GO AWAY AND RUN FINE AGAIN. THIS IS A HUGE SAFETY CONCERN AS I TRAVEL WITH YOUNG CHILDREN AND THIS WILL HAPPEN WITH NO WARNING AT ALL. VERY DISAPPOINTED FORD WILL NOT RECALL AND FIX THIS VERY COMMON PROBLEM. *TR

NHTSA ODI #10525541

65,000 miles · Jul 16, 2013
EngineFuel/propulsion SystemVehicle Speed Control

WHILE DRIVING AT VARIOUS SPEEDS, CONDITIONS, THE WRENCH WARNING LIGHT APPEARS AND THE CAR BECOMES LIMP AND NON RESPONSIVE. ENGINE WAS RUNNING HARD. HAD TO TURN OFF VEHICLE AND RESTART (WHICH WAS DIFFICULT). THIS OCCURRED AGAIN WITHIN MINUTES, THIS TIME WITH THE CHECK ENGINE LIGHT COMING ON. WENT DIRECTLY TO REPAIR SHOP AND H…

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WHILE DRIVING AT VARIOUS SPEEDS, CONDITIONS, THE WRENCH WARNING LIGHT APPEARS AND THE CAR BECOMES LIMP AND NON RESPONSIVE. ENGINE WAS RUNNING HARD. HAD TO TURN OFF VEHICLE AND RESTART (WHICH WAS DIFFICULT). THIS OCCURRED AGAIN WITHIN MINUTES, THIS TIME WITH THE CHECK ENGINE LIGHT COMING ON. WENT DIRECTLY TO REPAIR SHOP AND HAD IT CHECKED. WAS TOLD THAT ERROR CODE P2111 WAS BEING SHOWN. THE THROTTLE BODY WAS CLEANED AND THE GAS PEDAL ASSEMBLY WAS REPLACED. THE NEXT DAY, THE SAME PROBLEMS CONTINUED. I AM SCARED TO DRIVE THIS CAR, ESPECIALLY WITH MY CHILDREN IN IT AS I AM WORRIED IT WILL DIE WHILE PULLING OUT IN TRAFFIC OR THAT SOMEONE WILL REAR END US. *TR

NHTSA ODI #10525261

80,000 miles · Jul 15, 2013
EngineVehicle Speed Control

WAS DRIVING ABOUT 25-30 MPH ON A SIDE STREET, VEHICLE STARTED TO SPUTTER AND STALL, FELT LIKE THE ENGINE WAS DYING, SO WAS ABLE TO PULL OFF INTO A PARKING LOT AND TURNED THE CAR OFF, SAT FOR A FEW MINS, THEN RESTARTED AND PULLED OUT AND EVERYTHING WAS FINE. APPROXIMATELY 6 MONTHS LATER, SIMILAR ISSUE, WAS DRIVING ABOUT 25 ON A S…

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WAS DRIVING ABOUT 25-30 MPH ON A SIDE STREET, VEHICLE STARTED TO SPUTTER AND STALL, FELT LIKE THE ENGINE WAS DYING, SO WAS ABLE TO PULL OFF INTO A PARKING LOT AND TURNED THE CAR OFF, SAT FOR A FEW MINS, THEN RESTARTED AND PULLED OUT AND EVERYTHING WAS FINE. APPROXIMATELY 6 MONTHS LATER, SIMILAR ISSUE, WAS DRIVING ABOUT 25 ON A SIDE STREET, CAR SPUTTERED, STALLED, SO PULLED OVER, TURNED OFF, WAITED THEN RESTARTED. A FEW DAYS LATER, WAS DRIVING ABOUT 35 ON A SIDE STREET, SAME ISSUE, THEN THE CHECK ENGINE LIGHT CAME ON, SO PULLED OVER AND CALLED FOR A TOW. CAR IS CURRENTLY BEING SERVICED AT THE FORD DEALERSHIP AND HAVE BEEN NOTIFIED THAT IT WAS A THROTTLE BODY ISSUE, WHICH I AM HAVING TO PAY $550 TO FIX. *TR

NHTSA ODI #10524816

Official recalls

1

14V284000 · Steering:electric Power Assist System

May 29, 2014

Ford Motor Company (Ford) is recalling certain model year 2008-2011 Ford Escape and Mercury Mariner vehicles manufactured August 18, 2006, through September 11, 2010. The affected vehicles have a steering torque sensor that may not be able to properly detect driver steering input. As a result, the system could remove the Electric Power Steering (EPS) assist.

Consequence & remedy

Consequence: If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will update the software for the power steering control module (PSCM) and the instrument cluster module, free of charge. If a vehicle shows a history of a loss of the torque sensor signal or fault codes relating to the PSCM when the vehicle is brought in for the recall remedy, the affected components will be replaced, free of charge. The recall began on July 18, 2014. Owners may contact Ford customer service at 1-800-392-3673. Ford's number for this recall is 14S05.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

DP15001 · Loss Of Power Steering While Driving

Opened Apr 1, 2015 · Closed Jun 14, 2018

Status: closed (inferred from source dates) · Steering:electric Power Assist System

On May 27, 2014, amended June 2, 2014, Ford Motor Company (Ford) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist while driving in approximately 746,067 model year (MY) 2008 through 2011 Ford Escape vehicles equipped with electric power assisted steering (NHTSA 14V-284, Ford 14S05). Ford's DIR described the defect condition as a poor signal to noise ratio [SNR] in the torque sensor within the Electric Power Assisted Steering (EPAS) system [which] does not allow the PSCM to determine the driver's steering input. When the system detects this fault condition, it transitions the EPAS system to the fail-safe/manual steering mode.Ford's DIR indicates that loss of power steering assist while driving would require higher steering effort at lower vehicle speeds, which may result in an increased risk of a crash.Ford's remedy instructs dealers to check the Power Steering Control Module (PSCM) for Diagnostic Trouble Codes (DTCs) to determine the proper repair procedure. If no DTCs are present, dealers are to update the PSCM and instrument cluster module software. The updated PSCM software changes the torque sensor fault strategy so that the SNR condition does not result in a loss of power steering assist while driving.In addition, audible and visual warnings are provided for torque sensor faults.If DTCs indicating faults in the torque sensor, PSCM or Power Steering Motor (motor) are present in the initial recall inspection, the dealer performs the following repairs: 1) replaces the torque sensor for torque sensor faults (DTC B2278); or 2) replaces the steering column for faults related to the PSCM (DTC B1342) or motor (DTC B2277).Continued in attachment pages

PE13003 · Electronic Throttle Body Malfunction

Opened Feb 21, 2013 · Closed Feb 28, 2014

Status: closed (inferred from source dates) · Engine

On February 21, 2013, the Office of Defects Investigations (ODI) opened Preliminary Evaluation PE13-003 to investigate allegations of electronic throttle body (ETB) failures resulting in sudden reduction of engine power in model year (MY) 2009-2013 Ford Escape, Fusion, Mariner and Milan vehicles. During this investigation, Ford identified a condition in subject vehicles equipped with 2.5L and 3.0L engines that may result in a sudden reduction of engine power.According to Ford, the ETB internal motor contacts may develop a high resistance material buildup condition on the commutator, resulting in intermittent electrical connectivity and reduced engine power. When this condition occurs, the Malfunction Indicator Lamp (MIL) or Wrench light will illuminate and the vehicle may enter a limited limp home mode.Ford?s trade name for the feature is Failure Mode Effects Management (FMEM) mode.In this mode, engine power and vehicle speed are reduced, while full function of the power steering, power braking, lighting, and climate control systems are maintained.ODI?s complaint analysis indicate that the predominant failure mode involved reduced motive power associated with the limited limp home mode with engine speeds limited to approximately 900 RPM. Analysis of warranty claims provided by Ford identified 59,807 claims related to ETB replacements and approximately 50 percent of claims are associated with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed.Ford described several factors where the ETB motor may fail resulting in DTCs P2111 or P2112 but the failure is not an existing stuck open or closed ETB valve position.According to Ford, the ETB control strategy provides the driver with three FMEM modes that allow varying degrees of vehicle mobility depending on the severity of the fault detected.DTCs associated with stuck open or closed throttle valves are designated the highest failure severity resulting in engine speeds limited to high idle corresponding to the limited limp home mode.Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability.Other FMEM limp modes may result in reduced engine performance but will maintain vehicle speed above 20mph. During this investigation, Ford and its suppliers, Delphi and Igarashi, updated the powertrain control module (PCM) software to include a throttle body motor cleaning cycle during key-on and modified the ETB internal motor components design, surface finish and material composition to improve durability. Additionally, Ford developed a remedy procedure and issued a special Customer Satisfaction Program (CSP) 13N03 extending the ETB warranty coverage and instructing dealers to update the powertrain calibration to improve vehicle performance in the event that intermittent electrical connectivity of the throttle body motor contacts occurs. The program extends the coverage for up to 10 years of service or 150,000 miles from the warranty start date of the vehicle, all vehicles are eligible for the program through January 31, 2015 regardless of mileage.Owners of the affected vehicles will be contacted by mail to take their vehicle to a Ford dealer who will reprogram the PCM to the latest calibration. The bulletin was sent to dealers on January 17, 2014 and the owner letter mailing began on January 27, 2014. See the investigative file for copies of Ford's bulletin and owner letter. This preliminary evaluation is closed. The closing of this investigation does not constitute a finding that

DP12006 · Electronic Throttle Body Malfunction

Opened Oct 2, 2012 · Closed Feb 21, 2013

Status: closed (inferred from source dates) · Engine

In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.

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