Steering. Review the 94 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Suspension. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Air Bags. Review the 18 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

9 crash reports14 fire reports4 injury reports

What owners actually said

173 reports

66,300 miles · Feb 7, 2012

Steering

TL* THE CONTACT OWNS A 2008 DODGE RAM 3500. THE CONTACT STATED THAT WHILE DRIVING AT THE SPEED OF 20 MPH, THE TIE ROD BOLT SHEERED OFF WITHOUT ANY WARNING AND THE CONTACT LOST CONTROL OF THE VEHICLE. THE CONTACT WAS THEN HAVING TROUBLE WITH THE STEERING AND WAS ABLE TO PULL OVER. THE CONTACT PURCHASED PARTS FROM THE DEALER AND R…

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NHTSA ODI #10446954

65,000 miles · Jan 16, 2012

Steering

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WAS DRIVING HOME GOING AROUND A LEFT CURVE WHEN THE PASSENGER SIDE TIE ROD BROKE AT THE STUD. HAD TO GET VEHICLE TOWED TO DODGE DEALER WHERE I WAS INFORMED IT WAS MY FAULT THE TIE ROD BROKE ON THE TRUCK DUE TO MY VEHICLE UPKEEP(3 YR OLD TIE RODS DON'T JUST BREAK) I TOLD THEM FINE FIX MY TIE ROD AND ANYTHING ELSE THEY FIND. I PICKUP MY TRUCK FROM DODGE HOUSE AND BREAKDOWN AGAIN ON MY WAY HOME WHEN THE TRUCK CATAPULTED ON THE BROKEN FRONT STEERING ASSEMBLY IT CAUSED THE LOWER SEAL IN MY GEARBOX TO GO OUT AND POUR POWER STEERING FLUID OUT WHERE THE PITMAN ARM ATTACHES TO THE GEARBOX. SO OPPOSED TO LETTING THE DODGE DEALERSHIP IN PALESTINE TX WORK ON MY VEHICLE AGAIN I FIXED IT MY SELF.. NOW AT 80,000 MILES WHEN I HIT A LITTLE PATCH OF BUMPS OR CROSS A BRIDGE MY TRUCK STARTS TO SHAKE VIOLENTLY I SWEAR THIS TRUCK IS GOING TO BE THE DEATH OF ME. *TR

NHTSA ODI #10443893

15,011 miles · Jan 2, 2012

Electrical SystemExterior Lighting

TAIL LIGHT AND COMPONENT FAILURES DUE TO 1157 BULBS OVERHEATING AND MELTING THE PLASTIC SOCKET AND SURROUNDING PLASTIC HOUSING. *TR

NHTSA ODI #10442048

47,000 miles · Dec 17, 2011

SteeringSuspension

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VEHICLE WAS PURCHASED IN NOVEMBER 2010, AND THE SO CALL "DEATH WOBBLE" WAS NOT NOTICED UNTIL APRIL 2011. I HAD TAKEN THE VEHICLE INTO THE DEALERSHIP WHERE PURCHASED, THEY FOUND NOTHING WRONG WITH THE FRONT END, YET ROTATED THE TIRES, RE-ALIGNED THE FRONT END AND REPLACED A CONTROL ARM. THE CHEVY DEALERSHIP WHERE THE VEHICLE WAS PURCHASED ALSO CONTACTED A DODGE DEALER WHO DENIED ANY PROBLEMS WITH THE FRONT END OF THESE VEHICLE. THE VEHICLE IS DRIVEN LITTLE, AND SEVERAL TIMES THIS MONTH (DECEMBER 2011) WHILE DRIVING ON A MAJOR HIGHWAY, WHILE APPROACHING A BRIDGE DOING 65 TO 70 MPH., OR WHERE THE PAVEMENT IS ROUGH THE VEHICLE STARTED THIS "DEATH WOBBLE", ALMOST TO THE POINT THERE IS NO CONTROL. THE DRIVER CAN NOT GAIN FULL CONTROL OF VEHICLE UNTIL THE SPEED IS REDUCED. I DID NOTICE ON THE NET THAT CHRYSLER DID ISSUE A SERVICE LETTER TO THEIR DEALERS THAT A PROBLEM MAY EXIST, YET NOTHING WAS MENTIONED TO THE CHEVY DEALERSHIP WHEN THEY CONTACTED CHRYSLER. THIS VEHICLE WAS PURCHASED TO TOW A TEN-THOUSAND POUND RV, AND YET, I HAVE NOT EXPERIENCED A WOBBLE WHILE PULLING THAT UNIT, I'M SURE IT IS JUST A MATTER OF TIME. CHRYSLER NEEDS TO STEP UP, COME UP WITH A SOLUTION, RECALL AND FIX THESE VEHICLES. CUSTOMERS DESERVE BETTER THAN WHAT CHRYSLER IS DOING, AFTER ALL THE CUSTOMERS PAYS THOUSANDS OF DOLLARS FOR THEIR PRODUCT. THERE IS A SERIOUS SAFETY ISSUE HERE THAT NEEDS TO BE ADDRESSED. *TR

NHTSA ODI #10440295

97,000 miles · Dec 9, 2011

Steering

RIGHT OUTER STEERING TIE ROD END FELL APART! TRUCK VEERED SHARPLY TO THE LEFT, HOWEVER, I WAS NOT MEETING ANY ONCOMING TRAFFIC AT THE TIME AND WAS ABLE TO GET THE TRUCK TO THE LEFT SIDE DITCH WITHOUT HITTING ANYONE OR ANYTHING. THE TRUCK HAD JUST BEEN SERVICE AND FRONT SUSPENSION CHECKED. THE TRUCK DID NOT GIVE ANY TYPE OF EARLY…

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NHTSA ODI #10439220

21,834 miles · Nov 30, 2011

Steering

TL* THE CONTACT OWNS A 2008 DODGE RAM 3500. THE CONTACT STATED THAT THE FRONT DRIVER'S SIDE TIE ROD FRACTURED WHILE ACCELERATING FROM A STOP. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER AND WAS REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND THE CONTACT WAS INFORMED THAT THE VEHICLE WAS NOT INCLUDED IN THE RECALL …

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NHTSA ODI #10437804

65,000 miles · Nov 21, 2011

Steering

TL* THE CONTACT OWNS A 2008 DODGE RAM 3500. THE CONTACT STATED WHILE DRIVING, THE VEHICLE WOULD SHAKE UNCONTROLLABLY. THE DEALER MADE AN ATTEMPT TO REPAIR THE FAILURE BUT THE DEFECT WAS NOT REPAIRED. THE MANUFACTURER MADE THE CONTACT AWARE OF THE NHTSA CAMPAIGN ID NUMBER: 10E013000 (STEERING:GEAR BOX:SHAFT PITMAN) RECALL, BUT …

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NHTSA ODI #10436577

87,900 miles · Nov 1, 2011

SteeringSuspension

DODGE DEATH WOBBLE, HAS HAPPENED SINCE THE ORIGINAL DATE ALSO. DEALER HAS HAD IN AND "FIXED" 3 TIMES. IT IS CURRENTLY BACK AT THE DEALERS SERVICE NOW. *TR

NHTSA ODI #10433806

74,890 miles · Sep 15, 2011

Steering

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WHEN GREASING THE FRONT TIE ROD ENDS THE RIGHT TIE ROD END DOES NOT ALLOW GREASE TO GET INTO THE FITTING. CALLED THE LOCAL DODGE DEALERSHIP, ZIMMERMAN MOTORS IN SUNBURY, PA, WHO SAID THAT I NEED TO BRING THE VEHICLE IN FOR AN INSPECTION OF THE PROBLEM AND THAT I WOULD HAVE TO PAY FOR THE INSPECTION. THEY ALSO TOLD ME THAT IF THAT TIE ROD HAD TO BE REPLACED THEY DO NOT JUST REPLACE THAT PARTICULAR PART, IT NOW IS PART OF A $500 REPAIR KIT. THIS PRICING DOES NOT INCLUDE THE INSTALLATION OF THE COMPONENTS. SO I THEN CALLED DODGE 1-866-726-4636 AND CREATED CASE 21303145. THE SERVICE SPECIALIST CONFIRMED THAT I WOULD HAVE TO PAY FOR THE INSPECTION AND THEY MIGHT HELP ME OUT WITH THE PRICING OF THE PART. THE TRUCK HAS NOT GONE IN FOR THE INSPECTION. I NOW HAVE SEVERAL ISSUES WITH DODGE. 1. THERE IS A RECALL FOR THE LEFT TIE ROD ON CERTAIN DODGE RAM TRUCKS. SINCE MY TRUCK IS NOT PART OF THAT RECALL IT IS MY RESPONSIBILITY TO HAVE THIS REPAIRED, BUT DODGE KNOWS THAT THEY HAVE A PROBLEM WITH THIS TIE ROD ASSEMBLY SINCE THEY HAVE A $500 REPAIR KIT. 2. MY OPINION IS THAT EVENTUALLY THIS PART WILL FAIL IF GREASE DOES NOT GET INTO THE FITTING. 3. I SHOULD NOT HAVE TO PAY FOR THE INSPECTION SINCE DODGE KNOWS THAT THEY HAVE ISSUES WITH THE STEERING COMPONENTS. *KB

NHTSA ODI #10425552

35,000 miles · Aug 24, 2011

Service Brakes, Hydraulic

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DRIVING 2008 DODGE RAM 3500 6.7L DIESEL ON HIGHWAY AT 65 MPH AND CAME UP TO A SLOW VEHICLE. PRESSED ACCELERATOR HARD TO PASS VEHICLE QUICKLY AND THE PEDAL STUCK. HIT BRAKES HARD TWICE, AND PULLED UP ON PEDAL WITH MY FOOT AND THEN MY HAND. THE PEDAL ITSELF CAME UP, BUT IT DID NOT DISENGAGE THE ACCELERATOR. SPEED WAS PROBABLY CLOSE TO 100MPH WHEN I WAS ABOUT TO PUT TRUCK IN NEUTRAL, BUT THE MECHANISM FINALLY RELEASED. HAD NO MAT OR ANY OTHER OBSTRUCTION ON THE FLOOR TO CAUSE THE PROBLEM. SPOKE TO THE LOCAL DODGE DEALER BUT THE VEHICLE IS JUST OVER WARRANTY. *TR

NHTSA ODI #10421297

Official recalls

16V352000 · Air Bags:frontal:passenger Side:inflator Module

May 24, 2016

Chrysler (FCA US LLC) expanded the affected population to include 73,712 2005-2009 RAM 2500 trucks produced at the St. Louis North Assembly Plant. With this change, Chrysler is recalling certain model year 2004-2008 RAM 1500, 2005-2009 RAM 2500, 2006-2009 RAM 3500, 2007-2010 RAM 3500 Cab Chassis, 2008-2010 RAM 4500 and 5500 Cab Chassis, 2004-2009 Dodge Durango, 2007-2009 Chrysler Aspen, 2007-2012 Jeep Wrangler, 2008-2012 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2012 Chrysler 300, 2006-2012 Dodge Charger, 2005-2011 Dodge Dakota, and 2006-2009 Mitsubishi Raider vehicles originally sold, or ever registered, in AL, CA, FL, GA, HI, LA, MS, SC, TX, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Chrysler is also recalling 2004-2008 RAM 1500, 2005-2009 RAM 2500, 2006-2009 RAM 3500, 2007-2009 RAM 3500 Cab Chassis, 2008-2009 RAM 4500 and 5500 Cab Chassis, 2004-2009 Dodge Durango, 2007-2009 Chrysler Aspen, 2007-2009 Jeep Wrangler, 2008-2009 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2009 Chrysler 300, 2006-2009 Dodge Charger, 2005-2009 Dodge Dakota and 2006-2009 Mitsubishi Raider vehicles originally sold, or ever registered, in AZ, AR, DE, Washington D.C., IL, IN, KS, KY, MD, MO, NE, NV, NJ, NM, NC, OH, OK, PA, TN, VA, and WV, or "Zone B." Lastly, unless included in "Zone A" or "Zone B" above, Chrysler is recalling certain 2005-2008 RAM 2500, 2006-2008 RAM 3500, 2007-2008 RAM 3500 Cab Chassis, 2008 RAM 4500 and 5500 Cab Chassis, 2004-2008 Dodge Durango, 2007-2008 Chrysler Aspen, 2007-2008 Jeep Wrangler, 2008 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2008 Chrysler 300, 2006-2008 Dodge Charger, 2005-2008 Dodge Dakota, and 2006-2008 Mitsubishi Raider vehicles originally sold, or registered, in AK, CO, CT, ID, IA, ME, MA, MI, MN, MT, NH, NY, ND, OR, RI, SD, UT, VT, WA, WI, and WY.

Consequence & remedy

Consequence: These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. These inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling. An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify the Chrysler, Dodge, Jeep and RAM owners. Mitsubishi owners will be notified by their company. Dealers will replace the passenger frontal air bag inflator, free of charge. The recall began on March 27, 2017. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is S43. Note: This recall supersedes recall 14V-7700.

15V313000 · Air Bags:frontal:driver Side:inflator Module

May 26, 2015

Chrysler (FCA US LLC) is recalling certain model year 2005-2009 Dodge Ram 2500, 2004-2008 Dodge Ram 1500 and Durango, 2006-2009 Dodge Ram 3500, 2008-2010 Dodge Ram 4500 and 5500, 2007-2008 Chrysler Aspen, 2005-2010 Chrysler 300, 300C, 300S, and SRT8, 2006-2010 Dodge Charger, 2005-2008 Magnum, 2005-2011 Dodge Dakota, and 2006-2009 Mitsubishi Raider vehicles. The affected vehicles are equipped with a dual-stage driver frontal air bag that may be susceptible to moisture intrusion which, over time, could cause the inflator to rupture.

Consequence & remedy

Consequence: In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify the affected Chrysler and Dodge owners and Mitsubishi will notify the affected Raider owners. Dealers will replace the driver's frontal air bag inflator, free of charge. The recall began for Chrylser on June 8, 2015. The recall for Mitsubishi started on June 24, 2015. Chrysler and Dodge owners may contact Chrysler customer service at 1-800-853-1403. Mitsubishi owners may call 1-888-648-7820. Chrysler's number for this recall is R25. Note: This recall supersedes recall 14V817 in its entirety. Vehicles that have had their driver side frontal air bag replaced previously need to have their air bag replaced under this recall as well.

13V528000 · Steering:linkages:tie Rod Assembly

Nov 6, 2013

Chrysler Group LLC (Chrysler) is recalling certain model year 2003-2008 Dodge RAM 2500 4x4 and 3500 4x4, model year 2007-2008 Dodge RAM 3500 4x2 Cab Chassis and model year 2006-2008 Dodge RAM 1500 Mega Cab 4x4 trucks manufactured February 12, 2002, through February 13, 2008. The left tie rod assembly may break.

Consequence & remedy

Consequence: A failure of the tie rod assembly may result in a loss of steering control, increasing the risk of a crash.

Remedy: Chrysler notified owners and launched its recall campaign in January 2014. Owners may contact Chrysler at 1-800-247-9753. Chrysler's recall campaign number is N62.

13V529000 · Steering:linkages:tie Rod Assembly

Nov 6, 2013

Chrysler Group LLC (Chrysler) is recalling certain model year 2008-2012 RAM 2500 4X4 and 3500 4X4 trucks, 2008-2012 Dodge RAM 3500 4x2 Cab Chassis, and model year 2008 Dodge RAM 1500 Mega Cab 4x4. The left tie rod assembly may break.

Consequence & remedy

Consequence: A failure of the tie rod assembly may result in a loss of steering control, increasing the risk of a crash.

Remedy: Chrysler notified owners on January 16, 2014 that dealers would inspect vehicles and replace the steering linkage assembly, if necessary. On or about February 27, 2014, Chrysler ceased its recall remedy program due to parts quality concerns, and then re-initiated it on or about April 14, 2014. In July 2015, and under a consent order with NHTSA, the company agreed to offer owners three options for remedying their vehicles: perform the original remedy, offer to repurchase the vehicle at the fair market value plus 10%, or offer an additional incentive offer towards the purchase of a new Dodge, Jeep, Chrysler, or Fiat vehicle. Chrysler will notify owners of the new recall options in a letter expected to be mailed on August 31, 2015. Owners may contact Chrysler at 1-800-247-9753. Chrysler's recall campaign number is N49.

11V350000 · Steering:linkages:tie Rod Assembly

Jul 6, 2011

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2008-2011 DODGE RAM 2500/3500 4X4, MANUFACTURED FROM FEBRUARY 14, 2008, THROUGH MARCH 28, 2011; MODEL YEAR 2008-2011 DODGE RAM 3500 CAB CHASSIS 4X2, MANUFACTURED FROM FEBRUARY 14, 2008, THROUGH MARCH 28, 2011; AND MODEL YEAR 2008 DODGE RAM 1500 MEGA CAB 4X4, MANUFACTURED FROM FEBRUARY 14, 2008, THROUGH AUGUST 15, 2008, BECAUSE THE LEFT TIE ROD BALL STUD MAY FRACTURE. THIS CONDITION TENDS TO OCCUR DURING LOW SPEED PARKING LOT TYPE MANEUVERS WHEN THE CUSTOMER IS MAKING A TIGHT TURN. ADDITIONALLY, MODEL YEAR 2003-2008 DODGE RAM 2500/3500 VEHICLES MAY HAVE RECEIVED THE AFFECTED TIE ROD ASSEMBLY AS A REPLACEMENT PART DURING NORMAL SERVICE.

Consequence & remedy

Consequence: THIS CONDITION COULD RESULT IN THE POTENTIAL LOSS OF DIRECTIONAL STABILITY IN THE LEFT HAND FRONT WHEEL, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL INSPECT THE TIE ROD ENDS FOR RELATIVE ORIENTATION AND REPLACE THE LEFT OUTER TIE ROD AS REQUIRED AND PERFORM A FRONT END TOE ALIGNMENT AS NEEDED. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 3, 2011. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

09V434000 · Equipment:appliance:air Conditioner

Nov 13, 2009

E-N-G MOBILE SYSTEM IS RECALLING CERTAIN MODEL YEAR 2008 CHEVROLET W5500, MODEL YEAR 2007-2009 DODGE 3500, MODEL YEAR 2009 MIGHTY MOVER, MODEL YEAR 2006-2009 FORD E-250, E-350 AND E-450, MODEL YEAR 2008-2009 GMC W4500, MODEL YEAR 2007 INTERNATIONAL 4300, MODEL YEAR 2009 TOYOTA LAND CRUISER VEHICLES EQUIPPED WITH CARRIER AIRV CEILING UNITS, MODEL NOS. 68RV0010BA, 68RV0012CA, AND 68RV0010EA. THE HEATER ELEMENT IN THESE ASSEMBLIES MAY BE DEFECTIVE WHICH COULD CAUSE THE UNIT TO CREATE SMOKE OR SPARKS.

Consequence & remedy

Consequence: THIS DEFECT COULD RESULT IN A FIRE.

Remedy: E-N-G MOBILE SYSTEM WILL NOTIFY OWNERS AND THE VEHICLES WILL BE REPAIRED BY CARRIER FREE OF CHARGE. PLEASE SEE CARRIER'S DEFECT REPORT 09E-053. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING DECEMBER 2009. OWNERS MAY CONTACT CARRIER AT 1-877-584-7059 OR E-N-G MOBILE SYSTEM AT 1-925-798-4060.

09V005000 · Steering:linkages:tie Rod Assembly

Jan 9, 2009

CHRYSLER IS RECALLING 32,782 MY 2008-2009 DODGE RAM 2500, 3500 AND 3500 CAB CHASSIS PICKUP TRUCKS EQUIPPED WITH POWERS AND SONS STEERING LINKAGE. THE STEERING LINKAGE DRAG LINK INNER TIE ROD TO PITMAN ARM BALL STUD MAY FRACTURE. ALSO THE STEERING LINKAGE DAMPER ATTACHING THE BRACKET MAY YIELD AND SHIFT ON THE LINKAGE.

Consequence & remedy

Consequence: THIS COULD RESULT IN A LOSS OF STEERING CONTROL AND THE RESTRICTED ABILITY TO TURN THE VEHICLE IN ONE DIRECTION INCREASING THE RISK OF A CRASH WITHOUT WARNING.

Remedy: DEALERS WILL REPLACE THE STEERING LINKAGE DRAG LINK INNER TIE ROD END ASSEMBLY, AND INSPECT THE STEERING LINKAGE DAMPER BRACKET FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN ON OR BEFORE FEBRUARY 16, 2009. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

08V641000 · Engine And Engine Cooling:engine:diesel

Dec 5, 2008

CHRYSLER IS RECALLING 108,429 MY 2007-2008 DODGE RAM 2500 AND 3500 PICKUP TRUCKS EQUIPPED WITH 6.7L DIESEL ENGINES. A SILENCER PAD CAN SAG AND CONTACT THE EXHAUST GAS RECIRCULATION (EGR) COOLER.

Consequence & remedy

Consequence: THIS COULD RESULT IN AN ENGINE COMPARTMENT FIRE.

Remedy: DEALERS WILL ADD A BRACKET TO SUPPORT THE ENGINE COMPARTMENT SILENCER PAD ADJACENT TO THE EGR COOLER. THE RECALL IS EXPECTED TO BEGIN DURING DECEMBER 2008. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

08V344000 · Trailer Hitches

Jul 28, 2008

KNAPHEIDE IS RECALLING 108 MY 2006-2008 PRO SERIES TRUCK BEDS EQUIPPED WITH AN ICC BUMPER WHICH INCLUDED A PROVISION FOR A BALL HITCH. THERE MAY BE AN INSUFFICIENT WELD ATTACHING THE HITCH CHANNEL TO THE SUPPORTING STRUCTURE.

Consequence & remedy

Consequence: THIS COULD RESULT IN BENDING OF THE HITCH CHANNEL OR THE HITCH COULD BE PULLED OFF THE VEHICLE, INCREASING THE RISK OF A CRASH.

Remedy: KNAPHEIDE WILL OFFER TWO REMEDIES TO ITS CUSTOMERS: (1) FOR THOSE CUSTOMERS WHO DO NOT USE THE HITCH, THE HITCH WILL BE REMOVED FROM THE TRUCK BED AND REPLACED WITH AN ICC BUMPER; OR (2) FOR THOSE CUSTOMERS WHO NEED A HITCH, A RECEIVER HITCH ASSEMBLY WILL BE ADDED TO THE EXISTING HITCH ASSEMBLY AND ALL SUSPECT WELD JOINTS WILL BE RE WELDED. THE RECALL BEGAN ON AUGUST 15, 2008. OWNERS MAY CONTACT KNAPHEIDE AT 1-877-473-5763.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

EA21002 · Desiccated Air Bag Inflator Rupture

Opened Sep 17, 2021 · No close date supplied

Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Additional source detail variants (2)

Air Bags:frontal:driver Side:inflator Module

Air Bags:frontal:passenger Side:inflator Module

AQ14003 · Chrysler's Execution Of 13V-528 & 529

Opened Oct 20, 2014 · Closed May 16, 2016

Status: closed (inferred from source dates) · Steering:linkages:tie Rod Assembly

RMD opened this audit query (AQ) investigation in order to better understand and evaluate Chrysler's process(es) for timely and efficient execution of its safety recall campaigns, including its oversight and management of its parts division Mopar.Prior to opening this investigation, RMD had raised concerns with the company related to its execution of two safety recalls, 13V-528 and 13V-529, both of which involved safety defects that could cause the involved vehicles, FCA?s heavier Dodge Ram trucks, to lose steering control suddenly and without warning.Specifically, RMD inquired about the availability of parts for recall repairs, by email and phone on January 15, 2014 and February 19, 2014, due to the volume of complaints it was receiving from owners alleging parts scarcity and parts restrictions. FCA steadfastly denied it had placed parts restrictions on its dealers to manage issues of parts scarcity.FCA shared material showing it had uncommitted stock of parts available for its dealers. Nevertheless, consumer complaints of lack of parts continued.RMD made independent inquiries tosome dealers tobetter understand the conflicting claims between owners alleging lack of ability to repair their defective vehicles due to lack of parts, and FCA?s information showing availability of parts.Dealers informed and provided documentation to RMD on February 21, 2014 and February 25, 2014 showing FCA had, in fact, put into place parts restrictions and, further, had in some instances canceled dealerships? back orders for parts.In addition, during the course of its dialogue with dealers, RMD discovered that FCA had notified their dealerships on February 27, 2014 to return the recall remedy parts over quality concerns, and had therefore effectively canceled its safety recall program without notification to NHTSA. RMD issued a request for information (IR) on October 21, 2014.The company failed to respond to a number of the questions RMD asked that required it to produce specifics surrounding the repairs and parts ordering process with the recalls, including a question about whether a dealer order for recall parts could be canceled and under what circumstances.

PE11009 · Outer Tie Rod Failure

Opened Apr 4, 2011 · Closed Feb 6, 2012

Status: closed (inferred from source dates) · Steering:linkages:tie Rod Assembly

ODI received complaints regarding failing tie rod ball studs on Model Year 2008-2011 Dodge Ram 2500 and 3500 vehicles resulting in loss of steering control.Chrysler concluded that misalignment of the left (driver side) ball stud on vehicles built with the Cross Car steering linkage system could allow contact between the bull stud and the ball housing which could weaken the stud and result in fracture.Chrysler submitted a recall notice on August 15, 2011 involving certain MY 2003-2011 Ram 2500 and Ram 3500 pickup trucks built or repaired with the Cross Car steering linkage.Chrysler will inspect, repair or realign the front end of the subject vehicles as needed.Chrysler's announcement of a safety recall on this matter addresses ODI's concerns.The ODI reports cited above can be reviewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification (ODI) numbers:10332525, 10357937, 10366591, 10303744, 10377166, 10373240, 10343969, 10375403, 10324831, 10373546, 10370771.