2007 Dodge Grand Caravan

RIGHT AFTER GAS TANK FILL UP ENGINE STALLS,AND ON SEVERAL OCCASIONS WAS ON HIGHWAY ,AND POWER WENT OFF AFTER STALLING WITH LOSS OF CONTROL OF STEERING,AND RAPID DECELERATION WITH NEAR MISS OF BEING REAR ENDED. SOMEONE IS GOING TO BE KILLED,AND ACCORDING TO THE REPORTED INCIDENCES ON THE INTERNET SOMEONE WILL EVENTUALLY BE KILLED OR SEVERELY INJURED. *TR

IN MAY 2014, AT APPROXIMATELY 55MPH, AFTER REFUELING AND DRIVEN 50 MILES. THE ENGINE LIGHT CAME ON. STOPPED VEHICLE AND CHECKED EVERYTHING THAT I COULD CHECK, AS I HAD JUST HAD IT SERVICED APPROX. 300 MILES PRIOR. CONTINUED ON TRIP, AFTER SPENDING NIGHT IN MOTEL, TOOK VEHICLE TO REPAIR FACILITY AND THEY DID DIAGNOSTICS...CAME UP WITH CODE 461, WHICH WAS FUEL LEVER SENSOR IN GAS TANK. CONTINUED ON TRIP, (1300 MILES), AFTER THAT TWO TIMES WHEN I HAD FILLED UP WITH GAS AGAIN THE VEHICLE DIED WITHIN 2 MILES...NO ENGINE LIGHT EVER CAME BACK ON. THIS CONTINUED THROUGHOUT THE SUMMER, OCCURRING 80% OF THE TIME I REFUELED...TOOK TO DEALER AS I HAVE EXTENDED WARRANTY, THEY ARE LOOKING INTO IT, BUT SAID BECAUSE THE ENGINE LIGHT DOESN'T COME BACK ON, THEY CAN'T EVALUATE IT. READ SOMEWHERE SINCE I TOOK IT BACK TO THE DEALER, THAT IF I DON'T FILL THE TANK UP FULLY, THAT WILL CURE THE PROBLEM? THE ENGINE DYING HAPPENS WHILE DRIVING LESS THAN 20MPH, SO FAR...COULD BE A PROBLEM PULLING OUT IN TRAFFIC? THIS IS NOW OCTOBER, STILL EXPERIENCING PROBLEM. *TR

AFTER FUELING THE VEHICLE, PULLING OUT FROM THE GAS STATION, THE VAN STALLS VIOLENTLY: LOSES POWER, LURCHES & SURGES. THIS HAS BECOME INCREASINGLY SEVERE, MOST RECENTLY NEARLY CAUSING A COLLISION WHEN THE VAN STALLED OUT AS WE WERE LEAVING THE GAS STATION IN HEAVY TRAFFIC. THE PROBLEM IS THE VAPOR/LIQUID SEPARATOR VALVE LOCATED AT THE TOP OF THE FUEL TANK. THE VALVE IS DESIGNED TO PREVENT LIQUID FUEL FROM ENTERING THE CHARCOAL CANISTER/EMISSIONS SYSTEM. WHEN THE VALVE FAILS, LIQUID GAS CAN ENTER THE LINE AND FILL THE CHARCOAL CANISTER. AFTER REFUELING THE PCM ON THE VEHICLE DETECTS A CHANGE IN FUEL LEVEL. THEN, WHEN THE ENGINE MEETS CERTAIN TEMPERATURE AND DRIVING CRITERIA, THE PCM ISSUES A PURGE COMMAND TO THE CHARCOAL CANISTER TO REMOVE THE STORED GAS VAPORS. IT?S AT THAT POINT THAT ALL THE LIQUID GAS IN THE LINE GETS SUCKED INTO THE CHARCOAL CANISTER. THE PCM EXPECTS TO SEE GAS VAPORS ENTERING THE INTAKE MANIFOLD AND IT IS PREPARED TO ADJUST AIR/FUEL MIXTURES TO COMPENSATE. HOWEVER, IT IS NOT PREPARED TO SEE LIQUID GAS COMING INTO THE INTAKE. THAT?S WHAT CAUSES THE ENGINE TO STALL. UNFORTUNATELY, THE ONLY FIX IS TO REPLACE THE ENTIRE GAS TANK. CHRYSLER DOES NOT SELL THE VAPOR/LIQUID VALVE AS A SEPARATE UNIT. WE ARE NOW AT NEARLY 100,000 MILES, AND THE PROBLEM PERSISTS AND CONTINUES TO GET MORE SEVERE. I HAVE CALLED DODGE, BUT THEY SAY THERE IS NO EXTENDED WARRANTY ON THE FUEL TANK/EVAPORATION CANISTER. *TR

ON APPROXIMATELY 04/07/2014 THE VAN WAS FILLED UP WITH GAS, I TOOK THE NOZZLE OUT WHEN IT SHUT OFF AND DID NOT PUT ANY EXTRA GAS INTO TANK. I STARTED UP THE VAN TO EXIT THE STATION WE DROVE ABOUT 100 YARDS AND THE VAN JERKED WITH A KNOCKING SOUND TWICE AND STALLED. I STARTED THE VAN BACK UP, WHEN IT DID START THE IDLE WAS ROUGH AND LOW. I HELD MY FOOT ON THE GAS PEDDLE TO SLIGHTLY RAISE THE RPM'S FOR ABOUT 30 SECONDS BEFORE WE PROCEEDED. IT TOOK A COUPLE OF MILES BEFORE THE VAN SEEMED TO BE ABOUT NORMAL. THIS HAS HAPPENED TWO OTHER TIMES SINCE THEN. ANOTHER COMPLAINT, THE FRONT BRAKES SQUEAK EVERY TIME YOU APPLY THEM. *TR

25 MPH, THE VEHICLE STALLED WITHOUT WARNING. THIS FAILURE OCCURRED TWICE AFTER THE VEHICLE WAS FILED WITH FUEL. THE VEHICLE WAS TAKEN TO THE INDEPENDENT MECHANIC FOR A DIAGNOSTIC TESTING, HOWEVER THEY COULD NOT DUPLICATE THE FAILURE. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 88,000. RG *TR

WHEN I FILL UP MY VAN, THE VEHICLE WILL START HOWEVER AFTER A FEW MINUTES AND I AM ON THE HIGHWAY THE CAR COMPLETELY SHUTS OFF. HAVE HAD TO SEVERAL MECHANICS LOOK AT THE VAN, AND NO ONE KNOWS WHAT THE ISSUE IS. I TRY TO RIDE AROUND THE GAS STATION PARKING LOT TO INSURE THE VAN IS GOING TO RUN BECAUSE I HAVE HAD SEVERAL CLOSE CALLS WHEN THE VEHICLE SHUTS DOWN WHEN I AM TRYING TO CROSS TRAFFIC. I WILL THEN HAVE NO BRAKES, POWER STEERING, ETC. THE VAN SHUTS COMPLETELY OFF. I USUALLY ABLE TO RESTART THE VEHICLE. THIS IS A VERY UNSAFE ISSUE. *TR

I JUST COMPLETED FILLING UP MY VEHICLE WITH REGULAR GASOLINE. ABOUT 100 YARDS FROM THE FILLING STATION, MY VAN STUTTERED AND STALLED. IT DOES THIS EVERY TIME I FILL IT UP. IT STALLED IN THE MIDDLE OF AN INTERSECTION. I DID SOME RESEARCH AND IT LOOKS LIKE IT IS THE RESULT OF A FAILED COMPONENT OF THE EMISSIONS SYSTEM AND A PRETTY COMMON PROBLEM WITH CHRYSLER/DODGE VANS. HTTP://COMMUNITY.CARTALK.COM/DISCUSSION/2137227/ENGINE-DIES-AFTER-GASOLINE-FILL-UP. *TR