2007 Dodge Grand Caravan

AFTER FILLING GAS TANK, ENGINE HESITATED AND KILLED. AFTER RESEARCHING, DETERMINED THIS IS A FUEL TANK VALVE ISSUE COMMON TO MINIVANS. NOT COVERED UNDER WARRANTY, OBVIOUS MANUFACTURE DEFECT. VALVE ALLOWS LIQUID GAS INTO VAPOR SYSTEM. ISSUE STILL EXISTS, TEMPORARY FIX IS TO NOT FILL TANK COMPLETELY WHEN REFUELING. EXPENSIVE REPAIR.

NUMEROUS TIMES RIGHT AFTER I FUEL UP, THE VAN SPUTTERS, SHAKES, AND THE ENGINE QUITS. EVEN IF I HOLD THE GAS PEDAL STEADY, IT JERKS AS IF I WAS PRESSING THE PEDAL QUICKLY THEN LETTING GO. WHEN I STOP AT A LIGHT, THE ENGINE DIES COMPLETELY. THIS HAPPENS ALMOST EVERY TIME I FUEL UP. IT HAS NEVER HAPPENED BEYOND 1 DAY AFTER I FUEL UP. IT DOES NOT MATTER WHICH GAS STATION I FILL UP AT, NOR THE QUALITY OF THE FUEL I BUY, THE PROBLEM STILL HAPPENS. ONE TIME THE ENGINE EVEN QUIT WHILE I WAS DRIVING! (USUALLY IT QUITS WHEN I STOP AT A LIGHT OR STOP SIGN.) IT TAKES 2-3 TRIES AND THEN THE ENGINE STARTS AGAIN AND THE VAN SHAKES, JERKS, AND SPUTTERS ONCE AGAIN AS IF IT IS NOT GETTING ENOUGH FUEL.

APPROXIMATELY THREE MONTHS AGO, MY 2007 DODGE GRAND CARAVAN STALLED AS I CAME TO A STOP SIGN IN A PARKING LOT. I WAS ABLE TO START RIGHT BACK UP AFTER PUTTING MY VAN IN PARK. BEING UNSURE WHY THIS HAPPENED, I DROVE AROUND THE PARKING LOT A FEW MINUTES BEFORE GETTING ON THE ROAD. IT STALLED ONE MORE TIME, BUT THEN I HAD NO OTHER PROBLEMS AND DROVE HOME. THIS OCCURRED IMMEDIATELY AFTER FILLING MY VAN WITH GAS, BUT I DID NOT ASSOCIATE THE PROBLEM WITH FUELING AT THE TIME. SINCE THAT INCIDENT, THIS HAS BECOME A RECURRING ISSUE OF THE ENGINE STALLING ONLY AFTER FILLING MY TANK. WHEN REFUELING NOW, I DRIVE AROUND NEAR THE GAS STATION TO INSURE THE VAN IS GOING TO RUN. AFTER GETTING GAS, WHEN I SLOW TO COME TO A STOP OR I HAVE STOPPED, THE CAR MAY STALL OUT. I HAVE BEEN ABLE TO RESTART MY VAN BY PUTTING IT IN PARK, STARTING AND PUMPING THE GAS PEDDLE FOR A FEW SECONDS BEFORE PROCEEDING. FORTUNATELY, WHEN MY VAN HAS STALLED, I HAVE NOT BEEN TRYING TO CROSS TRAFFIC OR TRAVELING AT A HIGH RATE OF SPEED; HOWEVER, THE POTENTIAL FOR SERIOUS INJURY DOES EXIST. BEFORE TAKING MY CAR TO A DEALERSHIP, I DECIDED TO LOOK ONLINE TO SEE IF ANYONE ELSE HAS ENCOUNTERED THE SAME ISSUE. MY SEARCH FOUND THIS TO BE A COMMON ENOUGH PROBLEM THAT A DEFECT PETITION DP14-002 WAS FILED IN SEPTEMBER 2014 WITH DOI. ACCORDING TO ONLINE RESOURCES, THE REMEDY IS TO REPLACE THE ENTIRE TANK. THE PROBLEM IS THE VAPOR/LIQUID SEPARATOR VALVE LOCATED AT THE TOP OF THE FUEL TANK AND THE VALVE IS NOT SOLD SEPARATELY. THIS APPEARS TO BE A DESIGN FLAW AND I WONDER WHY A RECALL HAS NOT BEEN ISSUED. *TR

TL*THE CONTACT OWNS A 2007 DODGE GRAND CARAVAN. THE CONTACT STATED THAT AFTER REFUELING AND DRIVING AT AN UNKNOWN SPEED, THE VEHICLE STALLED. THE FAILURE RECURRED NUMEROUS TIMES. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE FUEL FILTER WAS REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 150,000.

VEHICLE HESITATED FIRST TIME WHILE GOING 50 MPH AFTER REFUELING - REGULAR GAS. CHECKED THE TACH, WENT TO ALMOST ZERO, THEN BACK UP AGAIN. RODE ROUGH FOR A WHILE. STALLED FIRST TIME AFTER REFUELING W/ REGULAR GAS, @ 35 MPH, ALMOST CAUSING ME TO HIT A CURB - LOSS OF POWER STEERING AND BRAKES. RESTARTED OKAY. STALLED A 2ND TIME AFTER REFUELING AT RED LIGHT, JUST 500 FT FROM GAS STATION. TOOK 2 TIMES TO START IT. WHEN WE FIGURED IT WAS NOT A BAD TANK OF GAS, WE HAD OUR LOCAL MECHANIC CHECK IT, AND WE PAID OVER $200.00 FOR A CRANKSHAFT POSITION SENSOR TO BE REPLACED. BUT WE REFUELED THE VAN SOON AFTER, AND IT STALLED OUT AGAIN. THAT WAS WHEN I DECIDED TO LOOK ONLINE TO SEE IF ANYONE ELSE HAS ENCOUNTERED THE SAME PROBLEM. I WAS AMAZED AT HOW MANY PEOPLE HAD COMPLAINED, AND WERE TOLD IT?S NOT A KNOWN ISSUE. IT SOUNDS TO ME LIKE DODGE/CHRYSLER DOESN'T WANT TO ACCEPT RESPONSIBILITY FOR THE PROBLEM. I CHECKED ONLINE AND FOUND 40 COMPLAINTS FOR THE SAME ISSUE HERE: HTTP://EN.ALLEXPERTS.COM/Q/CHRYSLER-REPAIR-807/F/STALLING-REFUELING.HTM [DODGE CARAVAN AND/OR CHRYSLER TOWN & COUNTRY STALLING AFTER REFUELING]. THEY ALL CALLED DODGE/CHRYSLER AND WERE TOLD THAT IT WASN'T A KNOWN ISSUE. PLEASE FOLLOW THROUGH ON THIS, AND HAVE DODGE/CHRYSLER RECTIFY IT BEFORE SOMEONE IS KILLED. HERE IS A PAGE NOT BY DODGE THAT GIVES THE SOLUTION: HTTP://RICKSFREEAUTOREPAIRADVICE.COM/ENGINE-STALLS-AFTER-FILLING-TANK-CHRYSLER-MINIVAN/ THE REMEDY IS TO PAY OVER $700 FOR AN ENTIRE TANK, BECAUSE CHRYSLER DOESN'T SELL THE PART ALONE, WHICH IS THE VAPOR/LIQUID SEPARATOR VALVE. PLEASE HELP! *TR

AFTER GETTING GAS, WHEN I SLOW TO COME TO A STOP THE CAR STALLS OUT. IT WILL USUALLY START RIGHT BACK UP AND I DON'T HAVE A PROBLEM UNTIL I GET GAS AGAIN. THIS IS A CONCERN AS I AM USUALLY DRIVING MY CHILDREN AROUND AND IT HAPPENED AFTER I PULLED OUT ONTO A BUSY 4 LANE ROAD AND HAD TO SLOW DUE TO AN UPCOMING LIGHT. WE WERE ALMOST HIT BECAUSE THE CARS COMING UP SAW THAT THE LIGHT WAS NOW GREEN. I PUT ON MY BLINKERS AS FAST AS I COULD BUT THAT DID NOT SAVE US FROM NEARLY BEING HIT AS WE WERE SITTING DUCKS. *TR