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2011 Dodge Charger

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

576 reports with mileage · 119 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 395 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 158 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel/propulsion System. Review the 79 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

25 crash reports64 fire reports14 injury reports

Steering complaints

39 reports
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15,500 miles · Jun 25, 2014
Electrical SystemService BrakesSteering

IF DON'T ENTER INFORMATION HOW WILL YOU CONTACT ME TO HELP? MY RADIO WENT OUT FIRST I DIDN'T THINK NOTHING OF IT, BUT WHEN I GOT CLOSER TO HOME MY CAR STARTED MAKING WEIRD NOISES AND THEN MY ABS LIGHT CAME ON MY STABILITY LIGHT CAME ON AS WELL THE AC WENT OFF AND CAME ON STARTED BLOWING HOT BURNING AIR, LUCKY I MADE IT CL…

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IF DON'T ENTER INFORMATION HOW WILL YOU CONTACT ME TO HELP? MY RADIO WENT OUT FIRST I DIDN'T THINK NOTHING OF IT, BUT WHEN I GOT CLOSER TO HOME MY CAR STARTED MAKING WEIRD NOISES AND THEN MY ABS LIGHT CAME ON MY STABILITY LIGHT CAME ON AS WELL THE AC WENT OFF AND CAME ON STARTED BLOWING HOT BURNING AIR, LUCKY I MADE IT CLOSE TO THE DEALERSHIP CAUSE THE CAR COMPLETELY DIED ON ME I COULDN'T STEER IT. I HAD NO POWER TO TURN, I'M HAPPY I DIDN'T GET HURT OR HAVE MY KIDS IN THE CAR AT THE TIME. *TR

NHTSA ODI #10605889

Mileage unknown · Jan 13, 2014
Power TrainSteeringSuspension

2011 DODGE CHARGER. CONSUMER WRITES IN REGARDS TO VEHICLE AUTOMATIC TRANSMISSION DEFECT. *SMD THE CONSUMER STATED THERE WAS A 2ND AND 3RD DELAY UPON ACCELERATION AT CERTAIN SPEEDS. THE DEALER PERFORMED A FLASH ON THE TRANSMISSION AND HE WAS INFORMED THE TRANSMISSION NEEDED TO RE-LEARN HIS DRIVING HABITS. AFTER DRIVING OVER 70…

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2011 DODGE CHARGER. CONSUMER WRITES IN REGARDS TO VEHICLE AUTOMATIC TRANSMISSION DEFECT. *SMD THE CONSUMER STATED THERE WAS A 2ND AND 3RD DELAY UPON ACCELERATION AT CERTAIN SPEEDS. THE DEALER PERFORMED A FLASH ON THE TRANSMISSION AND HE WAS INFORMED THE TRANSMISSION NEEDED TO RE-LEARN HIS DRIVING HABITS. AFTER DRIVING OVER 700 MILES, THE 3 SECOND DELAY WAS AND STILL IS CONSTANT, THE CONSUMER TOOK THE VEHICLE TO THE DEALER ON SEPTEMBER 27, 2012, AND HE RECEIVED A CALL THE FOLLOWING THE DAY, AND WAS INFORMED THE TRANSMISSION WAS OPERATING WITHIN PARAMETERS. IMMEDIATELY,UPON LEAVING THE DEALER, THE CONSUMER NOTICED THE VEHICLE WAS RIDING VERY ROUGH. THE TIRES WERE RE-BALANCED AND AN ALIGNMENT WAS PERFORMED. THE CONSUMER ALSO NOTICED THE STEERING WHEEL WAS NOT CENTERED PROPERLY, AND THE VEHICLE PULLED TO THE RIGHT.

NHTSA ODI #10559884

59,000 miles · Dec 31, 2013
Electrical SystemSteering

I CURRENTLY OWN A 2011 DODGE CHARGER AND I GOT INTO MY CAR AND NOTICED THAT ALL OF THE LIGHTS WERE ON IN THE DASH BOARD FROM THE WIND SHIELD WIPERS, POWER STEERING SERVICE LIGHT WAS FLASHING, BRAKE LIGHTS I MEAN EVERY LIGHT WAS ON. I TOOK THE CAR TO THE DEALER BECAUSE I PURCHASED THE CAR DECEMBER 2012 AND I REMEMBER THE DEALER S…

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I CURRENTLY OWN A 2011 DODGE CHARGER AND I GOT INTO MY CAR AND NOTICED THAT ALL OF THE LIGHTS WERE ON IN THE DASH BOARD FROM THE WIND SHIELD WIPERS, POWER STEERING SERVICE LIGHT WAS FLASHING, BRAKE LIGHTS I MEAN EVERY LIGHT WAS ON. I TOOK THE CAR TO THE DEALER BECAUSE I PURCHASED THE CAR DECEMBER 2012 AND I REMEMBER THE DEALER SAYING THAT I HAD THE PREVIOUS OWNERS WARRANTY BUT TO FIND OUT I ONLY HAD THE POWER TRAIN WARRANTY AND WAS TOLD THAT I HAD TO PAY $120.00 JUST FOR A DIAGNOSTIC. MY HUSBAND WAS FURIOUS AND TOOK THE CAR TO ANOTHER SHOP AND THEY STATED THAT THE CAR JUST NEEDED FUSES WHEN ALL OF THE FUSES WERE REPLACED ALL OF THE LIGHTS WENT OFF BUT THE POWER STEERING WENT ALL THE WAY OUT SO NOW I HAVE NOT BEEN ABLE TO DRIVE MY CAR UNTIL I CAN GET THE MONEY TO SEE WHAT IS WRONG WITH THE POWER STEERING IT IS UNFORTUNATE THAT MY CAR HAS BEEN SITTING UP FOR 2 MONTHS NOW. A FAIRLY NEW CAR AND I AM HAVING THESE PROBLEMS THIS IS JUST CRAZY I CHECK THE DODGE WEBSITE FOR RECALLS AND I DIDN'T SEE ANYTHING. *TR

NHTSA ODI #10557987

17,838 miles · Dec 13, 2012
Electrical SystemService BrakesSteering

I PURCHASE MY CAR 9 MONTHS AGO NEVER HAD A PROBLEM UNTIL I TOOK IT TO A DEALER TO GET THE 2 RECALLS FIX AFTER A WEEK MY CAR WOULDN'T TURN ON CALL THEM THE STEERING WHEEL LIGHT SHOW UP ENGINE LIGHT AND ABS TOO SAID IT WAS THE BATTERY THAT DEAD BUT THEY CHARGE AND IT WAS FINE WEEK LATER MY CAR STEERING WHEEL LOCK COULDN'T BRAKE BE…

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I PURCHASE MY CAR 9 MONTHS AGO NEVER HAD A PROBLEM UNTIL I TOOK IT TO A DEALER TO GET THE 2 RECALLS FIX AFTER A WEEK MY CAR WOULDN'T TURN ON CALL THEM THE STEERING WHEEL LIGHT SHOW UP ENGINE LIGHT AND ABS TOO SAID IT WAS THE BATTERY THAT DEAD BUT THEY CHARGE AND IT WAS FINE WEEK LATER MY CAR STEERING WHEEL LOCK COULDN'T BRAKE BECAUSE GOT LOCK TOO CALL THE DEALER SHOW SAME LIGHTS STEERING ABS ENGINE LIGHTS TOO NOW THEY SAYING MY HD LIGHTS WAS THE CAUSE FOR THE COMPUTER TO MESS UP CALL THE GUY WHO INSTALL THEM EXPLAIN TO THEM COULDN'T BEEN THE LIGHTSHE INSTALL A RELY WHICH DOES HAS ANY CONTACT THE CABLE WITH THE COMPUTER THEY TOLD ME WILL LATE ME KNOW THE NEXT DAY STILL WAITING FOR THEM TO CALL ME ALSO A FRIEND HAD PROBLEM TOO WITH THE COMPUTER DEALER TRY TO CHARGE HIM HE GOT A LAWYER DEALER END UP PAYING FOR EVERYTHING THEY WANT TO CHARGE ME 2700 FOR SOMETHING THAT IS NOT MY PROBLEM HD LIGHTS BEEN ON MY CAR FOR 9 MONTHS GOT THEM SAME DAY I PURCHASE MY CAR NEVER HAD A PROBLEM UNTIL DEALER PUT HANDS ON IT I ASK DIFFERENT LOCATIONS THAT PUT HD LIGHTS FOR CARS LIKE MINES THEY SAID IF THE HD LIGHTS WERE INSTALL WRONG IT TAKES 3 TO A WEEK FOR THE COMPUTER TO SHOT DOWN LOCK EVERYTHING ON THE CAR NO WAY TO DRIVE IT BUT MY CAR DOESN'T DO THAT IT TURN ONS ONLY PROBLEM THE STEERING WHEEL LOCKS AND BRAKES TOO SOMETIMES WONT TURN ON BUT IT TAKES AN HOUR AND IT TURNS BUT SAME PROBLEM THE CAR ALREADY HAD A ELECTRICAL PROBLEM IS JUST DEALER DOESN'T WANT TO PAID AND LOOKS FOR ANY EXCUSE TO MAKE CUSTOMER PAID BUT IM RIGHT EVERYTHING IS ON FILE PLUS GOT PROOF TOO PEOPLE THAT HAS EXPERIENCE ON LIGHT ALL SAID SAME TO ME. *TR

NHTSA ODI #10488664

13,000 miles · Oct 16, 2012
Electronic Stability Control (esc)Service BrakesSteering

THIS IS THE THIRD TIME THAT ALL THE IDIOT LIGHTS ON THE DASHBOARD COME ON AND THEN WE PROCEED TO LOSE THE POWER STEERING AND BRAKES. CHRYSLER'S LEMON LAW DIVISION STATES THAT THEY WILL FIX IT AND THAT MY ISSUE IS NOT A LEMON LAW CASE. I SIMPLY HAVE REQUESTED THEM TO TAKE THE CAR BACK AND HAVE THEIR ENGINEERING DEPARTMENT TAKE …

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THIS IS THE THIRD TIME THAT ALL THE IDIOT LIGHTS ON THE DASHBOARD COME ON AND THEN WE PROCEED TO LOSE THE POWER STEERING AND BRAKES. CHRYSLER'S LEMON LAW DIVISION STATES THAT THEY WILL FIX IT AND THAT MY ISSUE IS NOT A LEMON LAW CASE. I SIMPLY HAVE REQUESTED THEM TO TAKE THE CAR BACK AND HAVE THEIR ENGINEERING DEPARTMENT TAKE IT APART TO FIND OUT WHAT IS GOING ON WITH I AND TO GIVE ME A NEW VEHICLE. EACH OF THE THREE TIMES THIS HAS OCCURRED, WE HAVE BEEN EXTREMELY FORTUNATE TO BE IN A PARKING LOT ONLY TRAVELING A COUPLE MILES PER HOUR. THIS ISSUE WAS SUPPOSE TO HAVE BEEN RESOLVED ALREADY AND HAS NOT APPARENTLY. I NO LONGER TRUST MY SAFETY AND LIFE NOR THE SAFETY AND WELL BEING OF OTHERS ON THE ROAD IF I WERE TO DRIVE THIS CAR AGAIN. THE ONLY REMEDIES THAT ARE ACCEPTABLE TO ME ARE TO REMOVE ALL THE ELECTRICAL WIRING AND COMPUTERS AND REPLACE THEM WITH NEW OR TO EXCHANGE THE VEHICLE. I FEAR FOR MY SAFETY WITH THIS CAR. PLEASE NOTE THAT I ALSO HAVE A 2011 CHRYSLER 300C THAT HAS BEEN FINE WITH NO MAJOR ISSUES. *TR

NHTSA ODI #10480764

15,990 miles · Jan 14, 2012
Electrical SystemSteering

SAFETY CONCERNS THAT EFFECT VEHICLE CONTROL, EGRESS AND VALUE. STEERING HAS LOUD GRINDING SOUND AND BECOMES HARD TO TURN. UCONNECT AND ELECTRICAL OCCASIONAL PROBLEMS; TRUNK OPENS BY ITSELF, YOU CAN HEAR THE RELAY CLICK AND RELEASE THE TRUNK, DOOR HANDLES DO NOT UNLOCK THE CAR, AIRBAG LIGHT COMES ON AND GOES OFF AFTER RESTARTING…

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SAFETY CONCERNS THAT EFFECT VEHICLE CONTROL, EGRESS AND VALUE. STEERING HAS LOUD GRINDING SOUND AND BECOMES HARD TO TURN. UCONNECT AND ELECTRICAL OCCASIONAL PROBLEMS; TRUNK OPENS BY ITSELF, YOU CAN HEAR THE RELAY CLICK AND RELEASE THE TRUNK, DOOR HANDLES DO NOT UNLOCK THE CAR, AIRBAG LIGHT COMES ON AND GOES OFF AFTER RESTARTING, UCONNECT CONTROL TOUCH SCREEN NOT FUNCTIONING, DASH LIGHTS STAY ON EVEN WHEN THE CAR IS LOCKED AND ALL OTHER LIGHTS OFF. *TR

NHTSA ODI #10443821

3,500 miles · Jan 13, 2012
Steering

WHEN DRIVING ON THE HIGHWAY AT A CONTINUOUS SPEED OF 70+ MILES PER HOURS, THE CAR DRIFTS IN THE LANE. I CAN HOLD THE STEERING STRAIGHT AND THE CAR CONTINUES TO BE A PROBLEM. I AM AFRAID TO DRIVE THE VEHICLE ON THE HIGHWAY AND I DON'T FEEL SAFE IN THE CAR. WE ARE CONSTANTLY GETTING CAR SICK AND THAT'S JUST NOT NORMAL I HAVE TAKEN…

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WHEN DRIVING ON THE HIGHWAY AT A CONTINUOUS SPEED OF 70+ MILES PER HOURS, THE CAR DRIFTS IN THE LANE. I CAN HOLD THE STEERING STRAIGHT AND THE CAR CONTINUES TO BE A PROBLEM. I AM AFRAID TO DRIVE THE VEHICLE ON THE HIGHWAY AND I DON'T FEEL SAFE IN THE CAR. WE ARE CONSTANTLY GETTING CAR SICK AND THAT'S JUST NOT NORMAL I HAVE TAKEN THE CAR IN A FEW TIMES TO THE DEALERSHIP AND THEY CAN'T FIND ANYTHING WRONG WITH THE VEHICLE. I HAVE REPORTED THE PROBLEM TO DODGE, BUT I HAVE TO TAKE IT IN TO ANOTHER DEALERSHIP WHERE THEY ARE CLOSE TO THE HIGHWAY . I DON'T KNOW IF IT IS THE TIRES OR THE STEERING, BUT THE DEALERSHIP SAID THEY WAS NOTHING WRONG. I ASKED THE SERVICE MANAGER IF I COULD TAKE THEM ON THE HIGHWAY WITH ME AND I WAS TOLD NO. THERE IS SOMETHING WRONG WITH THE CAR AND I JUST WANT IT FIXED FOR MY FAMILIES SAFETY AND EVERYONE ELSE THAT IS NEXT TO ME DRIVING DOWN THE INTERSTATE. *TR

NHTSA ODI #10443763

Mileage unknown · Dec 1, 2011
Electrical SystemEngine And Engine CoolingPower Train

2011 DODGE CHARGER. CONSUMER EXPRESSES DISCONTENT CONCERNING CHRYSLER CORPORATION *TGW THE CONSUMER STATED THE VEHICLE WOULD NOT START AND CHRYSLER WAS AWARE THERE WAS AN ISSUE AND NEVER INFORMED HIM. THE CONSUMER ALSO STATED THE VEHICLE HAS A TERRIBLE BLIND SPOT, WHICH WAS RESTRICTIVE, AS HIS BODY TRANSGRESSED HIGHER TOWARDS T…

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2011 DODGE CHARGER. CONSUMER EXPRESSES DISCONTENT CONCERNING CHRYSLER CORPORATION *TGW THE CONSUMER STATED THE VEHICLE WOULD NOT START AND CHRYSLER WAS AWARE THERE WAS AN ISSUE AND NEVER INFORMED HIM. THE CONSUMER ALSO STATED THE VEHICLE HAS A TERRIBLE BLIND SPOT, WHICH WAS RESTRICTIVE, AS HIS BODY TRANSGRESSED HIGHER TOWARDS THE BACK MAKING IT DIFFICULT SEEING LOW HOODS. ALSO, THE REAR WINDOW VIEW WAS HIGHER, APPARENTLY TO ALLOW MORE TRUNK SPACE, WHICH BLOCKED THE CONSUMER FROM SEEING, THE HOOD WHEN BACKING OUT OF PARKING SPACES. THE CONSUMER STATED HE COULD BARELY SEE THE SPEEDOMETER, THE NUMBERS WERE A LOT SMALLER AND DIFFICULT TO READ. ALSO, IT WAS DIFFICULT TO ADJUST THE TILT WHEEL. THE CONSUMER STATED HE HAD TO USE EXTRA STRENGTH TO PULL THE WHEEL UP OR DOWN. THE CONSUMER STATED THERE WAS A DRAG IN THE VEHICLE, WHEN HE REMOVED HIS FOOT FROM THE ACCELERATOR, THE VEHICLE WOULD SLOW DOWN MORE RAPIDLY. ALSO, IT WAS EASY TO ACCIDENTALLY MOVE THE SHIFTER INTO A LOWER GEAR. ALSO, THE TRANSMISSION WAS NOT SHIFTING PROPERLY. *JB

NHTSA ODI #10438308

1,024 miles · Nov 21, 2011
Electrical SystemSteering

U-CONNECT (HANDS FREES PHONE) DISCONNECTS AND WILL NOT RECONNECT, UNTIL CAR IS RESTARTED. HAS BEEN IN THE SHOP THREE TIMES. CHRYSLER GROUP HAS BEEN CONTACTED, STATED THEY WERE AWARE OF THE PROBLEM. STATED THEY WOULD BE SENDING A UPDATE CD WITH INSTRUCTIONS, NEVER ARRIVED STEERING ALIGNMENT: CAMBER PROBLEM HAS WORE 5/32 OF TR…

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U-CONNECT (HANDS FREES PHONE) DISCONNECTS AND WILL NOT RECONNECT, UNTIL CAR IS RESTARTED. HAS BEEN IN THE SHOP THREE TIMES. CHRYSLER GROUP HAS BEEN CONTACTED, STATED THEY WERE AWARE OF THE PROBLEM. STATED THEY WOULD BE SENDING A UPDATE CD WITH INSTRUCTIONS, NEVER ARRIVED STEERING ALIGNMENT: CAMBER PROBLEM HAS WORE 5/32 OF TREAD ON THE FRONT TIRES IN 7600 MILES. *TR

NHTSA ODI #10436544

Official recalls

11

19V018000 · Air Bags:frontal:passenger Side:inflator Module

Jan 15, 2019

Chrysler (FCA US LLC) is recalling certain 2010 Dodge Ram 3500, Ram 4500/5500, 2010-2011 Dodge Dakota, 2010-2014 Dodge Challenger, 2010-2015 Dodge Challenger, Chrysler 300, and 2010-2016 Jeep Wrangler vehicles. Upon deployment of the driver's frontal air bag, excessive internal pressure may cause the inflator to explode.

Consequence & remedy

Consequence: In the event of a crash necessitating deployment of the passenger's frontal air bag, the inflator could explode with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. The recall began February 4, 2019. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is V01.

18V021000 · Air Bags:frontal:passenger Side:inflator Module

Jan 9, 2018

Chrysler (FCA US LLC) is recalling certain 2009-2013 Jeep Wrangler, Chrysler 300, Dodge Challenger and Dodge Charger vehicles, and 2009-2011 Dodge Dakota vehicles sold, or ever registered, in the states of Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands or "Zone A." Additionally, Chrysler is recalling certain 2009-2010 RAM 4500 Cab Chassis, RAM 5500 Cab Chassis, RAM 3500 Cab Chassis, Jeep Wrangler, Chrysler 300, Dodge Dakota, Dodge Challenger, and Dodge Charger vehicles ever registered in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B." Chrysler is also recalling certain 2009 RAM 3500, RAM 2500, RAM 4500 Cab Chassis, RAM 5500 Cab Chassis, Dodge Durango, Chrysler Aspen, RAM 3500 Cab Chassis, Jeep Wrangler, Chrysler 300, Dodge Dakota, Dodge Challenger, and Dodge Charger vehicles ever registered in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, and Wyoming. In the event of a crash necessitating deployment of the passenger frontal air bag, these passenger air bag inflator may explode due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. The recall began February 28, 2018. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is U03.

17V435000 · Electrical System:alternator/generator/regulator

Jul 10, 2017

Chrysler (FCA US LLC) is recalling certain model year 2011-2014 Dodge Challenger, Dodge Charger, Chrysler 300, Dodge Durango, and 2012-2014 Jeep Grand Cherokee vehicles. The affected vehicles have electro-hydraulic power steering (EHPS) and are equipped with a 5.7L or a 3.6L engine and a 160, 180 or 220 amp alternator. In the affected vehicles, the alternator may suddenly fail.

Consequence & remedy

Consequence: If the alternator fails, the vehicle may stall without warning, increasing the risk of a crash. There is also the possibility that the alternator may short circuit, increasing the risk of a fire.

Remedy: Chrysler will notify owners, and dealers will inspect the alternator and depending on the part number, will replace the alternator, if necessary, free of charge. The recall began February 12, 2018. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is T36.

16V352000 · Air Bags:frontal:passenger Side:inflator Module

May 24, 2016

Chrysler (FCA US LLC) expanded the affected population to include 73,712 2005-2009 RAM 2500 trucks produced at the St. Louis North Assembly Plant. With this change, Chrysler is recalling certain model year 2004-2008 RAM 1500, 2005-2009 RAM 2500, 2006-2009 RAM 3500, 2007-2010 RAM 3500 Cab Chassis, 2008-2010 RAM 4500 and 5500 Cab Chassis, 2004-2009 Dodge Durango, 2007-2009 Chrysler Aspen, 2007-2012 Jeep Wrangler, 2008-2012 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2012 Chrysler 300, 2006-2012 Dodge Charger, 2005-2011 Dodge Dakota, and 2006-2009 Mitsubishi Raider vehicles originally sold, or ever registered, in AL, CA, FL, GA, HI, LA, MS, SC, TX, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Chrysler is also recalling 2004-2008 RAM 1500, 2005-2009 RAM 2500, 2006-2009 RAM 3500, 2007-2009 RAM 3500 Cab Chassis, 2008-2009 RAM 4500 and 5500 Cab Chassis, 2004-2009 Dodge Durango, 2007-2009 Chrysler Aspen, 2007-2009 Jeep Wrangler, 2008-2009 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2009 Chrysler 300, 2006-2009 Dodge Charger, 2005-2009 Dodge Dakota and 2006-2009 Mitsubishi Raider vehicles originally sold, or ever registered, in AZ, AR, DE, Washington D.C., IL, IN, KS, KY, MD, MO, NE, NV, NJ, NM, NC, OH, OK, PA, TN, VA, and WV, or "Zone B." Lastly, unless included in "Zone A" or "Zone B" above, Chrysler is recalling certain 2005-2008 RAM 2500, 2006-2008 RAM 3500, 2007-2008 RAM 3500 Cab Chassis, 2008 RAM 4500 and 5500 Cab Chassis, 2004-2008 Dodge Durango, 2007-2008 Chrysler Aspen, 2007-2008 Jeep Wrangler, 2008 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2008 Chrysler 300, 2006-2008 Dodge Charger, 2005-2008 Dodge Dakota, and 2006-2008 Mitsubishi Raider vehicles originally sold, or registered, in AK, CO, CT, ID, IA, ME, MA, MI, MN, MT, NH, NY, ND, OR, RI, SD, UT, VT, WA, WI, and WY.

Consequence & remedy

Consequence: These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. These inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling. An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify the Chrysler, Dodge, Jeep and RAM owners. Mitsubishi owners will be notified by their company. Dealers will replace the passenger frontal air bag inflator, free of charge. The recall began on March 27, 2017. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is S43. Note: This recall supersedes recall 14V-7700.

16V043000 · Structure

Jan 28, 2016

FCA US LLC (Chrysler) is recalling certain model year 2011-2016 Dodge Charger vehicles manufactured August 23, 2010, to January 7, 2016. When an affected vehicle is lifted using the supplied tire jack without chocking the wheels, the vehicle's body-side sill may give causing the tire jack to fail and the car to fall.

Consequence & remedy

Consequence: A car that falls unexpectedly increases the risk of injury.

Remedy: Chrysler will notify owners, and dealers will provide owners with wheel chocks and instructions for their use, free of charge. The recall began on March 21, 2016. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is S03.

15V467000 · Air Bags:side/window; Seat Belts

Jul 27, 2015

Chrysler (FCA US LLC) is recalling certain model year 2011-2014 Dodge Charger vehicles manufactured May 6, 2010, to June 5, 2014. In the affected vehicles, the side impact sensor calibrations may be overly sensitive, and as a result, the side air bag inflatable curtains and seat air bags may unexpectedly deploy and the seat belt pre-tensioners may activate.

Consequence & remedy

Consequence: Air bags that unexpectedly deploy increase the risk of a crash or injury.

Remedy: Chrysler will notify owners, and dealers will update the Occupant Restraint Control module calibration, free of charge. The recall began on August 25, 2015. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is R35.

Additional source detail variants (2)

Seat Belts

Chrysler (FCA US LLC) is recalling certain model year 2011-2014 Dodge Charger vehicles manufactured May 6, 2010, to June 5, 2014. In the affected vehicles, the side impact sensor calibrations may be overly sensitive, and as a result, the side air bag inflatable curtains and seat air bags may unexpectedly deploy and the seat belt pre-tensioners may activate.

Consequence: Air bags that unexpectedly deploy increase the risk of a crash or injury.

Remedy: Chrysler will notify owners, and dealers will update the Occupant Restraint Control module calibration, free of charge. The recall began on August 25, 2015. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is R35.

Air Bags:side/window

Chrysler (FCA US LLC) is recalling certain model year 2011-2014 Dodge Charger vehicles manufactured May 6, 2010, to June 5, 2014. In the affected vehicles, the side impact sensor calibrations may be overly sensitive, and as a result, the side air bag inflatable curtains and seat air bags may unexpectedly deploy and the seat belt pre-tensioners may activate.

Consequence: Air bags that unexpectedly deploy increase the risk of a crash or injury.

Remedy: Chrysler will notify owners, and dealers will update the Occupant Restraint Control module calibration, free of charge. The recall began on August 25, 2015. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is R35.

14V634000 · Electrical System:alternator/generator/regulator

Oct 8, 2014

Chrysler Group LLC (Chrysler) is recalling certain model year 2011-2014 Chrysler 300, Dodge Charger, Challenger, and Durango; and 2012-2014 Jeep Grand Cherokee vehicles manufactured April 22, 2010, to January 2, 2014, and equipped with a 3.6L engine and a 160 amp alternator. In the affected vehicles, the alternator may suddenly fail.

Consequence & remedy

Consequence: If the alternator fails, the vehicle may stall without warning, increasing the risk of a crash.

Remedy: Chrysler has notified owners, and dealers will replace the alternator, free of charge. The recall began on February 27, 2015. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is P60.

14V101000 · Exterior Lighting:headlights

Mar 4, 2014

Chrysler Group LLC (Chrysler) is recalling certain model year 2011-2012 Dodge Charger vehicles manufactured May 20, 2010, through November 8, 2011, and equipped with halogen headlamps. In the affected vehicles, a sub-harness for the headlights may overheat and cause the low beam headlights to go out.

Consequence & remedy

Consequence: Loss of headlights reduces the driver's visibility, increasing the risk of a crash.

Remedy: Chrysler will notify owners, and dealers will replace the headlamp jumper harnesses and bulbs, or the headlamp assemblies, as necessary, free of charge. The recall began on May 2, 2014. Owners may contract Chrysler at 1-800-853-1403. Chrysler's number associated with this recall is P08. This recall concerns non-police vehicles. A separate campaign was launched in 2012 to address police vehicles. See NHTSA recall 12V-042.

13V118000 · Air Bags

Apr 3, 2013

Chrysler Group LLC (Chrysler) is recalling certain model year 2011-2012 Chrysler 300, Dodge Challenger, and Dodge Charger vehicles manufactured April 11, 2011, through December 14, 2011. The affected vehicles may have improperly sized terminal crimps on the seat side-airbag wiring harness which may cause the seat side-airbags to malfunction and illuminate the airbag warning light.

Consequence & remedy

Consequence: In the event of a crash necessitating airbag deployment the airbags may not operate as designed, increasing the risk of injury.

Remedy: Chrysler will notify owners, and dealers will replace both driver and passenger seat airbag wiring harnesses, free of charge. The recall began on April 22, 2013. Owners may contact Chrysler at 1-800-247-9753. Chrysler's recall campaign number is N07.

12V197000 · Electrical System:wiring:fuses And Circuit Breakers; Service Brakes, Air:antilock:control Unit/module

May 2, 2012

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 AND 2012 300 AND DODGE CHARGER VEHICLES. THESE VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.

Consequence & remedy

Consequence: THIS COULD LEAD TO LOSS OF VEHICLE CONTROL, INCREASING THE RISK OF A CRASH.

Remedy: CHRYSLER WILL NOTIFY OWNERS, AND DEALERS WILL RELOCATE THE ABS/ESC SYSTEM FUSE, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 18, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

Additional source detail variants (2)

Electrical System:wiring:fuses And Circuit Breakers

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 AND 2012 300 AND DODGE CHARGER VEHICLES. THESE VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.

Consequence: THIS COULD LEAD TO LOSS OF VEHICLE CONTROL, INCREASING THE RISK OF A CRASH.

Remedy: CHRYSLER WILL NOTIFY OWNERS, AND DEALERS WILL RELOCATE THE ABS/ESC SYSTEM FUSE, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 18, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

Service Brakes, Air:antilock:control Unit/module

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 AND 2012 300 AND DODGE CHARGER VEHICLES. THESE VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.

Consequence: THIS COULD LEAD TO LOSS OF VEHICLE CONTROL, INCREASING THE RISK OF A CRASH.

Remedy: CHRYSLER WILL NOTIFY OWNERS, AND DEALERS WILL RELOCATE THE ABS/ESC SYSTEM FUSE, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 18, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

12V042000 · Electrical System:wiring; Electrical System:wiring:fuses And Circuit Breakers; Exterior Lighting:headlights; Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Feb 7, 2012

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 and 2012 DODGE CHARGER POLICE VEHICLES. THE LOW BEAM HEADLAMPS OF SOME VEHICLES COULD FAIL DUE TO AN OVERHEATED BULB HARNESS CONNECTOR. OTHER VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.

Consequence & remedy

Consequence: THIS COULD LEAD TO LOSS OF VISIBILITY AND/OR BRAKING ABILITY, INCREASING THE RISK OF A CRASH.

Remedy: CHRYSLER WILL NOTIFY OWNERS AND DEALERS WILL REPLACE THE HEADLAMP JUMPER HARNESSES AND RELOCATE THE ABS/ESC SYSTEM FUSE WITHIN THE POWER DISTRIBUTION CENTER, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON APRIL 2, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

Additional source detail variants (4)

Electrical System:wiring:fuses And Circuit Breakers

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 and 2012 DODGE CHARGER POLICE VEHICLES. THE LOW BEAM HEADLAMPS OF SOME VEHICLES COULD FAIL DUE TO AN OVERHEATED BULB HARNESS CONNECTOR. OTHER VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.

Consequence: THIS COULD LEAD TO LOSS OF VISIBILITY AND/OR BRAKING ABILITY, INCREASING THE RISK OF A CRASH.

Remedy: CHRYSLER WILL NOTIFY OWNERS AND DEALERS WILL REPLACE THE HEADLAMP JUMPER HARNESSES AND RELOCATE THE ABS/ESC SYSTEM FUSE WITHIN THE POWER DISTRIBUTION CENTER, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON APRIL 2, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

Exterior Lighting:headlights

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 and 2012 DODGE CHARGER POLICE VEHICLES. THE LOW BEAM HEADLAMPS OF SOME VEHICLES COULD FAIL DUE TO AN OVERHEATED BULB HARNESS CONNECTOR. OTHER VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.

Consequence: THIS COULD LEAD TO LOSS OF VISIBILITY AND/OR BRAKING ABILITY, INCREASING THE RISK OF A CRASH.

Remedy: CHRYSLER WILL NOTIFY OWNERS AND DEALERS WILL REPLACE THE HEADLAMP JUMPER HARNESSES AND RELOCATE THE ABS/ESC SYSTEM FUSE WITHIN THE POWER DISTRIBUTION CENTER, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON APRIL 2, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

Electrical System:wiring

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 and 2012 DODGE CHARGER POLICE VEHICLES. THE LOW BEAM HEADLAMPS OF SOME VEHICLES COULD FAIL DUE TO AN OVERHEATED BULB HARNESS CONNECTOR. OTHER VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.

Consequence: THIS COULD LEAD TO LOSS OF VISIBILITY AND/OR BRAKING ABILITY, INCREASING THE RISK OF A CRASH.

Remedy: CHRYSLER WILL NOTIFY OWNERS AND DEALERS WILL REPLACE THE HEADLAMP JUMPER HARNESSES AND RELOCATE THE ABS/ESC SYSTEM FUSE WITHIN THE POWER DISTRIBUTION CENTER, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON APRIL 2, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 and 2012 DODGE CHARGER POLICE VEHICLES. THE LOW BEAM HEADLAMPS OF SOME VEHICLES COULD FAIL DUE TO AN OVERHEATED BULB HARNESS CONNECTOR. OTHER VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.

Consequence: THIS COULD LEAD TO LOSS OF VISIBILITY AND/OR BRAKING ABILITY, INCREASING THE RISK OF A CRASH.

Remedy: CHRYSLER WILL NOTIFY OWNERS AND DEALERS WILL REPLACE THE HEADLAMP JUMPER HARNESSES AND RELOCATE THE ABS/ESC SYSTEM FUSE WITHIN THE POWER DISTRIBUTION CENTER, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON APRIL 2, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA21002 · Desiccated Air Bag Inflator Rupture

Opened Sep 17, 2021 · No close date supplied

Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Additional source detail variants (2)

Air Bags:frontal:driver Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

PE14022 · Alternator Failure

Opened Jul 22, 2014 · Closed Nov 6, 2014

Status: closed (inferred from source dates) · Electrical System:alternator/generator/regulator

On July 22, 2014, the Office of Defects Investigation (ODI) opened PE14-022 to investigate 14 complaints (VOQs) alleging incidents of alternator failure resulting in engine stall while driving in model year (MY) 2011 through 2012 Dodge Charger vehicles.The MY 2011 through 2012 Dodge Charger vehicles were sold with three different engine options:1) 3.6L V6 (VIN8 = G), 88,766 vehicles; 2) 5.7L V8 (VIN8 = T), 38,615 vehicles; and 3) 6.4L V8 (VIN8 = J), 2,406 MY 2012 vehicles.The 14 VOQs identified in the PE14-022 opening resume involve 13 vehicles with 3.6L V6 engines and 1 vehicle with unknown engine (no VIN provided).In an October 7, 2014 letter to NHTSA, Chrysler described a safety defect condition that could result in rapid alternator failure having limited or no detection in approximately 434,581 MY 2011 through 2014 Chrysler 300, Dodge Charger, Dodge Challenger, Dodge Durango and Jeep Grand Cherokee vehicles equipped with 3.6L engines and 160 amp alternators (NHTSA Recall No. 14V-634, Chrysler P60).The subject alternators are used in vehicles equipped with 3.6L V6 engines and without towing packages.According to Chrysler, the silicone diodes in the alternator rectifier bridge may experience thermal fatigue due to cyclic loading from the Electric Hydraulic Power Steering (EHPS) system, eventually resulting in no output, reduced output, or a fully shorted to ground condition.These failure modes vary in their time to failure and warning to the driver.Depending on the failure mode and timing, system voltage may drop to critically low levels, disabling systems such as the Anti-lock Brake System/Electronic Stability Control, Engine Control Module/Central Body Controller, or a total vehicle electrical system shut down (in the event of a short to ground failure mode).Analysis of complaints to ODI and Chrysler identified a total of 146 incidents of alternator failure resulting in engine stall while driving in MY 2011 through 2012 Dodge Charger vehicles, including 142 involving vehicles equipped with the 3.6L V6 engines (1.6 IPTV) that were included in 14V-634 and 4 involving vehicles with 5.7L V8 engines (0.1 IPTV), which are equipped with different alternators.Analysis of all alternator failure complaints found that approximately 48 percent of VOQs and 21 percent of Chrysler complaints involved allegations of engine stall.Many (98) complaints reported fire and/or smoke, but analysis of these determined that they involved thermal damage to the alternator diode and did not identify any incidents involving damage beyond the alternator assembly.One VOQ identified in the opening resume for PE14-022 alleged a crash, but further evaluation determined that this involved a minor rear-end impact with slight bumper damage.This investigation is closed based on Chrysler's decision to conduct a safety recall.The VOQs associated with this investigation are:10641479,10641366,10641349,10642017,10640770,10640687,10640553,10639692,10638810,10638356,10638175,10638143,10637460,10633806,10633304,10632943,10632006,10631704,10631613,10631420,10631088,10630991,10630854,10630844,10630108,10629623,10629603,10628228,10628150,10627941,10627342,10626452,10626254,10625962,10622385,10622340,10621603,10620961,10619481,10618950,10618948,10618539,10618476,10618334,10618081,10618107,10616834,10616461,10616456,10615754,10615719,10606580,10605090,10604958,10597295,10592085,10588675,10587141,10562463,10559730,10511407