I GAVE THE CAR FUEL THROTTLE AND IT STALLED THEN DIED ON THE FREEWAY. AFTER BEING STRUCK BY ANOTHER CAR FROM BEHIND, THE CAR STARTED FINE AND STILL RUNS PERFECT. NO CHECK ENGINE LIGHT. MY RESEARCH SUGGEST THE PCM ON THESE CARS ARE FAULTY.
2011 Dodge Charger
Owner reports · Recalls · Investigations
Limited comparison data
There is not enough comparable history to draw a useful model-year comparison.
About this comparison →How this year compares
Owner complaints by model year
Compare all Charger years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
576 reports with mileage · 119 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Electrical System. Review the 395 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Exterior Lighting. Review the 158 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Fuel/propulsion System. Review the 79 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
Engine complaints
77 reportsTL* THE CONTACT OWNS A 2011 DODGE CHARGER. WHILE DRIVING AT AN UNKNOWN SPEED, THERE WAS A CLICKING NOISE COMING FROM THE INSTRUMENT PANEL AND THE CHECK ENGINE WARNING INDICATOR ILLUMINATED. THE CONTACT ALSO DETECTED AN ODOR OF BURNING OIL THROUGH THE VENTS AND SMOKE APPEARED FROM THE FRONT PASSENGER SIDE OF THE VEHICLE. THE VEHI…
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TL* THE CONTACT OWNS A 2011 DODGE CHARGER. WHILE DRIVING AT AN UNKNOWN SPEED, THERE WAS A CLICKING NOISE COMING FROM THE INSTRUMENT PANEL AND THE CHECK ENGINE WARNING INDICATOR ILLUMINATED. THE CONTACT ALSO DETECTED AN ODOR OF BURNING OIL THROUGH THE VENTS AND SMOKE APPEARED FROM THE FRONT PASSENGER SIDE OF THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE VALVE COVER GASKET WAS FRACTURED, WHICH CAUSED OIL TO LEAK ONTO THE PRESSURE SENSOR SWITCH. THE VEHICLE WAS NOT REPAIRED. THE VEHICLE WAS NOT TAKEN TO A DEALER. THE MANUFACTURER WAS CONTACTED AND REFERRED THE CONTACT TO NHTSA. THE APPROXIMATE FAILURE MILEAGE WAS 113,680.
TL* THE CONTACT OWNS A 2011 DODGE CHARGER. THE CONTACT STATED THAT THE CHECK ENGINE AND AIR BAG INDICATORS ILLUMINATED. THE DEALER (OURISMAN CHRYSLER JEEP DODGE OF ALEXANDRIA, 5900 RICHMOND HWY, ALEXANDRIA, VA 22303, (703) 329-1600) REPLACED THE THERMOSTAT, BUT DID NOT DIAGNOSE THE AIR BAGS. THE AIR BAG WARNING INDICATOR REMAINE…
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TL* THE CONTACT OWNS A 2011 DODGE CHARGER. THE CONTACT STATED THAT THE CHECK ENGINE AND AIR BAG INDICATORS ILLUMINATED. THE DEALER (OURISMAN CHRYSLER JEEP DODGE OF ALEXANDRIA, 5900 RICHMOND HWY, ALEXANDRIA, VA 22303, (703) 329-1600) REPLACED THE THERMOSTAT, BUT DID NOT DIAGNOSE THE AIR BAGS. THE AIR BAG WARNING INDICATOR REMAINED ILLUMINATED. THE MANUFACTURER ISSUED FOUR AIR BAG RECALL CAMPAIGNS, BUT IT WAS UNKNOWN IF THE VEHICLE WAS INCLUDED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 55,000.
I AM WONDERING IF I HAVE ANY FURTHER ACTIONS THAT ARE AVAILABLE TO ME FOR A RECALL SITUATION. MY CAR HAD A RECALL FOR THE TIMING CHAIN AND I HAD THE RECALL PERFORMED IN 2014. A FEW WEEKS AGO WHILE ON THE HIGHWAY DURING RUSH HOUR IN A SNOW STORM THE TIMING CHAIN FAILED AND DESTROYED MY ENGINE. I HAD SECONDS TO NEGOTIATE MY LANE …
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I AM WONDERING IF I HAVE ANY FURTHER ACTIONS THAT ARE AVAILABLE TO ME FOR A RECALL SITUATION. MY CAR HAD A RECALL FOR THE TIMING CHAIN AND I HAD THE RECALL PERFORMED IN 2014. A FEW WEEKS AGO WHILE ON THE HIGHWAY DURING RUSH HOUR IN A SNOW STORM THE TIMING CHAIN FAILED AND DESTROYED MY ENGINE. I HAD SECONDS TO NEGOTIATE MY LANE AND GET TO SAFETY WHICH I COULD NOT. THE BACK OF MY VEHICLE WAS STILL STICKING OUT OF THE RIGHT LANE. I WAS INFORMED BY THE STATE PATROL I CAUSED SEVERAL ACCIDENTS BEHIND ME AND MY VEHICLE WAS ALSO ALMOST STRUCK BY A SEMI TRUCK. I DO NOT DRIVE MY VEHICLE YEAR ROUND SO BETWEEN 2014 AND NOW THE VEHICLE HAD LESS THAN 20,000 MILES PUT ON IT WITH THE NEW TIMING CHAIN. I CONTACTED DODGE AND THEY INFORMED ME THE NEW TIMING CHAIN HAD A WARRANTY OF ONLY 2 YEARS SO ALL SUBSEQUENT DAMAGE WAS MY RESPONSIBILITY. I AM MAKING THE ASSUMPTION THE CORRECT CHAIN WAS NOT PUT ON MY VEHICLE DURING THE RECALL REPAIR OR WAS NEVER CHANGED AT ALL. THE VEHICLE HAD A TOTAL OF 54,000 MILES ON IT AND ACCORDING TO ALL THE FORUMS, THIS IS TYPICALLY WITHIN THE MILEAGE THE CHAIN FAILS AND UNDER THE EXACT CONDITIONS OF WHICH I WAS DRIVING. THE VEHICLE HAS BEEN WELL MAINTAINED AND HAS NO EXTENUATING CIRCUMSTANCES THAT SHOULD HAVE LED TO A CATASTROPHIC ENGINE FAILURE. NOW DODGE WANTS TO CHARGE ME $5,000 FOR THE ENGINE REPAIR WHICH WAS CAUSED FROM THE TIMING CHAIN THEY SUPPOSEDLY INSTALLED.
THE CAR HAD AN ALTERNATOR AND AIRBAG RECALL WHICH I TRIED TO SCHEDULE SEVERAL TIMES BUT THE PART WAS NEVER READY. WHILE DRIVING TO WORK ON THE 880 FREEWAY THE CAR SHUT OFF B/C OF THE ALTERNATOR, NOW I HAVE TO PAY PUT OF POCKET AND THEY ARE GOING TO REIMBURSE ME AND I HAVE TO RENT A CAR FOR THE NEXT 2 DAYS.. INCONVENIENCE TO NO …
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THE CAR HAD AN ALTERNATOR AND AIRBAG RECALL WHICH I TRIED TO SCHEDULE SEVERAL TIMES BUT THE PART WAS NEVER READY. WHILE DRIVING TO WORK ON THE 880 FREEWAY THE CAR SHUT OFF B/C OF THE ALTERNATOR, NOW I HAVE TO PAY PUT OF POCKET AND THEY ARE GOING TO REIMBURSE ME AND I HAVE TO RENT A CAR FOR THE NEXT 2 DAYS.. INCONVENIENCE TO NO END.
MY 2011 DODGE CHARGER RT 5.7L V8 HEMI STARTED HAVING ISSUES RUNNING, IT FELT LIKE IT WAS IDLING HIGH WHEN SITTING STILL WHILE RUNNING IN DRIVE, BUT THE RPM'S WERE NORMAL. THEN IT WOULD PERIODICALLY SOUND LIKE IT WAS NOT GOING TO START, WHEN TURNING IT ON, IT WOULD SPUTTER AND STRUGGLE TO START, BUT T WOULD START. THE SERVICE EN…
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MY 2011 DODGE CHARGER RT 5.7L V8 HEMI STARTED HAVING ISSUES RUNNING, IT FELT LIKE IT WAS IDLING HIGH WHEN SITTING STILL WHILE RUNNING IN DRIVE, BUT THE RPM'S WERE NORMAL. THEN IT WOULD PERIODICALLY SOUND LIKE IT WAS NOT GOING TO START, WHEN TURNING IT ON, IT WOULD SPUTTER AND STRUGGLE TO START, BUT T WOULD START. THE SERVICE ENGINE LIGHT CAME ON AND THE VEHICLE STARTED HAVING ISSUES ON THE HIGHWAY AT HIGH SPEEDS, IF YOU TOOK YOUR FOOT OFF ACCELERATOR TO SLOW DOWN GRADUALLY AND THEN TRY TO ACCEL AGAIN IT WOULD WOULD NOT ACCCEL, AND IT WOULD FEEL LIKE IT WAS PULLING BACK, OR BRAKING. THE CAR WOULD THEN JUMP TO ACCEL LIKE IT WAS JUST PUT INTO GEAR. AFTER A DIAGNOSIS WE FOUND THERE WAS A CYLINDER 3 MISFIRE.THE SPARK PLUGS WERE CHANGED, ALL OF THE, AND THE COIL, AND THE INJECTOR, AND STILL IT RAN BAD. FINALLY THE DEALERSHIP WAS ABLE TO SAY THAT THERE WAS A CAMSHAFT FAILURE DUE TO AN INTERNAL ISSUE. IT WAS WIPED OUT ALONG WITH THE LIFTERS, BECAUSE THE ROCKERS STOPPED ROCKING. THIS CAR IS 7 YEARS OLD, BUT ONLY HAS ABOUT 81,000 MILES, SO THE POWER TRAIN IS UP. THE CAR WAS REGULARLY SERVICED AND TAKEN CARE OF AND THERE IS NO REASON THAT THERE SHOULD BE SUCH A FAILURE WITH AN ENGINE THAT IS SO LOW ON MILES.
I WAS DRIVING MY VEHICLE STRAIGHT DOWN A CITY STREET AT 36 MILES PER HOUR THROUGH AN INTERSECTION LIGHT AND MY CAR BEGAN TO SHAKE REALLY HARD AND THE CAR BEGAN TO DROP SPEED ON ITS OWN, I WENT TO PRESS THE GAS TO ACELERATE AND THE EGINE LIGHT BEGAN TO FLASH AND THE AIR CONDITIONER STARTED BLOWING REALLY HOT AIR AND I LOST ALL PO…
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I WAS DRIVING MY VEHICLE STRAIGHT DOWN A CITY STREET AT 36 MILES PER HOUR THROUGH AN INTERSECTION LIGHT AND MY CAR BEGAN TO SHAKE REALLY HARD AND THE CAR BEGAN TO DROP SPEED ON ITS OWN, I WENT TO PRESS THE GAS TO ACELERATE AND THE EGINE LIGHT BEGAN TO FLASH AND THE AIR CONDITIONER STARTED BLOWING REALLY HOT AIR AND I LOST ALL POWER TO THE VEHICLE.I TRIED TO PUSH THE GAS TO TURN OFF THE BUSY STREET BUT I HAD NO POWER SO I HAD TO PRETTY MUCH COAST TO THE NEAREST PLACE TO GET OUT OF TRAFFICE. ONCE I PULLED OVER INTO A PARKING LOT THE CAR STARTED TO HAVE A SMELL AS IF SOMETHING WAS BURNING UNDERNEATH THE HOOD, AT THAT POINT I PUT THE CAR IN PARK AND PUSHED THE OFF BUTTON, I SAT A FEW MINUTES THEN TRIED TO RESTART THE CAR BUT IT WOULD NOT START AND KEPT MAKING A NOISE SO I TURNED THE CAR OFF GOT OUT AND GOT MY TODDLER OUT OF THE BACKSEAT AND CALLED MY HUSBAND, HE ARRIVED ABOUT 10 MINUTES LATER AND TRIED JUMP STARTING THE CAR BUT IT WOULD NOT START AND WAS MAKING A WEIRD NOISE WHEN PUSHING THE START BUTTON, AT THIS POINT I FIGURED THE CAR STOPPED DUE TO THE ALTERNATOR RECALL THAT WAS ISSUED SO I CALLED MY INSURANCE COMPANY AND HAD THE VEHICLE TOWED TO MY LOCAL DODGE DEALERSHIP WHERE I HAD A DIAGNOSTIC DONE ON THE VEHICLE AND WAS TOLD MY ENGINE IS COMPLETELY BURNED UP DUE TO LACK OF OIL WHICH IS NOT TRUE BECUASE I CHECKED THE OIL DIPSTICK 2 DAYS AFTER IT HAD BEEN SITTING AT THE DODGE DEALERSHIP AND THERE WAS OIL IN THE CAR AND NO OIL LEAKS, I JUST HAD AN OIL CHANGE IN MARCH OF THIS YEAR (2018) SO I BELIEVE MY ENGINE WAS BURNED UP COMPLETELY DUE TO THE ALTERNATOR AND A CIRCUT SHORTAGE CASED THE CAR TO OVER HEAT AND BURN THE ENGINE, I NEED THIS TO BE INVESTGATED TO SEE IF THIS IS SECONDARY TO THE RECALL SO THAT I CAN SEE IF IM RESPONSIBLE FOR THE DAMAGES OR NOT BECAUSE NOW I NEED AN ENTIRE NEW ENGINE WHICH IS OVER $8,000 IN COSTS.
WHEN DRIVING DOWN THE INTERSTATE (AUGUST 2017 WITH 130K MILES ON THE DASH) I SUDDENLY LOST THROTTLE RESPONSE AND I COULD NOT ACCELERATE. AT THIS POINT MOTOR BEGAN TO SHAKE AS I COASTED TO THE EDGE AS MY CAR SHUT OFF WHILE STILL IN THE RUN POSITION. A RED LIGHTING BOLT APPEARED AND MY VEHICLE DID NOT WANT TO START. AFTER ATTEM…
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WHEN DRIVING DOWN THE INTERSTATE (AUGUST 2017 WITH 130K MILES ON THE DASH) I SUDDENLY LOST THROTTLE RESPONSE AND I COULD NOT ACCELERATE. AT THIS POINT MOTOR BEGAN TO SHAKE AS I COASTED TO THE EDGE AS MY CAR SHUT OFF WHILE STILL IN THE RUN POSITION. A RED LIGHTING BOLT APPEARED AND MY VEHICLE DID NOT WANT TO START. AFTER ATTEMPTING TO START SEVERAL TIMES THE CAR FINALLY STARTED. TOOK IT TO A DEALER IN GARDEN CITY MICHIGAN WHERE THEY COULD FIND NOTHING WRONG. THE LIGHTING BOLT LIGHT WAS GONE AND ONLY A CHECK ENGINE LIGHT REMAINED. FAST FORWARD TWO MONTHS LATER THE SAME THING HAPPENED BUT I COULD NOT GET THE CAR TO START AND IT WAS TOWED TO THE SAME DEALER WITH A DEAD BATTERY THIS TIME. THEY KEPT IT FOR SEVERAL DAYS BUT COULD NOT PIN POINT THE ISSUE I.E. BAD THROTTLE BODY, BAD FUEL PUMPS ETC. HOWEVER NO CODES WERE FOUND BECAUSE THE BATTERY DIED. THE WEEK BEFORE THANKSGIVING SAME SITUATION, LOST THROTTLE RESPONSE CAR SHUT OFF GOT THE RED BOLT , BATTERY DIED. TOWED TO AAA WHERE I HAD TO PURCHASE A NEW BATTERY AND AGAIN NO CODES WERE FOUND. AGAIN THIS HAPPENED TODAY WHILE ON THE INTERSTATE TRAVELING AT ABOUT 80MPH. ARE THERE ANY TIPS OR DOCUMENTATION OF SIMILAR PROBLEMS WITH THE RED BOLT LIGHT? IVE HAD DEALERSHIP MECHANICS WITH 30+ YEARS EXPERIENCE GET LOST WITH THIS ISSUE. THEY HAVE COMES UP WITH OPTIONS BUT NOTHING CONCRETE. I WILL SOON BE FORCE TO START GUESSING AND CHECKING OR JUST GET RID OF THE VEHICLE ALL TOGETHER
CHECK ENGINE LIGHT COMES ON AS IM DRIVING ON A HIGHWAY AT 70MPH AND MY CAR GOES INTO "LIMP" MODE WHICH COULD OF CAUSED AN ACCIDENT. CYLINDER 5 MISFIRE IS THE DIAGNOSIS AFTER TAKING IT TO THE DEALER. IT APPEARS TO BE A BAD LIFTER INSIDE OF THE HEAD IN WHICH CAUSED OVER 4K TO FIX. THIS IS A SAFETY HAZARD IN WHICH THE ENGINE FAILED…
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CHECK ENGINE LIGHT COMES ON AS IM DRIVING ON A HIGHWAY AT 70MPH AND MY CAR GOES INTO "LIMP" MODE WHICH COULD OF CAUSED AN ACCIDENT. CYLINDER 5 MISFIRE IS THE DIAGNOSIS AFTER TAKING IT TO THE DEALER. IT APPEARS TO BE A BAD LIFTER INSIDE OF THE HEAD IN WHICH CAUSED OVER 4K TO FIX. THIS IS A SAFETY HAZARD IN WHICH THE ENGINE FAILED WHILE DRIVING WITH MY FAMILY INSIDE!!
OIL FILTER HOUSING THE OIL FILTER HOUSING OF VEHICLE WAS DAMAGE CREATING MAJOR LEAK IN THE ENGINE WITH A HIGH RISK OF CAUSING FIRE. I NOTICED A CONSIDERABLE AMOUNT OF OIL WHILE THE CAR WAS PARK OUTSIDE MY DRIVEWAY , I IMMEDIATELY TAKE THE VEHICLE TO THE MECHANIC SHOP WHERE WAS REPAIRED COSTING ME $582 FOR PARTS AND LA…
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OIL FILTER HOUSING THE OIL FILTER HOUSING OF VEHICLE WAS DAMAGE CREATING MAJOR LEAK IN THE ENGINE WITH A HIGH RISK OF CAUSING FIRE. I NOTICED A CONSIDERABLE AMOUNT OF OIL WHILE THE CAR WAS PARK OUTSIDE MY DRIVEWAY , I IMMEDIATELY TAKE THE VEHICLE TO THE MECHANIC SHOP WHERE WAS REPAIRED COSTING ME $582 FOR PARTS AND LABOR. I CONSIDER THIS ISSUE A SAFETY RECALL DUE TO AMOUNT OF OIL SPILL IN THE MOTOR, THIS CAN DEFINETELLY CAUSE FIRE IN THE VEHICLE WHILE DRIVING.
Official recalls
1119V018000 · Air Bags:frontal:passenger Side:inflator Module
Jan 15, 2019
Chrysler (FCA US LLC) is recalling certain 2010 Dodge Ram 3500, Ram 4500/5500, 2010-2011 Dodge Dakota, 2010-2014 Dodge Challenger, 2010-2015 Dodge Challenger, Chrysler 300, and 2010-2016 Jeep Wrangler vehicles. Upon deployment of the driver's frontal air bag, excessive internal pressure may cause the inflator to explode.
Consequence & remedy
Consequence: In the event of a crash necessitating deployment of the passenger's frontal air bag, the inflator could explode with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.
Remedy: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. The recall began February 4, 2019. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is V01.
18V021000 · Air Bags:frontal:passenger Side:inflator Module
Jan 9, 2018
Chrysler (FCA US LLC) is recalling certain 2009-2013 Jeep Wrangler, Chrysler 300, Dodge Challenger and Dodge Charger vehicles, and 2009-2011 Dodge Dakota vehicles sold, or ever registered, in the states of Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands or "Zone A." Additionally, Chrysler is recalling certain 2009-2010 RAM 4500 Cab Chassis, RAM 5500 Cab Chassis, RAM 3500 Cab Chassis, Jeep Wrangler, Chrysler 300, Dodge Dakota, Dodge Challenger, and Dodge Charger vehicles ever registered in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B." Chrysler is also recalling certain 2009 RAM 3500, RAM 2500, RAM 4500 Cab Chassis, RAM 5500 Cab Chassis, Dodge Durango, Chrysler Aspen, RAM 3500 Cab Chassis, Jeep Wrangler, Chrysler 300, Dodge Dakota, Dodge Challenger, and Dodge Charger vehicles ever registered in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, and Wyoming. In the event of a crash necessitating deployment of the passenger frontal air bag, these passenger air bag inflator may explode due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.
Consequence & remedy
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Remedy: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. The recall began February 28, 2018. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is U03.
17V435000 · Electrical System:alternator/generator/regulator
Jul 10, 2017
Chrysler (FCA US LLC) is recalling certain model year 2011-2014 Dodge Challenger, Dodge Charger, Chrysler 300, Dodge Durango, and 2012-2014 Jeep Grand Cherokee vehicles. The affected vehicles have electro-hydraulic power steering (EHPS) and are equipped with a 5.7L or a 3.6L engine and a 160, 180 or 220 amp alternator. In the affected vehicles, the alternator may suddenly fail.
Consequence & remedy
Consequence: If the alternator fails, the vehicle may stall without warning, increasing the risk of a crash. There is also the possibility that the alternator may short circuit, increasing the risk of a fire.
Remedy: Chrysler will notify owners, and dealers will inspect the alternator and depending on the part number, will replace the alternator, if necessary, free of charge. The recall began February 12, 2018. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is T36.
16V352000 · Air Bags:frontal:passenger Side:inflator Module
May 24, 2016
Chrysler (FCA US LLC) expanded the affected population to include 73,712 2005-2009 RAM 2500 trucks produced at the St. Louis North Assembly Plant. With this change, Chrysler is recalling certain model year 2004-2008 RAM 1500, 2005-2009 RAM 2500, 2006-2009 RAM 3500, 2007-2010 RAM 3500 Cab Chassis, 2008-2010 RAM 4500 and 5500 Cab Chassis, 2004-2009 Dodge Durango, 2007-2009 Chrysler Aspen, 2007-2012 Jeep Wrangler, 2008-2012 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2012 Chrysler 300, 2006-2012 Dodge Charger, 2005-2011 Dodge Dakota, and 2006-2009 Mitsubishi Raider vehicles originally sold, or ever registered, in AL, CA, FL, GA, HI, LA, MS, SC, TX, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Chrysler is also recalling 2004-2008 RAM 1500, 2005-2009 RAM 2500, 2006-2009 RAM 3500, 2007-2009 RAM 3500 Cab Chassis, 2008-2009 RAM 4500 and 5500 Cab Chassis, 2004-2009 Dodge Durango, 2007-2009 Chrysler Aspen, 2007-2009 Jeep Wrangler, 2008-2009 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2009 Chrysler 300, 2006-2009 Dodge Charger, 2005-2009 Dodge Dakota and 2006-2009 Mitsubishi Raider vehicles originally sold, or ever registered, in AZ, AR, DE, Washington D.C., IL, IN, KS, KY, MD, MO, NE, NV, NJ, NM, NC, OH, OK, PA, TN, VA, and WV, or "Zone B." Lastly, unless included in "Zone A" or "Zone B" above, Chrysler is recalling certain 2005-2008 RAM 2500, 2006-2008 RAM 3500, 2007-2008 RAM 3500 Cab Chassis, 2008 RAM 4500 and 5500 Cab Chassis, 2004-2008 Dodge Durango, 2007-2008 Chrysler Aspen, 2007-2008 Jeep Wrangler, 2008 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2008 Chrysler 300, 2006-2008 Dodge Charger, 2005-2008 Dodge Dakota, and 2006-2008 Mitsubishi Raider vehicles originally sold, or registered, in AK, CO, CT, ID, IA, ME, MA, MI, MN, MT, NH, NY, ND, OR, RI, SD, UT, VT, WA, WI, and WY.
Consequence & remedy
Consequence: These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. These inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling. An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.
Remedy: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify the Chrysler, Dodge, Jeep and RAM owners. Mitsubishi owners will be notified by their company. Dealers will replace the passenger frontal air bag inflator, free of charge. The recall began on March 27, 2017. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is S43. Note: This recall supersedes recall 14V-7700.
16V043000 · Structure
Jan 28, 2016
FCA US LLC (Chrysler) is recalling certain model year 2011-2016 Dodge Charger vehicles manufactured August 23, 2010, to January 7, 2016. When an affected vehicle is lifted using the supplied tire jack without chocking the wheels, the vehicle's body-side sill may give causing the tire jack to fail and the car to fall.
Consequence & remedy
Consequence: A car that falls unexpectedly increases the risk of injury.
Remedy: Chrysler will notify owners, and dealers will provide owners with wheel chocks and instructions for their use, free of charge. The recall began on March 21, 2016. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is S03.
15V467000 · Air Bags:side/window; Seat Belts
Jul 27, 2015
Chrysler (FCA US LLC) is recalling certain model year 2011-2014 Dodge Charger vehicles manufactured May 6, 2010, to June 5, 2014. In the affected vehicles, the side impact sensor calibrations may be overly sensitive, and as a result, the side air bag inflatable curtains and seat air bags may unexpectedly deploy and the seat belt pre-tensioners may activate.
Consequence & remedy
Consequence: Air bags that unexpectedly deploy increase the risk of a crash or injury.
Remedy: Chrysler will notify owners, and dealers will update the Occupant Restraint Control module calibration, free of charge. The recall began on August 25, 2015. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is R35.
Additional source detail variants (2)
Seat Belts
Chrysler (FCA US LLC) is recalling certain model year 2011-2014 Dodge Charger vehicles manufactured May 6, 2010, to June 5, 2014. In the affected vehicles, the side impact sensor calibrations may be overly sensitive, and as a result, the side air bag inflatable curtains and seat air bags may unexpectedly deploy and the seat belt pre-tensioners may activate.
Consequence: Air bags that unexpectedly deploy increase the risk of a crash or injury.
Remedy: Chrysler will notify owners, and dealers will update the Occupant Restraint Control module calibration, free of charge. The recall began on August 25, 2015. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is R35.
Air Bags:side/window
Chrysler (FCA US LLC) is recalling certain model year 2011-2014 Dodge Charger vehicles manufactured May 6, 2010, to June 5, 2014. In the affected vehicles, the side impact sensor calibrations may be overly sensitive, and as a result, the side air bag inflatable curtains and seat air bags may unexpectedly deploy and the seat belt pre-tensioners may activate.
Consequence: Air bags that unexpectedly deploy increase the risk of a crash or injury.
Remedy: Chrysler will notify owners, and dealers will update the Occupant Restraint Control module calibration, free of charge. The recall began on August 25, 2015. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is R35.
14V634000 · Electrical System:alternator/generator/regulator
Oct 8, 2014
Chrysler Group LLC (Chrysler) is recalling certain model year 2011-2014 Chrysler 300, Dodge Charger, Challenger, and Durango; and 2012-2014 Jeep Grand Cherokee vehicles manufactured April 22, 2010, to January 2, 2014, and equipped with a 3.6L engine and a 160 amp alternator. In the affected vehicles, the alternator may suddenly fail.
Consequence & remedy
Consequence: If the alternator fails, the vehicle may stall without warning, increasing the risk of a crash.
Remedy: Chrysler has notified owners, and dealers will replace the alternator, free of charge. The recall began on February 27, 2015. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is P60.
14V101000 · Exterior Lighting:headlights
Mar 4, 2014
Chrysler Group LLC (Chrysler) is recalling certain model year 2011-2012 Dodge Charger vehicles manufactured May 20, 2010, through November 8, 2011, and equipped with halogen headlamps. In the affected vehicles, a sub-harness for the headlights may overheat and cause the low beam headlights to go out.
Consequence & remedy
Consequence: Loss of headlights reduces the driver's visibility, increasing the risk of a crash.
Remedy: Chrysler will notify owners, and dealers will replace the headlamp jumper harnesses and bulbs, or the headlamp assemblies, as necessary, free of charge. The recall began on May 2, 2014. Owners may contract Chrysler at 1-800-853-1403. Chrysler's number associated with this recall is P08. This recall concerns non-police vehicles. A separate campaign was launched in 2012 to address police vehicles. See NHTSA recall 12V-042.
13V118000 · Air Bags
Apr 3, 2013
Chrysler Group LLC (Chrysler) is recalling certain model year 2011-2012 Chrysler 300, Dodge Challenger, and Dodge Charger vehicles manufactured April 11, 2011, through December 14, 2011. The affected vehicles may have improperly sized terminal crimps on the seat side-airbag wiring harness which may cause the seat side-airbags to malfunction and illuminate the airbag warning light.
Consequence & remedy
Consequence: In the event of a crash necessitating airbag deployment the airbags may not operate as designed, increasing the risk of injury.
Remedy: Chrysler will notify owners, and dealers will replace both driver and passenger seat airbag wiring harnesses, free of charge. The recall began on April 22, 2013. Owners may contact Chrysler at 1-800-247-9753. Chrysler's recall campaign number is N07.
12V197000 · Electrical System:wiring:fuses And Circuit Breakers; Service Brakes, Air:antilock:control Unit/module
May 2, 2012
CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 AND 2012 300 AND DODGE CHARGER VEHICLES. THESE VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.
Consequence & remedy
Consequence: THIS COULD LEAD TO LOSS OF VEHICLE CONTROL, INCREASING THE RISK OF A CRASH.
Remedy: CHRYSLER WILL NOTIFY OWNERS, AND DEALERS WILL RELOCATE THE ABS/ESC SYSTEM FUSE, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 18, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.
Additional source detail variants (2)
Electrical System:wiring:fuses And Circuit Breakers
CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 AND 2012 300 AND DODGE CHARGER VEHICLES. THESE VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.
Consequence: THIS COULD LEAD TO LOSS OF VEHICLE CONTROL, INCREASING THE RISK OF A CRASH.
Remedy: CHRYSLER WILL NOTIFY OWNERS, AND DEALERS WILL RELOCATE THE ABS/ESC SYSTEM FUSE, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 18, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.
Service Brakes, Air:antilock:control Unit/module
CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 AND 2012 300 AND DODGE CHARGER VEHICLES. THESE VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.
Consequence: THIS COULD LEAD TO LOSS OF VEHICLE CONTROL, INCREASING THE RISK OF A CRASH.
Remedy: CHRYSLER WILL NOTIFY OWNERS, AND DEALERS WILL RELOCATE THE ABS/ESC SYSTEM FUSE, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 18, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.
12V042000 · Electrical System:wiring; Electrical System:wiring:fuses And Circuit Breakers; Exterior Lighting:headlights; Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module
Feb 7, 2012
CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 and 2012 DODGE CHARGER POLICE VEHICLES. THE LOW BEAM HEADLAMPS OF SOME VEHICLES COULD FAIL DUE TO AN OVERHEATED BULB HARNESS CONNECTOR. OTHER VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.
Consequence & remedy
Consequence: THIS COULD LEAD TO LOSS OF VISIBILITY AND/OR BRAKING ABILITY, INCREASING THE RISK OF A CRASH.
Remedy: CHRYSLER WILL NOTIFY OWNERS AND DEALERS WILL REPLACE THE HEADLAMP JUMPER HARNESSES AND RELOCATE THE ABS/ESC SYSTEM FUSE WITHIN THE POWER DISTRIBUTION CENTER, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON APRIL 2, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.
Additional source detail variants (4)
Electrical System:wiring:fuses And Circuit Breakers
CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 and 2012 DODGE CHARGER POLICE VEHICLES. THE LOW BEAM HEADLAMPS OF SOME VEHICLES COULD FAIL DUE TO AN OVERHEATED BULB HARNESS CONNECTOR. OTHER VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.
Consequence: THIS COULD LEAD TO LOSS OF VISIBILITY AND/OR BRAKING ABILITY, INCREASING THE RISK OF A CRASH.
Remedy: CHRYSLER WILL NOTIFY OWNERS AND DEALERS WILL REPLACE THE HEADLAMP JUMPER HARNESSES AND RELOCATE THE ABS/ESC SYSTEM FUSE WITHIN THE POWER DISTRIBUTION CENTER, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON APRIL 2, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.
Exterior Lighting:headlights
CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 and 2012 DODGE CHARGER POLICE VEHICLES. THE LOW BEAM HEADLAMPS OF SOME VEHICLES COULD FAIL DUE TO AN OVERHEATED BULB HARNESS CONNECTOR. OTHER VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.
Consequence: THIS COULD LEAD TO LOSS OF VISIBILITY AND/OR BRAKING ABILITY, INCREASING THE RISK OF A CRASH.
Remedy: CHRYSLER WILL NOTIFY OWNERS AND DEALERS WILL REPLACE THE HEADLAMP JUMPER HARNESSES AND RELOCATE THE ABS/ESC SYSTEM FUSE WITHIN THE POWER DISTRIBUTION CENTER, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON APRIL 2, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.
Electrical System:wiring
CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 and 2012 DODGE CHARGER POLICE VEHICLES. THE LOW BEAM HEADLAMPS OF SOME VEHICLES COULD FAIL DUE TO AN OVERHEATED BULB HARNESS CONNECTOR. OTHER VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.
Consequence: THIS COULD LEAD TO LOSS OF VISIBILITY AND/OR BRAKING ABILITY, INCREASING THE RISK OF A CRASH.
Remedy: CHRYSLER WILL NOTIFY OWNERS AND DEALERS WILL REPLACE THE HEADLAMP JUMPER HARNESSES AND RELOCATE THE ABS/ESC SYSTEM FUSE WITHIN THE POWER DISTRIBUTION CENTER, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON APRIL 2, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.
Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module
CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 and 2012 DODGE CHARGER POLICE VEHICLES. THE LOW BEAM HEADLAMPS OF SOME VEHICLES COULD FAIL DUE TO AN OVERHEATED BULB HARNESS CONNECTOR. OTHER VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.
Consequence: THIS COULD LEAD TO LOSS OF VISIBILITY AND/OR BRAKING ABILITY, INCREASING THE RISK OF A CRASH.
Remedy: CHRYSLER WILL NOTIFY OWNERS AND DEALERS WILL REPLACE THE HEADLAMP JUMPER HARNESSES AND RELOCATE THE ABS/ESC SYSTEM FUSE WITHIN THE POWER DISTRIBUTION CENTER, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON APRIL 2, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2EA21002 · Desiccated Air Bag Inflator Rupture
Opened Sep 17, 2021 · No close date supplied
Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Additional source detail variants (2)
Air Bags:frontal:driver Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Air Bags:frontal:passenger Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
PE14022 · Alternator Failure
Opened Jul 22, 2014 · Closed Nov 6, 2014
Status: closed (inferred from source dates) · Electrical System:alternator/generator/regulator
On July 22, 2014, the Office of Defects Investigation (ODI) opened PE14-022 to investigate 14 complaints (VOQs) alleging incidents of alternator failure resulting in engine stall while driving in model year (MY) 2011 through 2012 Dodge Charger vehicles.The MY 2011 through 2012 Dodge Charger vehicles were sold with three different engine options:1) 3.6L V6 (VIN8 = G), 88,766 vehicles; 2) 5.7L V8 (VIN8 = T), 38,615 vehicles; and 3) 6.4L V8 (VIN8 = J), 2,406 MY 2012 vehicles.The 14 VOQs identified in the PE14-022 opening resume involve 13 vehicles with 3.6L V6 engines and 1 vehicle with unknown engine (no VIN provided).In an October 7, 2014 letter to NHTSA, Chrysler described a safety defect condition that could result in rapid alternator failure having limited or no detection in approximately 434,581 MY 2011 through 2014 Chrysler 300, Dodge Charger, Dodge Challenger, Dodge Durango and Jeep Grand Cherokee vehicles equipped with 3.6L engines and 160 amp alternators (NHTSA Recall No. 14V-634, Chrysler P60).The subject alternators are used in vehicles equipped with 3.6L V6 engines and without towing packages.According to Chrysler, the silicone diodes in the alternator rectifier bridge may experience thermal fatigue due to cyclic loading from the Electric Hydraulic Power Steering (EHPS) system, eventually resulting in no output, reduced output, or a fully shorted to ground condition.These failure modes vary in their time to failure and warning to the driver.Depending on the failure mode and timing, system voltage may drop to critically low levels, disabling systems such as the Anti-lock Brake System/Electronic Stability Control, Engine Control Module/Central Body Controller, or a total vehicle electrical system shut down (in the event of a short to ground failure mode).Analysis of complaints to ODI and Chrysler identified a total of 146 incidents of alternator failure resulting in engine stall while driving in MY 2011 through 2012 Dodge Charger vehicles, including 142 involving vehicles equipped with the 3.6L V6 engines (1.6 IPTV) that were included in 14V-634 and 4 involving vehicles with 5.7L V8 engines (0.1 IPTV), which are equipped with different alternators.Analysis of all alternator failure complaints found that approximately 48 percent of VOQs and 21 percent of Chrysler complaints involved allegations of engine stall.Many (98) complaints reported fire and/or smoke, but analysis of these determined that they involved thermal damage to the alternator diode and did not identify any incidents involving damage beyond the alternator assembly.One VOQ identified in the opening resume for PE14-022 alleged a crash, but further evaluation determined that this involved a minor rear-end impact with slight bumper damage.This investigation is closed based on Chrysler's decision to conduct a safety recall.The VOQs associated with this investigation are:10641479,10641366,10641349,10642017,10640770,10640687,10640553,10639692,10638810,10638356,10638175,10638143,10637460,10633806,10633304,10632943,10632006,10631704,10631613,10631420,10631088,10630991,10630854,10630844,10630108,10629623,10629603,10628228,10628150,10627941,10627342,10626452,10626254,10625962,10622385,10622340,10621603,10620961,10619481,10618950,10618948,10618539,10618476,10618334,10618081,10618107,10616834,10616461,10616456,10615754,10615719,10606580,10605090,10604958,10597295,10592085,10588675,10587141,10562463,10559730,10511407
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