NEITHER REAR DOOR WILL NOT OPEN FROM INSIDE OR OUTSIDE OF THE CAR. NEITHER WILL THEY UNLOCK FROM DRIVER OR PASSENGER SIDE
2009 Chrysler 300
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2009 Chrysler 300 do not stand out strongly from the model-year median of 90.
About this comparison →How this year compares
Owner complaints by model year
Compare all 300 years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
45 reports with mileage · 38 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Air Bags. Review the 38 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Electrical System. Review the 25 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Engine. Review the 8 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
Electrical System complaints
25 reportsTL* THE CONTACT OWNS A 2009 CHRYSLER 300. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBERS: 14V567000 (ELECTRICAL SYSTEM) AND 15V313000 (AIR BAGS); HOWEVER, THE PARTS TO DO THE REPAIRS WERE NOT AVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME TO PROVIDE THE PART TO DO THE REPAIR…
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TL* THE CONTACT OWNS A 2009 CHRYSLER 300. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBERS: 14V567000 (ELECTRICAL SYSTEM) AND 15V313000 (AIR BAGS); HOWEVER, THE PARTS TO DO THE REPAIRS WERE NOT AVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME TO PROVIDE THE PART TO DO THE REPAIR. THE CONTACT HAD NOT EXPERIENCED A FAILURE.
TL* THE CONTACT OWNS A 2009 CHRYSLER 300. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBERS: 14V567000 (ELECTRICAL SYSTEM) AND 15V313000 (AIR BAGS); HOWEVER, THE PARTS TO DO THE REPAIRS WERE UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIRS. THE MANUFACTUR…
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TL* THE CONTACT OWNS A 2009 CHRYSLER 300. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBERS: 14V567000 (ELECTRICAL SYSTEM) AND 15V313000 (AIR BAGS); HOWEVER, THE PARTS TO DO THE REPAIRS WERE UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIRS. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE. THE CONTACT HAD NOT EXPERIENCED A FAILURE.
TL* THE CONTACT OWNS A 2009 CHRYSLER 300. THE CONTACT STATED THAT THE VEHICLE FAILED TO START WHILE TURNING THE KEY INTO THE IGNITION SWITCH. THE FAILURE RECURRED SEVERAL TIMES. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 100,000. UPDATED 09/03/15*LJ
CAR WILL NOT START WHEN IGNITION SWITCH IS TURNED ON. THE ALARM THAT INDICATES DOOR IS OPEN STILL WORKS BUT THE CAR WILL NOT OPERATE ANY OTHER ELECTRICAL FUNCTIONS LIKE THE WINDOWS, RADIO, LIGHTS, ETC. I CONTACTED CHRYSLER AND WAS TOLD THAT NO RECALL EXISTED FOR THE VEHICLE. HOWEVER, I THINK THIS IS A PROBLEM OTHER CONSUMERS HAV…
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CAR WILL NOT START WHEN IGNITION SWITCH IS TURNED ON. THE ALARM THAT INDICATES DOOR IS OPEN STILL WORKS BUT THE CAR WILL NOT OPERATE ANY OTHER ELECTRICAL FUNCTIONS LIKE THE WINDOWS, RADIO, LIGHTS, ETC. I CONTACTED CHRYSLER AND WAS TOLD THAT NO RECALL EXISTED FOR THE VEHICLE. HOWEVER, I THINK THIS IS A PROBLEM OTHER CONSUMERS HAVE ALSO EXPERIENCED AND WOULD LIKE TO SEE THIS MATTER INVESTIGATED AND RESOLVED, IF POSSIBLE. *TR
MY WIFE WENT TO SANTA ROSE TO VISIT HER SISTER, PARKED THE CAR IN DRIVE WAY LATER THAT DAY WENT TO GO OUT AGAIN THE CAR WOULD NOT START. CALLED AAA TO HELP OUT THE MAN COULD NOT FIND THE PROBLEM. I HAD TO RENT A TRAILER TO BRING IT HOME 50+ MILES AWAY FROM WHERE WE LIVE. MY MECHANIC FOUND THAT THE IGNITION WAS DEAD BUT THE BAT…
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MY WIFE WENT TO SANTA ROSE TO VISIT HER SISTER, PARKED THE CAR IN DRIVE WAY LATER THAT DAY WENT TO GO OUT AGAIN THE CAR WOULD NOT START. CALLED AAA TO HELP OUT THE MAN COULD NOT FIND THE PROBLEM. I HAD TO RENT A TRAILER TO BRING IT HOME 50+ MILES AWAY FROM WHERE WE LIVE. MY MECHANIC FOUND THAT THE IGNITION WAS DEAD BUT THE BATTER WAS CHARGED. HIS TEST BROUGHT HIM TO LOOK AT THE (WIN AND THE (PCM )AS BEING THE ISSUE AT HAND. WE HAVE GRAND CHILDREN AND SHE LOOKS AFTER THEN, THIS COULD HAVE BEEN A MORE SERIOUS PROBLEM THEN JUST A PAIN IN THE [XXX]. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
I OWN A 2009 CHRYSLER 300C IS EXHIBITING THE FOLLOWING CIRCUMSTANCES. STALL IS LEADING TO UNNECESSARY ENDANGERMENT OF MY AND OTHER HIGHWAY USERS' SURVIVABILITY. THIS AUTOMATICALLY RAISES THE RISK OF DEATH FOR CONSUMERS UTILIZING THE ROADWAYS BE IT TWO LANE OR MULTI- LANES, CITY OR RURAL ROADS. MY 2009 CHRYSLER 300C IS SUPPOSE…
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I OWN A 2009 CHRYSLER 300C IS EXHIBITING THE FOLLOWING CIRCUMSTANCES. STALL IS LEADING TO UNNECESSARY ENDANGERMENT OF MY AND OTHER HIGHWAY USERS' SURVIVABILITY. THIS AUTOMATICALLY RAISES THE RISK OF DEATH FOR CONSUMERS UTILIZING THE ROADWAYS BE IT TWO LANE OR MULTI- LANES, CITY OR RURAL ROADS. MY 2009 CHRYSLER 300C IS SUPPOSED TO BE A HIGH PERFORMANCE VEHICLE AND THESE DEFICIENCIES ONLY ADD INSULT TO INJURY. I DO NOT BELIEVE THE EXCUSE OF "WE DON'T KNOW" WILL SATISFY THE FAMILY OF A LOVED ONE LOST IN A VEHICLE ACCIDENT. I REQUEST A FAIL-SAFE PROTECTION WHEN THE FOLLOWING DEFECTS EXIST, I.E. STALL, SUDDEN SHUTDOWN, LOSS OF POWER, AND IN TRAFFIC APPEARS OUT OF THE ORDINARY. CHRYSLER IS EXPLICABLY COMPOUNDS THIS STALL SAFETY PROBLEM BY NOT PROVIDING THE MOST EFFICIENT MECHANICAL EXPERTISE AVAILABLE AND SWIFTLY CORRECT THIS SAFETY ISSUE AS AN ISSUE TO CONSUMERS FOR SATISFACTORY OF THIS SAFETY HAZARD. I HAVE PERFORMED THE INITIAL RISK ASSESSMENTS AND POTENTIAL HAZARDS THAT MAY ARISE DURING THE EXECUTION OF MECHANICAL MALFUNCTIONS OF MY 2009 CHRYSLER 300C. THE IGNITION IS EITHER LOOSE AND NOT COMMUNICATION WITH THE OTHER COMPONENTS TO PROPERLY OPERATE THE VEHICLES AND CONTINUE TO SHUT OFF, STALL, STOP, ETC. ETC. ETC. THIS EMPIRICAL EVIDENCE POINTS IN THE OPPOSITE DIRECTION OF SAFETY AND FURTHER MORE COMPOUND THIS PROBLEM. THERE IS A NEED AND EXPLANATION GIVEN FOR THESE DESTRUCTIVE MECHANICAL MALFUNCTIONS. I DO NOT WANT A DEATH, CRASH, INJURY, OR FIRE. *TR
TRUCK MOVED INTO MY LANE, TRIED TO HONK HORN(S) BUT FAILED TO WORK. ONCE IN A QUIET PLACE, DISCOVERED HORN MAKES A VERY FAINT NOISE BUT NO HONK AND NO VOLUME FROM EITHER HORN. THE FACT THAT IT MAKES A FAINT NOISE MEANS IT IS GETTING ELECTRIC SIGNAL BUT FAILING TO WORK AS IT SHOULD. EXTREMELY DANGEROUS, PUT MY LIFE IN DANGER AND …
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TRUCK MOVED INTO MY LANE, TRIED TO HONK HORN(S) BUT FAILED TO WORK. ONCE IN A QUIET PLACE, DISCOVERED HORN MAKES A VERY FAINT NOISE BUT NO HONK AND NO VOLUME FROM EITHER HORN. THE FACT THAT IT MAKES A FAINT NOISE MEANS IT IS GETTING ELECTRIC SIGNAL BUT FAILING TO WORK AS IT SHOULD. EXTREMELY DANGEROUS, PUT MY LIFE IN DANGER AND NOW WON'T PASS INSPECTION. HORN NOT WORKING WITH ENGINE OFF IS ALSO DANGEROUS IN PARKING SITUATIONS. *TR
TL* THE CONTACT OWNS A 2009 CHRYSLER 300. THE CONTACT STATED THAT THE KEY FOB FAILED TO OPEN THE VEHICLE AND THE TRUNK OPENED INDEPENDENTLY. THE FAILURE OCCURRED ON SEVERAL OCCASIONS. THE VEHICLE WAS TAKEN TO THE DEALER, WHO DIAGNOSED THAT THE KEY FOB NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS MADE AWA…
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TL* THE CONTACT OWNS A 2009 CHRYSLER 300. THE CONTACT STATED THAT THE KEY FOB FAILED TO OPEN THE VEHICLE AND THE TRUNK OPENED INDEPENDENTLY. THE FAILURE OCCURRED ON SEVERAL OCCASIONS. THE VEHICLE WAS TAKEN TO THE DEALER, WHO DIAGNOSED THAT THE KEY FOB NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 13,477. UPDATED 02/02/15*LJ
I OWN A 2009 CHRYSLER 300C, WHICH HAS BEEN HAVING CONSISTENT PROBLEMS WITH THE ENGINE SHUTTING OFF WHILE DRIVING DOWN THE BUSY HIGHWAY. THE VEHICLE IS STALLING, QUITTING, NOT STARTING ON THE FIRST TRY, FAIL TO KEEP RUNNING ONCE STARTED, OR COMPLETELY STOP ON ITS OWN RECOGNIZANCE. I FEEL UNPROTECTED BECAUSE MY VEHICLE AUTOMATIC…
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I OWN A 2009 CHRYSLER 300C, WHICH HAS BEEN HAVING CONSISTENT PROBLEMS WITH THE ENGINE SHUTTING OFF WHILE DRIVING DOWN THE BUSY HIGHWAY. THE VEHICLE IS STALLING, QUITTING, NOT STARTING ON THE FIRST TRY, FAIL TO KEEP RUNNING ONCE STARTED, OR COMPLETELY STOP ON ITS OWN RECOGNIZANCE. I FEEL UNPROTECTED BECAUSE MY VEHICLE AUTOMATIC SHUT OFF AND COULD CAUSE DEATH OR SERIOUS INJURY. THE PERFORMANCE OF THIS VEHICLE AND ITS EQUIPMENT IS LEADING ME INTO UNREASONABLE ANXIETY FOR MY SAFETY DUE TO THE SUDDEN STOPPING IN HEAVY TRAFFIC, LEADING TO NO STEERING POWER, NO ELECTRIC SIGNALS, AND GRAVE POSSIBILITY OF DEATH. THIS VEHICLE IS ONLY FIVE (5) YEARS OF AGE AND SHOULD NOT BE SHOWING SIGNS OF INEFFICIENCY. *JS
Official recalls
518V021000 · Air Bags:frontal:passenger Side:inflator Module
Jan 9, 2018
Chrysler (FCA US LLC) is recalling certain 2009-2013 Jeep Wrangler, Chrysler 300, Dodge Challenger and Dodge Charger vehicles, and 2009-2011 Dodge Dakota vehicles sold, or ever registered, in the states of Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands or "Zone A." Additionally, Chrysler is recalling certain 2009-2010 RAM 4500 Cab Chassis, RAM 5500 Cab Chassis, RAM 3500 Cab Chassis, Jeep Wrangler, Chrysler 300, Dodge Dakota, Dodge Challenger, and Dodge Charger vehicles ever registered in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B." Chrysler is also recalling certain 2009 RAM 3500, RAM 2500, RAM 4500 Cab Chassis, RAM 5500 Cab Chassis, Dodge Durango, Chrysler Aspen, RAM 3500 Cab Chassis, Jeep Wrangler, Chrysler 300, Dodge Dakota, Dodge Challenger, and Dodge Charger vehicles ever registered in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, and Wyoming. In the event of a crash necessitating deployment of the passenger frontal air bag, these passenger air bag inflator may explode due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.
Consequence & remedy
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Remedy: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. The recall began February 28, 2018. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is U03.
16V352000 · Air Bags:frontal:passenger Side:inflator Module
May 24, 2016
Chrysler (FCA US LLC) expanded the affected population to include 73,712 2005-2009 RAM 2500 trucks produced at the St. Louis North Assembly Plant. With this change, Chrysler is recalling certain model year 2004-2008 RAM 1500, 2005-2009 RAM 2500, 2006-2009 RAM 3500, 2007-2010 RAM 3500 Cab Chassis, 2008-2010 RAM 4500 and 5500 Cab Chassis, 2004-2009 Dodge Durango, 2007-2009 Chrysler Aspen, 2007-2012 Jeep Wrangler, 2008-2012 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2012 Chrysler 300, 2006-2012 Dodge Charger, 2005-2011 Dodge Dakota, and 2006-2009 Mitsubishi Raider vehicles originally sold, or ever registered, in AL, CA, FL, GA, HI, LA, MS, SC, TX, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Chrysler is also recalling 2004-2008 RAM 1500, 2005-2009 RAM 2500, 2006-2009 RAM 3500, 2007-2009 RAM 3500 Cab Chassis, 2008-2009 RAM 4500 and 5500 Cab Chassis, 2004-2009 Dodge Durango, 2007-2009 Chrysler Aspen, 2007-2009 Jeep Wrangler, 2008-2009 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2009 Chrysler 300, 2006-2009 Dodge Charger, 2005-2009 Dodge Dakota and 2006-2009 Mitsubishi Raider vehicles originally sold, or ever registered, in AZ, AR, DE, Washington D.C., IL, IN, KS, KY, MD, MO, NE, NV, NJ, NM, NC, OH, OK, PA, TN, VA, and WV, or "Zone B." Lastly, unless included in "Zone A" or "Zone B" above, Chrysler is recalling certain 2005-2008 RAM 2500, 2006-2008 RAM 3500, 2007-2008 RAM 3500 Cab Chassis, 2008 RAM 4500 and 5500 Cab Chassis, 2004-2008 Dodge Durango, 2007-2008 Chrysler Aspen, 2007-2008 Jeep Wrangler, 2008 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2008 Chrysler 300, 2006-2008 Dodge Charger, 2005-2008 Dodge Dakota, and 2006-2008 Mitsubishi Raider vehicles originally sold, or registered, in AK, CO, CT, ID, IA, ME, MA, MI, MN, MT, NH, NY, ND, OR, RI, SD, UT, VT, WA, WI, and WY.
Consequence & remedy
Consequence: These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. These inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling. An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.
Remedy: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify the Chrysler, Dodge, Jeep and RAM owners. Mitsubishi owners will be notified by their company. Dealers will replace the passenger frontal air bag inflator, free of charge. The recall began on March 27, 2017. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is S43. Note: This recall supersedes recall 14V-7700.
15V313000 · Air Bags:frontal:driver Side:inflator Module
May 26, 2015
Chrysler (FCA US LLC) is recalling certain model year 2005-2009 Dodge Ram 2500, 2004-2008 Dodge Ram 1500 and Durango, 2006-2009 Dodge Ram 3500, 2008-2010 Dodge Ram 4500 and 5500, 2007-2008 Chrysler Aspen, 2005-2010 Chrysler 300, 300C, 300S, and SRT8, 2006-2010 Dodge Charger, 2005-2008 Magnum, 2005-2011 Dodge Dakota, and 2006-2009 Mitsubishi Raider vehicles. The affected vehicles are equipped with a dual-stage driver frontal air bag that may be susceptible to moisture intrusion which, over time, could cause the inflator to rupture.
Consequence & remedy
Consequence: In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the driver or other occupants resulting in serious injury or death.
Remedy: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify the affected Chrysler and Dodge owners and Mitsubishi will notify the affected Raider owners. Dealers will replace the driver's frontal air bag inflator, free of charge. The recall began for Chrylser on June 8, 2015. The recall for Mitsubishi started on June 24, 2015. Chrysler and Dodge owners may contact Chrysler customer service at 1-800-853-1403. Mitsubishi owners may call 1-888-648-7820. Chrysler's number for this recall is R25. Note: This recall supersedes recall 14V817 in its entirety. Vehicles that have had their driver side frontal air bag replaced previously need to have their air bag replaced under this recall as well.
09V420000 · Wheels:lugs/nuts/bolts/studs
Oct 29, 2009
CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2009 THROUGH 2010 PASSENGER VEHICLES EQUIPPED WITH REAR WHEEL DRIVE. THESE VEHICLES MAY HAVE BEEN BUILT WITHOUT A FRONT WHEEL SPINDLE NUT.
Consequence & remedy
Consequence: WHILE DRIVING, A TIRE AND WHEEL SEPARATION COULD OCCUR INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSPECT THE TIRE AND WHEEL ASSEMBLY AND IF FOUND WITHOUT A SPINDLE NUT IT WILL BE REPAIRED FREE OF CHARGE. THE RECALL BEGAN ON NOVEMBER 2, 2009. OWNERS MAY CONTACT CHRYSLER AT 1-800-835-1403.
08V642000 · Tires:pressure Monitoring And Regulating Systems
Dec 5, 2008
CHRYSLER IS RECALLING 175 MY 2009 DODGE CHARGER, CHALLENGER, AND CHRYSLER 300 VEHICLES. THE TIRE PRESSURE MONITOR (TPM) SENSORS MAY NOT TRANSMIT THE ACTUAL TIRE PRESSURE. THIS COULD RESULT IN THE DRIVER NOT BEING AWARE OF LOW TIRE PRESSURE.
Consequence & remedy
Consequence: OPERATION OF THE VEHICLE WITH LOW TIRE PRESSURE COULD RESULT IN TIRE DAMAGE AND CAUSE A CRASH WITHOUT WARNING.
Remedy: DEALERS WILL REPLACE THE TPM SENSORS. THE RECALL IS EXPECTED TO BEGIN ON FEBRUARY 9, 2009. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1EA21002 · Desiccated Air Bag Inflator Rupture
Opened Sep 17, 2021 · No close date supplied
Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Additional source detail variants (2)
Air Bags:frontal:driver Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Air Bags:frontal:passenger Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Illustration