NHTSA owner reports · September 18, 2026 snapshot.
Fuel/propulsion System complaints
233 reportsClear category filterMileage unknown · Apr 25, 2025
Fuel/propulsion SystemService BrakesVehicle Speed Control
Unknown My car has been accelerating and decelerating on it’s own while I’m driving.I got it checked with Fix Finder and states that my EGR Valve and ABS System failed. I brought it to a mechanic for a repair and I was told that the valve was unplugged so they plugged it back in and cleaned it , and said that everything was fin…
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Unknown My car has been accelerating and decelerating on it’s own while I’m driving.I got it checked with Fix Finder and states that my EGR Valve and ABS System failed. I brought it to a mechanic for a repair and I was told that the valve was unplugged so they plugged it back in and cleaned it , and said that everything was fine it said it might also be the cause of the failed ABS System but everything looks fine. After I got it fixed, it’s doing the same again and it’s worse this time. The car is accelerating on it’s own faster than what it did but the dashboard is saying 0mph. I was driving in the highway when it happened and it’s scary so I had to pull over.
NHTSA ODI #11656857
Mileage unknown · Apr 21, 2025
Fuel/propulsion System
Battery Energy Control Module Failure There is an existing NTHSB issue related: N232432680 I was told my VIN is not included in this issue, so the failure is not covered under warranty by GM. That said, the same failure and symptoms occurred (prompt multiple battery cell failures leading to electric drive inoperable). I was t…
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Battery Energy Control Module Failure There is an existing NTHSB issue related: N232432680 I was told my VIN is not included in this issue, so the failure is not covered under warranty by GM. That said, the same failure and symptoms occurred (prompt multiple battery cell failures leading to electric drive inoperable). I was told, by others with Volt's who had same issue, that my VIN was not included because it was under a PZEV warranty since it was originally sold in California. I do not live in California, so the extended 150K mile / 15 year warranty does not apply to me. Car is currently at the dealership, and I was told the same repairs as in this NTHSB issue are needed at a price of > $2,500. As such, I am asking to have my VIN added to this issue for reimbursement.
NHTSA ODI #11655784
Mileage unknown · Apr 21, 2025
Fuel/propulsion System
Vehicle lost all motive power while driving on the Highway. Vehicle is part of GM Special Coverage program number N232432680 for BECM issues up to 150,000 miles. Vehicale currently has 109350 miles. Failure on highway while driving is unacceptable and should have been a recall instead of special warranty. GM support is not helpf…
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Vehicle lost all motive power while driving on the Highway. Vehicle is part of GM Special Coverage program number N232432680 for BECM issues up to 150,000 miles. Vehicale currently has 109350 miles. Failure on highway while driving is unacceptable and should have been a recall instead of special warranty. GM support is not helpful with service or transportation (one month out for service only at select locations). Vehicle will not restart and had to be pushed from the roadway.
NHTSA ODI #11655754
Mileage unknown · Apr 11, 2025
Fuel/propulsion System
EGR Failed, which blew out the walk home fuse. THAT IS A SAFETY ISSUE. GM DISCOUNTUNUED VOLTS AND THE EGR VALUE IS NOT AVAILABLE WORLDWIDE.
NHTSA ODI #11654020
Mileage unknown · Apr 8, 2025
Electrical SystemEngineFuel/propulsion System
My Chevy Volt went into Reduced Propulsion System Power Mode, the Engine light came on and the vehicle stalled while sitting at a traffic light on [XXX] at [XXX] in Tyler Texas. Checking the computer and the complaints online I found that my 15 AMP #03 fuse (No Walk Home) had blown. I replaced the fuse and the next day on [XXX] …
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My Chevy Volt went into Reduced Propulsion System Power Mode, the Engine light came on and the vehicle stalled while sitting at a traffic light on [XXX] at [XXX] in Tyler Texas. Checking the computer and the complaints online I found that my 15 AMP #03 fuse (No Walk Home) had blown. I replaced the fuse and the next day on [XXX] the same thing happened again after driving 30 miles. The vehicle stalled at an intersection outside of Tyler Texas. The EGR Valve is known to cause the fuse to blow, so I had no choice but to unplug the EGR Valve and replaced the fuse and has not blown the fuse since. This is BOTH a safety issue and an emissions issue, but the replacement part cannot be found anywhere to purchase anymore so I am having to drive this vehicle with this ongoing safety issue. Due to the nature of the EGR Valve blowing the fuse all the time and that it affects the safety of the vehicle a nationwide recall needs to be done on these vehicles to force GM to start making the part again. This is a dangerous flaw that will cause the vehicle to stall and create a safety hazard. This has been ongoing for quite some time with these Volts, and something needs to be done about it ASAP. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA ODI #11653362
Mileage unknown · Mar 31, 2025
EngineFuel/propulsion System
My car needs an Egr valve replacement and this is a known and common problem with this car and now they are trying to charge me outrageous prices for an issue that they know is defective. The becm , the Egr valve, and the shift to park. need to be recognized as recalls
NHTSA ODI #11651783
Mileage unknown · Mar 3, 2025
EngineFuel/propulsion SystemVehicle Speed Control
On December 2023 the vehicle lost power and lost control while driving speed limit 55 Mph followed by check engine light associated codes due to known issue with BCEM controller failing. June 2024 Vehicle experienced the same issue with duplicate check engine codes associated with prior issue. Dealer states the vehicle has a bad…
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On December 2023 the vehicle lost power and lost control while driving speed limit 55 Mph followed by check engine light associated codes due to known issue with BCEM controller failing. June 2024 Vehicle experienced the same issue with duplicate check engine codes associated with prior issue. Dealer states the vehicle has a bad battery pack and has been there for over 8 months. Vehicle has a BECM warranty due to a law suite filed and also has a battery pack warranty from GM that was extended for 150,000 miles or 10 years.
NHTSA ODI #11646116
Mileage unknown · Feb 14, 2025
Fuel/propulsion System
The EGR Valve and EGR Cooler went out on the vehicle while driving on the highway, causing my propolsion power to decrease or rendered unusable. This also caused inconsistent engine pressure and caused my engine to overheat, having to pull over multiple times while driving. The problem has been diagnosed by a Chevorlet certif…
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The EGR Valve and EGR Cooler went out on the vehicle while driving on the highway, causing my propolsion power to decrease or rendered unusable. This also caused inconsistent engine pressure and caused my engine to overheat, having to pull over multiple times while driving. The problem has been diagnosed by a Chevorlet certified repair center. There were no warning lamps or messages until the problem began abrubtly while driving.
NHTSA ODI #11642852
Mileage unknown · Feb 14, 2025
EngineFuel/propulsion SystemVehicle Speed Control
The EGR valve failed. This caused the vehicle to have insufficient propulsion while driving. The dealer has confirmed the EGR valve is the problem. The vehicle is at the dealership. The check engine light came on. The dealer is now stating the replacement EGR valve is a $4000 part because GM stopped making the part when they di…
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The EGR valve failed. This caused the vehicle to have insufficient propulsion while driving. The dealer has confirmed the EGR valve is the problem. The vehicle is at the dealership. The check engine light came on. The dealer is now stating the replacement EGR valve is a $4000 part because GM stopped making the part when they discontinued the Volt. An EGR valve should cost $250-$400 not $4000. The current trade-in value of my vehicle is only $7000. I cannot get my vehicle fixed due to the cost and the vehicle is too dangerous to drive due to the power loss issues.
NHTSA ODI #11642680
Mileage unknown · Feb 9, 2025
Fuel/propulsion System
I was driving effortlessly down [XXX] between san francisco and santa cruz when suddenly i seemed to be losing power. Pressing the accelerator/gas pedal was not obtaining the usual result and I was going slower and slower by what felt like the second. I also noticed that it switched to gas although it said there were around 12 m…
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I was driving effortlessly down [XXX] between san francisco and santa cruz when suddenly i seemed to be losing power. Pressing the accelerator/gas pedal was not obtaining the usual result and I was going slower and slower by what felt like the second. I also noticed that it switched to gas although it said there were around 12 miles on the EV battery which was a sign that something was wrong. Fortunately there was a break and traffic was going at a speed which allowed me to make it across three lanes of traffic in just enough time for an alert posted on my dash saying something about loss of propulsion (not sure what it said exactly, because, i was driving!) and i coasted onto the shoulder, but barely. By that time it indicated that there were zero miles on the EV battery. (2 weeks prior I had been unable to start the parked car. I had the 12V battery replaced as the local mechanic where it was towed thought that that might be the cause.) I turned the car off and back on and when I tried to shift to D or R the dash stated "Return to P" AAA made us a priority tow as we were on a major thoroughfare. We were at risk, but thankfully we were relatively safe. I called GM to say that it seemed that the EV battery had died suddenly. I was advised to bring it to the dealer. I called the dealer and they quoted me the cost of replacing the EV battery. They mentioned nothing of National Highway Traffic Safety Administration investigation into the model year 2016 through 2019 Chevrolet Volt amid complaints about the hybrid’s battery energy control module, or BECM, some of the complaints indicating that drivers had little to no warning before the car lost operating power or entered reduced power mode, which was exactly what had happened to me. Nor did they mention a letter I discovered on line dated March 6,2024 re:Battery Energy Control Module Malfunction, and stating that they would be contacting customers. I was never contacted. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 55
NHTSA ODI #11641599
NHTSA investigations
2PE23022 · Loss Of Motive Power Due To The Battery Energy Control Module
Opened Nov 29, 2023 · Closed Mar 3, 2025
Status: closed (inferred from source dates) · Electrical System; Electrical System:propulsion System; Electrical System:propulsion System:traction Battery:management System/energy Control Module (bms/becm)
On November 29, 2023, the Office of Defects Investigations (ODI) opened PE23022 to investigate allegations of a loss of motive power, including a stall, reduced power state, and/or a no start condition due to the Battery Energy Control Module (BECM) in model year (MY) 2016-2019 Chevrolet Volt passenger car vehicles manufactured by General Motors (GM). The BECM is located within the high voltage electric vehicle (EV) battery pack and monitors the temperature, current, and voltage of the high voltage battery cell groups. GM stated that the root cause was identified as an internal failure leading to a loss of communication within the BECM and does not pose a risk to motor vehicle safety. GM further stated that the failure cannot result in a complete stall, only a reduced power mode, no start condition, or a no charge condition. GM additionally stated that if these conditions occur, the driver will be warned via a Malfunction Indicator Lamp (MIL) and/or a reduced-propulsion message in the Driver Information Center (DIC). Data received and analyzed by ODI from all sources indicates that nearly all related BECM failures caused conditions aligning with GM’s predicted outcomes. Despite the large number of warranty claims, nearly all failures were not safety-related, i.e., not a stall or reduced power mode. ODI isaware of a single minor crash and no injuries or deaths. In March 2024, GM issued Special Coverage N232432680, which was mailed to consumers, addressing BECM failures in certain MY 2016-2018 Chevrolet Volt vehicles. This special coverage provides an extension of the warranty coverage for the BECM from 8 years / 100,000 miles to 15 years / 150,000 miles for all 2016-2018 Chevrolet Volts. Additionally, GM stated that replacement components are sourced from a different supplier and not susceptible to the failure. In view of the Special Coverage issued by GM, the existing warranty coverage already in place, and the low number of safety-related occurrences, ODI is closing this Preliminary Evaluation (PE). The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The Agency reserves the right to take additional action if warranted by future circumstances. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
Additional source detail variants (3)
Electrical System
On November 29, 2023, the Office of Defects Investigations (ODI) opened PE23022 to investigate allegations of a loss of motive power, including a stall, reduced power state, and/or a no start condition due to the Battery Energy Control Module (BECM) in model year (MY) 2016-2019 Chevrolet Volt passenger car vehicles manufactured by General Motors (GM). The BECM is located within the high voltage electric vehicle (EV) battery pack and monitors the temperature, current, and voltage of the high voltage battery cell groups. GM stated that the root cause was identified as an internal failure leading to a loss of communication within the BECM and does not pose a risk to motor vehicle safety. GM further stated that the failure cannot result in a complete stall, only a reduced power mode, no start condition, or a no charge condition. GM additionally stated that if these conditions occur, the driver will be warned via a Malfunction Indicator Lamp (MIL) and/or a reduced-propulsion message in the Driver Information Center (DIC). Data received and analyzed by ODI from all sources indicates that nearly all related BECM failures caused conditions aligning with GM’s predicted outcomes. Despite the large number of warranty claims, nearly all failures were not safety-related, i.e., not a stall or reduced power mode. ODI isaware of a single minor crash and no injuries or deaths. In March 2024, GM issued Special Coverage N232432680, which was mailed to consumers, addressing BECM failures in certain MY 2016-2018 Chevrolet Volt vehicles. This special coverage provides an extension of the warranty coverage for the BECM from 8 years / 100,000 miles to 15 years / 150,000 miles for all 2016-2018 Chevrolet Volts. Additionally, GM stated that replacement components are sourced from a different supplier and not susceptible to the failure. In view of the Special Coverage issued by GM, the existing warranty coverage already in place, and the low number of safety-related occurrences, ODI is closing this Preliminary Evaluation (PE). The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The Agency reserves the right to take additional action if warranted by future circumstances. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
Electrical System:propulsion System
On November 29, 2023, the Office of Defects Investigations (ODI) opened PE23022 to investigate allegations of a loss of motive power, including a stall, reduced power state, and/or a no start condition due to the Battery Energy Control Module (BECM) in model year (MY) 2016-2019 Chevrolet Volt passenger car vehicles manufactured by General Motors (GM). The BECM is located within the high voltage electric vehicle (EV) battery pack and monitors the temperature, current, and voltage of the high voltage battery cell groups. GM stated that the root cause was identified as an internal failure leading to a loss of communication within the BECM and does not pose a risk to motor vehicle safety. GM further stated that the failure cannot result in a complete stall, only a reduced power mode, no start condition, or a no charge condition. GM additionally stated that if these conditions occur, the driver will be warned via a Malfunction Indicator Lamp (MIL) and/or a reduced-propulsion message in the Driver Information Center (DIC). Data received and analyzed by ODI from all sources indicates that nearly all related BECM failures caused conditions aligning with GM’s predicted outcomes. Despite the large number of warranty claims, nearly all failures were not safety-related, i.e., not a stall or reduced power mode. ODI isaware of a single minor crash and no injuries or deaths. In March 2024, GM issued Special Coverage N232432680, which was mailed to consumers, addressing BECM failures in certain MY 2016-2018 Chevrolet Volt vehicles. This special coverage provides an extension of the warranty coverage for the BECM from 8 years / 100,000 miles to 15 years / 150,000 miles for all 2016-2018 Chevrolet Volts. Additionally, GM stated that replacement components are sourced from a different supplier and not susceptible to the failure. In view of the Special Coverage issued by GM, the existing warranty coverage already in place, and the low number of safety-related occurrences, ODI is closing this Preliminary Evaluation (PE). The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The Agency reserves the right to take additional action if warranted by future circumstances. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
Electrical System:propulsion System:traction Battery:management System/energy Control Module (bms/becm)
On November 29, 2023, the Office of Defects Investigations (ODI) opened PE23022 to investigate allegations of a loss of motive power, including a stall, reduced power state, and/or a no start condition due to the Battery Energy Control Module (BECM) in model year (MY) 2016-2019 Chevrolet Volt passenger car vehicles manufactured by General Motors (GM). The BECM is located within the high voltage electric vehicle (EV) battery pack and monitors the temperature, current, and voltage of the high voltage battery cell groups. GM stated that the root cause was identified as an internal failure leading to a loss of communication within the BECM and does not pose a risk to motor vehicle safety. GM further stated that the failure cannot result in a complete stall, only a reduced power mode, no start condition, or a no charge condition. GM additionally stated that if these conditions occur, the driver will be warned via a Malfunction Indicator Lamp (MIL) and/or a reduced-propulsion message in the Driver Information Center (DIC). Data received and analyzed by ODI from all sources indicates that nearly all related BECM failures caused conditions aligning with GM’s predicted outcomes. Despite the large number of warranty claims, nearly all failures were not safety-related, i.e., not a stall or reduced power mode. ODI isaware of a single minor crash and no injuries or deaths. In March 2024, GM issued Special Coverage N232432680, which was mailed to consumers, addressing BECM failures in certain MY 2016-2018 Chevrolet Volt vehicles. This special coverage provides an extension of the warranty coverage for the BECM from 8 years / 100,000 miles to 15 years / 150,000 miles for all 2016-2018 Chevrolet Volts. Additionally, GM stated that replacement components are sourced from a different supplier and not susceptible to the failure. In view of the Special Coverage issued by GM, the existing warranty coverage already in place, and the low number of safety-related occurrences, ODI is closing this Preliminary Evaluation (PE). The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The Agency reserves the right to take additional action if warranted by future circumstances. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
DP22005 · Pedestrian Alert Sounds
Opened Jan 27, 2023 · Closed Aug 7, 2023
Status: closed (inferred from source dates) · Electrical System:propulsion System
NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.
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