NHTSA owner reports · September 18, 2026 snapshot.
Fuel/propulsion System complaints
233 reportsClear category filterMileage unknown · Dec 2, 2023
Fuel/propulsion System
On Nov5th 2023 the dash displayed "Shift to Park" and "Unable to Charge" and would not move. New 12v battery installed on the 7th, still had issue. OBD codes pointed to MAF and MAP sensors. Both replaced, but now "Reduced power" displayed on dash and erratic and limited to 30 mph driving function was experienced. PRND shifter re…
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On Nov5th 2023 the dash displayed "Shift to Park" and "Unable to Charge" and would not move. New 12v battery installed on the 7th, still had issue. OBD codes pointed to MAF and MAP sensors. Both replaced, but now "Reduced power" displayed on dash and erratic and limited to 30 mph driving function was experienced. PRND shifter replaced and car worked fine for 1 week. Then "shift to park" and difficulty to move car was happening again. Called dealer and under "reduced power" drove car to dealer on Nov 22nd. Car was erratic and I felt like it would stop moving at any time while in traffic.Now dealer has has car and they say they are not sure of solution and parts may take weeks to arrive. Saw article in Reuters about other Volt owners with same problem on Dec 1st, so I'm adding my car to the group. Thanks!
NHTSA ODI #11558040
Mileage unknown · Dec 1, 2023
Electrical SystemFuel/propulsion System
The check engine light came on in my car with the message "service charging system." I took the car to the deal and they determined it was the battery control module that was failing. They told me the car would eventually stop turning on and I could either take it and drive it until it wouldn't turn on or I could leave it with t…
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The check engine light came on in my car with the message "service charging system." I took the car to the deal and they determined it was the battery control module that was failing. They told me the car would eventually stop turning on and I could either take it and drive it until it wouldn't turn on or I could leave it with them until they got a replacement part that is currently on backorder with no estimated time they can get it. I asked if the car was safe to drive and if it would stop working while I was driving, they assured me it would not stop while I was driving. I opted to take the car home and on my home, while driving, the car died on me. Luckily I was already in a turn lane and was able to get off in a neighborhood. The car gave me a message "propulsion system unavailable" while I was driving and would not power the car forward or backwards. This happened about six weeks ago and I am still waiting for the replacement part.
NHTSA ODI #11558008
Mileage unknown · Dec 1, 2023
Electrical SystemFuel/propulsion System
In the last couple months, have received multiple warnings regarding reduced propulsion that, as I understand is a potential failure related to the BECM. Besides the warning, I haven’t noticed any major change in performance, but I am concerned there may be a defect. I haven’t yet contacted dealer about this issue, but I notice…
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In the last couple months, have received multiple warnings regarding reduced propulsion that, as I understand is a potential failure related to the BECM. Besides the warning, I haven’t noticed any major change in performance, but I am concerned there may be a defect. I haven’t yet contacted dealer about this issue, but I noticed there was a formal report made about this and wanted to be sure my vehicle was included in the count.
NHTSA ODI #11558002
Mileage unknown · Dec 1, 2023
Fuel/propulsion System
The EGR Valve has failed and they have not provided a replacement yet. Been 4 months. Decline to give an ETA.
NHTSA ODI #11557995
Mileage unknown · Dec 1, 2023
Electrical SystemFuel/propulsion System
Cart fails to start nearly every time I try to start it. BECM failure seems to be the issue. Car instructs to shift to park then fails to start until eventually it clicks over and will start in gas mode. Sometimes will randomly flag into low propulsion mode while driving, which majorly affects acceleration speed. Car will no lon…
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Cart fails to start nearly every time I try to start it. BECM failure seems to be the issue. Car instructs to shift to park then fails to start until eventually it clicks over and will start in gas mode. Sometimes will randomly flag into low propulsion mode while driving, which majorly affects acceleration speed. Car will no longer charge and must be used in gas mode due to known electrical defects. Sometimes have to wait 10+ minutes for the car to start.
NHTSA ODI #11557975
Mileage unknown · Dec 1, 2023
Electrical SystemFuel/propulsion SystemPower Train
-- My 2017 Chevrolet Volt experienced a failure of the Battery Energy Control Module (BECM) in the powertrain system. This failure prevented my vehicle from being driven. The BECM and related battery pack components were replaced under warranty by a Chevrolet dealership. Those parts, to my knowledge, are not available for inspec…
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-- My 2017 Chevrolet Volt experienced a failure of the Battery Energy Control Module (BECM) in the powertrain system. This failure prevented my vehicle from being driven. The BECM and related battery pack components were replaced under warranty by a Chevrolet dealership. Those parts, to my knowledge, are not available for inspection. -- From a safety perspective, my vehicle was luckily parked when the failure occurred. Many Volt owners have reported -- via online Volt forums and on Reddit at r/volt -- that the failure has occurred while the vehicle is in motion, resulting in a safety issue when the vehicle loses power and stops in the middle of a street or highway. -- A Chevrolet dealership confirmed my vehicle's BECM failure through diagnosis and code reading (see attached documentation). In my case, the BECM initially failed and I lost the ability to drive my vehicle when it was stopped in a parking lot (while I was on vacation, 225 miles from my home). I left the dead vehicle in the parking lot overnight. The next day I was able to start the vehicle and drive it to the nearest EV-certified Chevrolet dealership, where the BECM permanently failed in the dealership's service entrance. I watched the dealership service staff push the dead vehicle into the service bay. It should be noted that I was lucky -- the replacement BECM part was available from GM to the dealership in two days. NHTSA will receive complaints from other Volt owners who waited weeks and MONTHS for a replacement part and repair, all the while their vehicle could not be driven. -- My vehicle's BECM was inspected, the failure diagnosed, and the part replaced by a Chevrolet technician at a Chevrolet dealership (see attached documentation). -- The BECM failure on my vehicle happened immediately with no warning. When I could not drive my vehicle, I saw cryptic "propulsion lost" and "shift transmission to park" error messages on the instrument panel.
NHTSA ODI #11557972
Mileage unknown · Dec 1, 2023
Electrical SystemFuel/propulsion System
Car is having a few problems in relations to the BECM
NHTSA ODI #11557929
Mileage unknown · Dec 1, 2023
Electrical SystemEngineFuel/propulsion System
Any time the car switches from battery to gasoline the 12v battery comes on, I get the message to shift into park, and the car shuts off. This happens multiple times a day, making it difficult to drive long distance. It also makes it difficult to work more than a couple of hours at a time as an Uber driver. It has happened on th…
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Any time the car switches from battery to gasoline the 12v battery comes on, I get the message to shift into park, and the car shuts off. This happens multiple times a day, making it difficult to drive long distance. It also makes it difficult to work more than a couple of hours at a time as an Uber driver. It has happened on the highway, very dangerous.
NHTSA ODI #11557919
Mileage unknown · Dec 1, 2023
Electrical SystemFuel/propulsion SystemPower Train
BECM failure, covered by warranty but required towing that I had to pay out of pocket. Have been waiting a week for the repair to be completed and the dealer is refusing to provide a loaner vehicle.
NHTSA ODI #11557918
Mileage unknown · Dec 1, 2023
Fuel/propulsion System
I was driving home from a client meeting on the highway and received a check engline light with the message "Propulsion Power is Reduced." After a trip to the dealership, I learned that the car's Exhaust Gas Recirculation (EGR) valve malfunctioned and needs to be replaced. Some online research shows that this is a very common is…
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I was driving home from a client meeting on the highway and received a check engline light with the message "Propulsion Power is Reduced." After a trip to the dealership, I learned that the car's Exhaust Gas Recirculation (EGR) valve malfunctioned and needs to be replaced. Some online research shows that this is a very common issue with Chevrolet Volts. What's worse, the part is back ordered indefinitely because they're not manufacturing enough of them. I know NHTSA is looking into the Battery Energy Control Module (BECM) issue as well. I'm very worried about when happens when/if this fails too and if it happens out of warranty. There should be recalls on both of these common failures and GM should make sure there they're a) all replaced and b) people don't have to wait months to get parts needed for their cars.
NHTSA ODI #11557876
NHTSA investigations
2PE23022 · Loss Of Motive Power Due To The Battery Energy Control Module
Opened Nov 29, 2023 · Closed Mar 3, 2025
Status: closed (inferred from source dates) · Electrical System; Electrical System:propulsion System; Electrical System:propulsion System:traction Battery:management System/energy Control Module (bms/becm)
On November 29, 2023, the Office of Defects Investigations (ODI) opened PE23022 to investigate allegations of a loss of motive power, including a stall, reduced power state, and/or a no start condition due to the Battery Energy Control Module (BECM) in model year (MY) 2016-2019 Chevrolet Volt passenger car vehicles manufactured by General Motors (GM). The BECM is located within the high voltage electric vehicle (EV) battery pack and monitors the temperature, current, and voltage of the high voltage battery cell groups. GM stated that the root cause was identified as an internal failure leading to a loss of communication within the BECM and does not pose a risk to motor vehicle safety. GM further stated that the failure cannot result in a complete stall, only a reduced power mode, no start condition, or a no charge condition. GM additionally stated that if these conditions occur, the driver will be warned via a Malfunction Indicator Lamp (MIL) and/or a reduced-propulsion message in the Driver Information Center (DIC). Data received and analyzed by ODI from all sources indicates that nearly all related BECM failures caused conditions aligning with GM’s predicted outcomes. Despite the large number of warranty claims, nearly all failures were not safety-related, i.e., not a stall or reduced power mode. ODI isaware of a single minor crash and no injuries or deaths. In March 2024, GM issued Special Coverage N232432680, which was mailed to consumers, addressing BECM failures in certain MY 2016-2018 Chevrolet Volt vehicles. This special coverage provides an extension of the warranty coverage for the BECM from 8 years / 100,000 miles to 15 years / 150,000 miles for all 2016-2018 Chevrolet Volts. Additionally, GM stated that replacement components are sourced from a different supplier and not susceptible to the failure. In view of the Special Coverage issued by GM, the existing warranty coverage already in place, and the low number of safety-related occurrences, ODI is closing this Preliminary Evaluation (PE). The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The Agency reserves the right to take additional action if warranted by future circumstances. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
Additional source detail variants (3)
Electrical System
On November 29, 2023, the Office of Defects Investigations (ODI) opened PE23022 to investigate allegations of a loss of motive power, including a stall, reduced power state, and/or a no start condition due to the Battery Energy Control Module (BECM) in model year (MY) 2016-2019 Chevrolet Volt passenger car vehicles manufactured by General Motors (GM). The BECM is located within the high voltage electric vehicle (EV) battery pack and monitors the temperature, current, and voltage of the high voltage battery cell groups. GM stated that the root cause was identified as an internal failure leading to a loss of communication within the BECM and does not pose a risk to motor vehicle safety. GM further stated that the failure cannot result in a complete stall, only a reduced power mode, no start condition, or a no charge condition. GM additionally stated that if these conditions occur, the driver will be warned via a Malfunction Indicator Lamp (MIL) and/or a reduced-propulsion message in the Driver Information Center (DIC). Data received and analyzed by ODI from all sources indicates that nearly all related BECM failures caused conditions aligning with GM’s predicted outcomes. Despite the large number of warranty claims, nearly all failures were not safety-related, i.e., not a stall or reduced power mode. ODI isaware of a single minor crash and no injuries or deaths. In March 2024, GM issued Special Coverage N232432680, which was mailed to consumers, addressing BECM failures in certain MY 2016-2018 Chevrolet Volt vehicles. This special coverage provides an extension of the warranty coverage for the BECM from 8 years / 100,000 miles to 15 years / 150,000 miles for all 2016-2018 Chevrolet Volts. Additionally, GM stated that replacement components are sourced from a different supplier and not susceptible to the failure. In view of the Special Coverage issued by GM, the existing warranty coverage already in place, and the low number of safety-related occurrences, ODI is closing this Preliminary Evaluation (PE). The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The Agency reserves the right to take additional action if warranted by future circumstances. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
Electrical System:propulsion System
On November 29, 2023, the Office of Defects Investigations (ODI) opened PE23022 to investigate allegations of a loss of motive power, including a stall, reduced power state, and/or a no start condition due to the Battery Energy Control Module (BECM) in model year (MY) 2016-2019 Chevrolet Volt passenger car vehicles manufactured by General Motors (GM). The BECM is located within the high voltage electric vehicle (EV) battery pack and monitors the temperature, current, and voltage of the high voltage battery cell groups. GM stated that the root cause was identified as an internal failure leading to a loss of communication within the BECM and does not pose a risk to motor vehicle safety. GM further stated that the failure cannot result in a complete stall, only a reduced power mode, no start condition, or a no charge condition. GM additionally stated that if these conditions occur, the driver will be warned via a Malfunction Indicator Lamp (MIL) and/or a reduced-propulsion message in the Driver Information Center (DIC). Data received and analyzed by ODI from all sources indicates that nearly all related BECM failures caused conditions aligning with GM’s predicted outcomes. Despite the large number of warranty claims, nearly all failures were not safety-related, i.e., not a stall or reduced power mode. ODI isaware of a single minor crash and no injuries or deaths. In March 2024, GM issued Special Coverage N232432680, which was mailed to consumers, addressing BECM failures in certain MY 2016-2018 Chevrolet Volt vehicles. This special coverage provides an extension of the warranty coverage for the BECM from 8 years / 100,000 miles to 15 years / 150,000 miles for all 2016-2018 Chevrolet Volts. Additionally, GM stated that replacement components are sourced from a different supplier and not susceptible to the failure. In view of the Special Coverage issued by GM, the existing warranty coverage already in place, and the low number of safety-related occurrences, ODI is closing this Preliminary Evaluation (PE). The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The Agency reserves the right to take additional action if warranted by future circumstances. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
Electrical System:propulsion System:traction Battery:management System/energy Control Module (bms/becm)
On November 29, 2023, the Office of Defects Investigations (ODI) opened PE23022 to investigate allegations of a loss of motive power, including a stall, reduced power state, and/or a no start condition due to the Battery Energy Control Module (BECM) in model year (MY) 2016-2019 Chevrolet Volt passenger car vehicles manufactured by General Motors (GM). The BECM is located within the high voltage electric vehicle (EV) battery pack and monitors the temperature, current, and voltage of the high voltage battery cell groups. GM stated that the root cause was identified as an internal failure leading to a loss of communication within the BECM and does not pose a risk to motor vehicle safety. GM further stated that the failure cannot result in a complete stall, only a reduced power mode, no start condition, or a no charge condition. GM additionally stated that if these conditions occur, the driver will be warned via a Malfunction Indicator Lamp (MIL) and/or a reduced-propulsion message in the Driver Information Center (DIC). Data received and analyzed by ODI from all sources indicates that nearly all related BECM failures caused conditions aligning with GM’s predicted outcomes. Despite the large number of warranty claims, nearly all failures were not safety-related, i.e., not a stall or reduced power mode. ODI isaware of a single minor crash and no injuries or deaths. In March 2024, GM issued Special Coverage N232432680, which was mailed to consumers, addressing BECM failures in certain MY 2016-2018 Chevrolet Volt vehicles. This special coverage provides an extension of the warranty coverage for the BECM from 8 years / 100,000 miles to 15 years / 150,000 miles for all 2016-2018 Chevrolet Volts. Additionally, GM stated that replacement components are sourced from a different supplier and not susceptible to the failure. In view of the Special Coverage issued by GM, the existing warranty coverage already in place, and the low number of safety-related occurrences, ODI is closing this Preliminary Evaluation (PE). The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The Agency reserves the right to take additional action if warranted by future circumstances. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
DP22005 · Pedestrian Alert Sounds
Opened Jan 27, 2023 · Closed Aug 7, 2023
Status: closed (inferred from source dates) · Electrical System:propulsion System
NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.
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