from all my reading and my own knowledge and what I have read on forums from others who have had the same issue, this problem is due to the cars BECM (battery energy control module) going bad unexpectedly. apparently this has happened to many other people driving the generation 2 Chevy volt at varying mileages. On the highway on…
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from all my reading and my own knowledge and what I have read on forums from others who have had the same issue, this problem is due to the cars BECM (battery energy control module) going bad unexpectedly. apparently this has happened to many other people driving the generation 2 Chevy volt at varying mileages. On the highway on her way home from work, my wife experienced a large loss of power and the car started shuddering and switching between the electric and gas powertrain as well as slowing down quite a bit. the dash showed a notification of "propulsion power reduced". the car also lost power to many of its accessories. she ended up having to pull over on the side of a busy highway and turn the car on and off again till it would finally work and managed to limp it home along back roads. if she had not had a shoulder to pull on to she would have been stuck in the middle of the highway. the car had absolutely zero issues before this, but since the incident has had a check engine light illuminated and is unable to charge unless the codes are reset. it is drivable again after getting some codes cleared but as it poses a serious hazard we are trying to find a temporary car till we can get this fixed. our car has about 100900 miles on it, but these failures happen as soon as 25k-50k on a lot of vehicles. it has not been inspected by anyone yet as it happened yesterday.
NHTSA ODI #11474143
Mileage unknown · Apr 24, 2022
Electrical SystemEngineFuel/propulsion System
I was driving 65 miles per hour on the freeway and suddenly my car lost propulsion. A light came on that said the car had lost propulsion and I had no power to keep driving on the freeway. Luckily, I was able to get to the side of the road without getting hit by other cars, but it was a close call and very scary. I had it tow…
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I was driving 65 miles per hour on the freeway and suddenly my car lost propulsion. A light came on that said the car had lost propulsion and I had no power to keep driving on the freeway. Luckily, I was able to get to the side of the road without getting hit by other cars, but it was a close call and very scary. I had it towed to the dealership and they could not find any problem with it after investigating for an entire week. They gave it back without any repairs because it was apparently working fine for the dealership. This same problem happened again about 6 months later as I was driving up a long hill. Again, it was a scary close call to get to the side of the road safely. This time I just turned the car off and let it sit for awhile. Then I turned it back on and everything seemed to be running just fine. This is a major safety problem. I’m now afraid to drive this car and no one seems to know how to fix the problem!
NHTSA ODI #11461946
Mileage unknown · Feb 24, 2022
EngineFuel/propulsion SystemPower Train
Check engine light came on during highway driving and dash showed "Propulsion Power Is Reduced". Dealer said bad EGR valve and/or EGR cooler caused fuse to blow. Replacing fuse did not resolve the issue as it occurred again. EGR failure is a common issue with this vehicle and there is a GM service bulletin 18-NA-089 issues in Ma…
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Check engine light came on during highway driving and dash showed "Propulsion Power Is Reduced". Dealer said bad EGR valve and/or EGR cooler caused fuse to blow. Replacing fuse did not resolve the issue as it occurred again. EGR failure is a common issue with this vehicle and there is a GM service bulletin 18-NA-089 issues in March 2018. Driving with this condition can cause the engine to overheat as well as cause increased emissions due to the EGR being non-functional. This condition can be dangerous if the engine overheats and shuts down during highway driving. Emissions control systems such as EGR should be covered by the manufacturer but I had to pay out of pocket for this repair.
NHTSA ODI #11453834
Mileage unknown · Feb 14, 2022
EngineFuel/propulsion System
EGR Valve in 2017 Volts is faulty/defective 1) Right from the time the car was brand new, smell of exhaust in Cabin when engine warms up 2) When EGR Completely failed a) Loss of Propulsion b) Strong burning smell in cabin - like plastic burning No such problems with new EGR installed Here are lots of other peop…
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EGR Valve in 2017 Volts is faulty/defective 1) Right from the time the car was brand new, smell of exhaust in Cabin when engine warms up 2) When EGR Completely failed a) Loss of Propulsion b) Strong burning smell in cabin - like plastic burning No such problems with new EGR installed Here are lots of other people's similar problems with the EGR Valve https://www.gm-volt.com/threads/2017-interesting-egr-valve-failure.328621/ https://www.gm-volt.com/threads/2017-egr-valve-walk-home-fuse-saga-update.339078/ https://www.gm-volt.com/threads/17-volt-w-68k-miles-p0401.338840/ https://www.gm-volt.com/threads/2017-premier-25k-reduced-propulsion-power-overheated.338864/ https://www.gm-volt.com/threads/2017-fuse-f3-blown-egr-valve-part-12691147-is-out-of-stock.339131/ https://www.gm-volt.com/threads/2017-egr-problem-at-25k-miles.334723/ https://www.gm-volt.com/threads/2017-engine-not-available-yikes.339067/ https://www.gm-volt.com/threads/egr-valve-being-replaced-2017-volt.340639/#post-5063406 https://www.gm-volt.com/threads/replacing-egr-value-yourself.341033/#post-5068080
NHTSA ODI #11451867
Mileage unknown · Feb 4, 2022
Electrical SystemEngineFuel/propulsion System
The car suddenly started starting problem, then the electrical charging component to refuel the power from an electrical charging outlet was unable to charge. Now it does not start at all. I brought the 2017 Chevy Volt to a dealer, it has been more than a week and they said that the part to fix the problem is not available yet …
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The car suddenly started starting problem, then the electrical charging component to refuel the power from an electrical charging outlet was unable to charge. Now it does not start at all. I brought the 2017 Chevy Volt to a dealer, it has been more than a week and they said that the part to fix the problem is not available yet and I have to wait. They do not have any idea when they will get the part.
NHTSA ODI #11450500
Mileage unknown · Jan 21, 2022
Electrical SystemEngine
I received a 'Reduced Propulsion' message along with a check engine light and that progressed to a 'Engine not Detected" message and stranded along the interstate in a dangerous situation. Had it towed to a dealership which had a technician which could work on a volt - he replaced the Engine Control Module fuse which "fixed" the…
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I received a 'Reduced Propulsion' message along with a check engine light and that progressed to a 'Engine not Detected" message and stranded along the interstate in a dangerous situation. Had it towed to a dealership which had a technician which could work on a volt - he replaced the Engine Control Module fuse which "fixed" the car for about 15 miles and then the 'Reduced Propulsion' error with the Check Engine light appeared. Technician said something must be shorting out the fuse. Dangerous situation.
NHTSA ODI #11448328
Mileage unknown · Dec 27, 2021
Electrical SystemEngine
Shift to park message and will not allow car to be turned off. This problem also occurred ~2 years ago and the part was replaced by Chevrolet under warranty. This seems to be a serial defect
NHTSA ODI #11445109
Mileage unknown · Dec 19, 2021
Engine
The check engine light came on followed by a loss in propulsion power of the engine. During freeway driving, a sudden loss of power posed a significant risk to both driver and other drivers on the road as the resulting sudden loss of acceleration forced other drivers to swerve around the vehicle to avoid hitting the car. The…
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The check engine light came on followed by a loss in propulsion power of the engine. During freeway driving, a sudden loss of power posed a significant risk to both driver and other drivers on the road as the resulting sudden loss of acceleration forced other drivers to swerve around the vehicle to avoid hitting the car. The problem was reproduced when the engine came back on after 2 attempted repairs. I am very scared and concerned with my life/safety.
NHTSA ODI #11444285
Mileage unknown · Dec 16, 2021
Electrical SystemEnginePower Train
I bought the car in 2020. It had intermittent problems with the car registering “shift to park” when the car was in park. This would not allow the car to be started, leaving me stranded. The intermittent problem has become much more frequent now. Yesterday and today 16 Dec 2021, the car is not ever registering that the vehicle i…
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I bought the car in 2020. It had intermittent problems with the car registering “shift to park” when the car was in park. This would not allow the car to be started, leaving me stranded. The intermittent problem has become much more frequent now. Yesterday and today 16 Dec 2021, the car is not ever registering that the vehicle is in park. The transmission display shows I am in “P” (park), but the display keeps saying “shift to park” and the car won’t start.
NHTSA ODI #11444006
Mileage unknown · Dec 10, 2021
EngineUnknown Or Other
This car star having many issues with over heat .
NHTSA ODI #11443309
Official recalls
0
No recalls in this snapshot.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2
PE23022 · Loss Of Motive Power Due To The Battery Energy Control Module
Opened Nov 29, 2023 · Closed Mar 3, 2025
Status: closed (inferred from source dates) · Electrical System; Electrical System:propulsion System; Electrical System:propulsion System:traction Battery:management System/energy Control Module (bms/becm)
On November 29, 2023, the Office of Defects Investigations (ODI) opened PE23022 to investigate allegations of a loss of motive power, including a stall, reduced power state, and/or a no start condition due to the Battery Energy Control Module (BECM) in model year (MY) 2016-2019 Chevrolet Volt passenger car vehicles manufactured by General Motors (GM). The BECM is located within the high voltage electric vehicle (EV) battery pack and monitors the temperature, current, and voltage of the high voltage battery cell groups. GM stated that the root cause was identified as an internal failure leading to a loss of communication within the BECM and does not pose a risk to motor vehicle safety. GM further stated that the failure cannot result in a complete stall, only a reduced power mode, no start condition, or a no charge condition. GM additionally stated that if these conditions occur, the driver will be warned via a Malfunction Indicator Lamp (MIL) and/or a reduced-propulsion message in the Driver Information Center (DIC). Data received and analyzed by ODI from all sources indicates that nearly all related BECM failures caused conditions aligning with GM’s predicted outcomes. Despite the large number of warranty claims, nearly all failures were not safety-related, i.e., not a stall or reduced power mode. ODI isaware of a single minor crash and no injuries or deaths. In March 2024, GM issued Special Coverage N232432680, which was mailed to consumers, addressing BECM failures in certain MY 2016-2018 Chevrolet Volt vehicles. This special coverage provides an extension of the warranty coverage for the BECM from 8 years / 100,000 miles to 15 years / 150,000 miles for all 2016-2018 Chevrolet Volts. Additionally, GM stated that replacement components are sourced from a different supplier and not susceptible to the failure. In view of the Special Coverage issued by GM, the existing warranty coverage already in place, and the low number of safety-related occurrences, ODI is closing this Preliminary Evaluation (PE). The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The Agency reserves the right to take additional action if warranted by future circumstances. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
Additional source detail variants (3)
Electrical System
On November 29, 2023, the Office of Defects Investigations (ODI) opened PE23022 to investigate allegations of a loss of motive power, including a stall, reduced power state, and/or a no start condition due to the Battery Energy Control Module (BECM) in model year (MY) 2016-2019 Chevrolet Volt passenger car vehicles manufactured by General Motors (GM). The BECM is located within the high voltage electric vehicle (EV) battery pack and monitors the temperature, current, and voltage of the high voltage battery cell groups. GM stated that the root cause was identified as an internal failure leading to a loss of communication within the BECM and does not pose a risk to motor vehicle safety. GM further stated that the failure cannot result in a complete stall, only a reduced power mode, no start condition, or a no charge condition. GM additionally stated that if these conditions occur, the driver will be warned via a Malfunction Indicator Lamp (MIL) and/or a reduced-propulsion message in the Driver Information Center (DIC). Data received and analyzed by ODI from all sources indicates that nearly all related BECM failures caused conditions aligning with GM’s predicted outcomes. Despite the large number of warranty claims, nearly all failures were not safety-related, i.e., not a stall or reduced power mode. ODI isaware of a single minor crash and no injuries or deaths. In March 2024, GM issued Special Coverage N232432680, which was mailed to consumers, addressing BECM failures in certain MY 2016-2018 Chevrolet Volt vehicles. This special coverage provides an extension of the warranty coverage for the BECM from 8 years / 100,000 miles to 15 years / 150,000 miles for all 2016-2018 Chevrolet Volts. Additionally, GM stated that replacement components are sourced from a different supplier and not susceptible to the failure. In view of the Special Coverage issued by GM, the existing warranty coverage already in place, and the low number of safety-related occurrences, ODI is closing this Preliminary Evaluation (PE). The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The Agency reserves the right to take additional action if warranted by future circumstances. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
Electrical System:propulsion System
On November 29, 2023, the Office of Defects Investigations (ODI) opened PE23022 to investigate allegations of a loss of motive power, including a stall, reduced power state, and/or a no start condition due to the Battery Energy Control Module (BECM) in model year (MY) 2016-2019 Chevrolet Volt passenger car vehicles manufactured by General Motors (GM). The BECM is located within the high voltage electric vehicle (EV) battery pack and monitors the temperature, current, and voltage of the high voltage battery cell groups. GM stated that the root cause was identified as an internal failure leading to a loss of communication within the BECM and does not pose a risk to motor vehicle safety. GM further stated that the failure cannot result in a complete stall, only a reduced power mode, no start condition, or a no charge condition. GM additionally stated that if these conditions occur, the driver will be warned via a Malfunction Indicator Lamp (MIL) and/or a reduced-propulsion message in the Driver Information Center (DIC). Data received and analyzed by ODI from all sources indicates that nearly all related BECM failures caused conditions aligning with GM’s predicted outcomes. Despite the large number of warranty claims, nearly all failures were not safety-related, i.e., not a stall or reduced power mode. ODI isaware of a single minor crash and no injuries or deaths. In March 2024, GM issued Special Coverage N232432680, which was mailed to consumers, addressing BECM failures in certain MY 2016-2018 Chevrolet Volt vehicles. This special coverage provides an extension of the warranty coverage for the BECM from 8 years / 100,000 miles to 15 years / 150,000 miles for all 2016-2018 Chevrolet Volts. Additionally, GM stated that replacement components are sourced from a different supplier and not susceptible to the failure. In view of the Special Coverage issued by GM, the existing warranty coverage already in place, and the low number of safety-related occurrences, ODI is closing this Preliminary Evaluation (PE). The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The Agency reserves the right to take additional action if warranted by future circumstances. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
Electrical System:propulsion System:traction Battery:management System/energy Control Module (bms/becm)
On November 29, 2023, the Office of Defects Investigations (ODI) opened PE23022 to investigate allegations of a loss of motive power, including a stall, reduced power state, and/or a no start condition due to the Battery Energy Control Module (BECM) in model year (MY) 2016-2019 Chevrolet Volt passenger car vehicles manufactured by General Motors (GM). The BECM is located within the high voltage electric vehicle (EV) battery pack and monitors the temperature, current, and voltage of the high voltage battery cell groups. GM stated that the root cause was identified as an internal failure leading to a loss of communication within the BECM and does not pose a risk to motor vehicle safety. GM further stated that the failure cannot result in a complete stall, only a reduced power mode, no start condition, or a no charge condition. GM additionally stated that if these conditions occur, the driver will be warned via a Malfunction Indicator Lamp (MIL) and/or a reduced-propulsion message in the Driver Information Center (DIC). Data received and analyzed by ODI from all sources indicates that nearly all related BECM failures caused conditions aligning with GM’s predicted outcomes. Despite the large number of warranty claims, nearly all failures were not safety-related, i.e., not a stall or reduced power mode. ODI isaware of a single minor crash and no injuries or deaths. In March 2024, GM issued Special Coverage N232432680, which was mailed to consumers, addressing BECM failures in certain MY 2016-2018 Chevrolet Volt vehicles. This special coverage provides an extension of the warranty coverage for the BECM from 8 years / 100,000 miles to 15 years / 150,000 miles for all 2016-2018 Chevrolet Volts. Additionally, GM stated that replacement components are sourced from a different supplier and not susceptible to the failure. In view of the Special Coverage issued by GM, the existing warranty coverage already in place, and the low number of safety-related occurrences, ODI is closing this Preliminary Evaluation (PE). The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The Agency reserves the right to take additional action if warranted by future circumstances. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
DP22005 · Pedestrian Alert Sounds
Opened Jan 27, 2023 · Closed Aug 7, 2023
Status: closed (inferred from source dates) · Electrical System:propulsion System
NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.
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