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2004 Chevrolet Trailblazer

Owner reports · Recalls · Investigations

More warning signs than most Trailblazer years

Owner complaints for the 2004 Chevrolet Trailblazer are substantially higher than the model-year median of 87.5.

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When problems were reported

Mileage at the reported incident

899 reports with mileage · 182 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 627 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 101 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 93 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

56 crash reports31 fire reports47 injury reports

Exterior Lighting complaints

101 reports
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Mileage unknown · Oct 14, 2009
Exterior Lighting

WHILE GOING HOME FROM WORK YESTERDAY, SOMEONE PULLED UP AND TOLD ME THAT MY REAR LIGHTS WERE OUT. UPON MY HUSBAND INSPECTING THE LIGHTS, HE DISCOVERED THAT THE CONNECTION TO THE REAR BRAKE LIGHTS IS OUT. THERE WAS A RECALL DONE IN 2004 BUT GM WILL NOT HONOR IT. *TR

NHTSA ODI #10287349

61,000 miles · Jun 9, 2009
Exterior Lighting

FIRST PROBLEM WAS HEAD LAMPS WENT OUT FOR NO REASON, HAD TO REPLACE THE LAMP DRIVER RELAY, SO FAR ITS ONLY HAPPENED ONCE.. *TR

NHTSA ODI #10273256

45,000 miles · May 10, 2009
Electrical SystemExterior Lighting

HEADLIGHTS DIM AND FLICKER AT RANDOM TIMES, MOSTLY AT START UP. DEALER HAS REPLACED ALTERNATOR TWICE AND PROBLEM WAS RESOLVED FOR ABOUT 2 MONTHS AND HAS SINCE RECURRED. *TR

NHTSA ODI #10268320

25,000 miles · Apr 22, 2009
Exterior Lighting

SINCE I'VE PURCHASED THE 2004 VEHICLE (BRAND NEW), I HAVE HAD TO REPLACE THE PASSENGER SIDE LOW BEAM HEADLIGHT ABOUT 10 TIMES. THE VEHICLE IS OUT OF WARRANTY AND THE HEADLIGHT WENT OUT AGAIN. WHILE TRYING TO REPLACE, NOTICED THAT THE WIRING IS BURNED OUT AS THERE IS A SHORT. I HAVE READ SEVERAL COMPLAINTS ABOUT THE SAME THIN…

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SINCE I'VE PURCHASED THE 2004 VEHICLE (BRAND NEW), I HAVE HAD TO REPLACE THE PASSENGER SIDE LOW BEAM HEADLIGHT ABOUT 10 TIMES. THE VEHICLE IS OUT OF WARRANTY AND THE HEADLIGHT WENT OUT AGAIN. WHILE TRYING TO REPLACE, NOTICED THAT THE WIRING IS BURNED OUT AS THERE IS A SHORT. I HAVE READ SEVERAL COMPLAINTS ABOUT THE SAME THING AND WONDERING IF THERE IS A RECALL FOR THIS PROBLEM. *TR

NHTSA ODI #10266355

65,500 miles · Mar 25, 2009
Exterior Lighting

HEADLAMPS NO LONGER WORK (LOW BEAMS). BULBS ARE GOOD AND THE HIGH BEAMS STILL WORK FINE. *TR

NHTSA ODI #10263017

76,000 miles · Feb 11, 2009
Exterior Lighting

HEADLIGHTS FLASH ON AND OFF AT NIGHT. SOMETIMES CARS PULL OVER THINKING I AM A POLICE OFFICER. I WAS TOLD BY A MECHANIC THAT IT IS A KNOWN PROBLEM DUE TO BAD GROUND WIRES ON THE LEFT(DRIVER) SIDE OF THE VEHICLE. *TR

NHTSA ODI #10258299

71,589 miles · Jan 8, 2009
Exterior Lighting

TL*THE CONTACT OWNS A 2004 CHEVROLET TRAILBLAZER. WHILE DRIVING APPROXIMATELY 60 MPH, THE CONTACT WAS PULLED OVER BY A POLICE OFFICER. HE WAS INFORMED THAT BOTH THE DRIVER'S AND PASSENGER SIDE BRAKE LIGHTS WERE INOPERABLE. HE DROVE THE VEHICLE TO HIS RESIDENCE, CHECKED THE FUSE PANEL, AND NOTICED THAT THE FUSE WAS STILL GOOD.…

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TL*THE CONTACT OWNS A 2004 CHEVROLET TRAILBLAZER. WHILE DRIVING APPROXIMATELY 60 MPH, THE CONTACT WAS PULLED OVER BY A POLICE OFFICER. HE WAS INFORMED THAT BOTH THE DRIVER'S AND PASSENGER SIDE BRAKE LIGHTS WERE INOPERABLE. HE DROVE THE VEHICLE TO HIS RESIDENCE, CHECKED THE FUSE PANEL, AND NOTICED THAT THE FUSE WAS STILL GOOD. THE MANUFACTURER STATED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 04V527000 (EXTERIOR LIGHTING:BRAKE LIGHTS). THE MANUFACTURER ALSO STATED THAT THEY WERE NOT OBLIGATED TO PERFORM THE REPAIRS ON THE VEHICLE. THE DEALER INFORMED THE CONTACT TO BRING THE VEHICLE TO THEIR ESTABLISHMENT FOR INSPECTION. THE CURRENT MILEAGE WAS 71,624 AND FAILURE MILEAGE WAS 71,589.

NHTSA ODI #10254241

50,000 miles · Jan 5, 2009
Electrical SystemExterior Lighting

2004 CHEVY TRAILBLAZER - INTERMITTENT FLICKERING OF EXTERIOR LIGHTS. HEADLIGHTS SPORADICALLY FLICKER DURING NORMAL NIGHT TIME DRIVING. FLICKERING MAY OCCUR MULTIPLE TIMES DURING TRIP AND THEN NOT OCCUR AGAIN FOR SEVERAL WEEKS. PROBLEM BEGAN AT APPROXIMATELY 50,000 MILES. IT IS VERY FRIGHTENING AND IS PROBABLY VERY DISTRACTING…

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2004 CHEVY TRAILBLAZER - INTERMITTENT FLICKERING OF EXTERIOR LIGHTS. HEADLIGHTS SPORADICALLY FLICKER DURING NORMAL NIGHT TIME DRIVING. FLICKERING MAY OCCUR MULTIPLE TIMES DURING TRIP AND THEN NOT OCCUR AGAIN FOR SEVERAL WEEKS. PROBLEM BEGAN AT APPROXIMATELY 50,000 MILES. IT IS VERY FRIGHTENING AND IS PROBABLY VERY DISTRACTING TO OTHER DRIVERS. *TR

NHTSA ODI #10253833

9,000 miles · Dec 9, 2008
Air BagsElectrical SystemExterior Lighting

TL*THE CONTACT OWNS A 2004 CHEVROLET TRAILBLAZER. THE CONTACT STATED THAT THE INSTRUMENT PANEL HAS NOT WORKED SINCE SHE PURCHASED THE VEHICLE BRAND NEW IN JANUARY OF 2004. THE WARNING INDICATORS ARE CONSTANTLY ILLUMINATED. SHE TOOK THE VEHICLE TO THE DEALER SEVERAL TIMES WHILE IT WAS UNDER WARRANTY, BUT THEY COULD NOT LOCATE …

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TL*THE CONTACT OWNS A 2004 CHEVROLET TRAILBLAZER. THE CONTACT STATED THAT THE INSTRUMENT PANEL HAS NOT WORKED SINCE SHE PURCHASED THE VEHICLE BRAND NEW IN JANUARY OF 2004. THE WARNING INDICATORS ARE CONSTANTLY ILLUMINATED. SHE TOOK THE VEHICLE TO THE DEALER SEVERAL TIMES WHILE IT WAS UNDER WARRANTY, BUT THEY COULD NOT LOCATE THE FAILURE. DUE TO THE FAILURE, SHE DOES NOT KNOW HOW FAST SHE IS DRIVING, HOW MUCH FUEL IS IN THE VEHICLE, AND CANNOT READ THE ODOMETER. RECENTLY, THE HEADLIGHTS FAILED AND SHE TOOK THE VEHICLE BACK TO THE DEALER. THE DEALER CHARGED $91 TO DIAGNOSE THE FAILURE, WHICH PRODUCED A FAILURE CODE AT THE HEADLIGHT LOW BEAM RELAY CLUSTER SWITCH. THE DEALER REPLACED THE LOW BEAM RELAY SWITCH AND IGNITION SWITCH, BUT THE FAILURE PERSISTED. NOW THAT THE VEHICLE IS OUT OF WARRANTY, THE DEALER HAS FINALLY LOCATED A DIAGNOSTIC CODE FOR THE INSTRUMENT PANEL FAILURE. THE DEALER STATED THAT THE INSTRUMENT PANEL CLUSTER FAILED AND WOULD COST $600 TO REPAIR. THE FAILURE MILEAGE WAS 9,000 AND CURRENT MILEAGE WAS 68,000. UPDATED 4/14/09 *CN THE AIR BAG LIGHT ILLUMINATED. UPDATED 04/17/09. *JB

NHTSA ODI #10251173

75,000 miles · Nov 19, 2008
Exterior Lighting

TL*THE CONTACT OWNS A 2004 CHEVROLET TRAILBLAZER. SPORADICALLY, WHILE DRIVING VARIOUS SPEEDS, THE HEADLIGHTS COMPLETELY FAILED. THE CONTACT'S VISIBILITY WAS REDUCED. THE TECHNICIAN STATED THAT THE RELAY WAS THE CAUSE OF THE FAILURE; HOWEVER, THE REPAIR WOULD HAVE TO WAIT BECAUSE THE PARTS WERE ON BACKORDER. THE VEHICLE HAS N…

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TL*THE CONTACT OWNS A 2004 CHEVROLET TRAILBLAZER. SPORADICALLY, WHILE DRIVING VARIOUS SPEEDS, THE HEADLIGHTS COMPLETELY FAILED. THE CONTACT'S VISIBILITY WAS REDUCED. THE TECHNICIAN STATED THAT THE RELAY WAS THE CAUSE OF THE FAILURE; HOWEVER, THE REPAIR WOULD HAVE TO WAIT BECAUSE THE PARTS WERE ON BACKORDER. THE VEHICLE HAS NOT BEEN REPAIRED. THE VIN WAS UNKNOWN. THE FAILURE MILEAGE WAS 75,000 AND CURRENT MILEAGE WAS 80,000.

NHTSA ODI #10249293

Official recalls

2

05V198000 · Exterior Lighting:turn Signal

May 5, 2005

ON CERTAIN TRUCKS AND SPORT UTILITY VEHICLES, THE DRIVER WISHING TO SIGNAL A TURN BY MOVING THE DIRECTIONAL SIGNAL LEVER, (UP OR DOWN) MAY CAUSE THE FRONT MARKER/TURN LIGHTS AND REAR TURN LIGHTS TO FLASH IN A MANNER SIMILAR TO HAZARD WARNING, RATHER THAN FLASHING ON THE DESIRED SIDE ONLY.

Consequence & remedy

Consequence: THE DRIVER MAY NOT BE ABLE TO CLEARLY SIGNAL THEIR INTENTIONS TO TURN, CHANGE TRAVEL LANES, OR POTENTIALLY WARN OTHERS OF AN IMPAIRED VEHICLE OPERATING CONDITION INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SUSPECT FLASHER MODULES WITH A NEW FLASHER MODULE DESIGNED WITH SEALED RELAYS AND MORE DURABLE CONTACT MATERIAL INSIDE OF THE RELAYS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2005. ISUZU BEGAN MAILING OWNER LETTERS ON AUGUST 4, 2005. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, ISUZU AT 1-800-255-6727, BUICK AT 1-866-608-8080, AND OLDSMOBILE AT 1-800-630-6537.

04V527000 · Exterior Lighting:brake Lights

Nov 1, 2004

ON CERTAIN SPORT UTILITY VEHICLES, VIBRATION AND HEAT MAY CAUSE THE TAIL LAMP/STOP LAMP BULB TO LOOSEN IN ITS SOCKET. IF THIS OCCURS, THE BULB MAY FLICKER AND EVENTUALLY BECOME INOPERATIVE.

Consequence & remedy

Consequence: AN INOPERATIVE BRAKE LAMP WILL NOT CONVEY THE DRIVER'S INTENTION OF STOPPING TO DRIVERS IN FOLLOWING VEHICLES, AND AN INOPERATIVE REAR TURN SIGNAL LAMP WILL NOT CONVEY THE DRIVER'S INTENTION TO TURN TO DRIVERS IN FOLLOWING VEHICLES. BOTH OF THESE FAILURES CAN INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL INSPECT THE TAIL LAMP/STOP LAMP ASSEMBLIES, AND IF NECESSARY, REPLACE THEM. THE RECALL BEGAN ON NOVEMBER 22, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438, OLDSMOBILE AT 1-800-630-6537, BUICK AT 1-866-608-8080, OR GMC AT 1-866-996-9463.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

4

RQ17002 · Loss Of Headlights

Opened Apr 24, 2017 · Closed Mar 29, 2021

Status: closed (inferred from source dates) · Exterior Lighting:headlights

The subject vehicles are model year (MY) 2002-2009 Chevrolet Trailblazer, GMC Envoy, 2004-2007 Buick Rainier, 2003-2008 Isuzu Ascender, 2005-2009 Saab 9-7X, 2002-2004 Oldsmobile Bravada, 2003-2006 Chevrolet SSR, 2005-2009 Buick Lacrosse, and 2006-2008 Pontiac Grand Prix. This scope includes the Trailblazer/Envoy variants: 2002-2006 Envoy XL/Trailblazer EXT and 2004-2005 Envoy XUV. The original scope of this investigation was expanded to include all vehicles equipped with the subject Headlight Driver Module (HDM). The focus of the investigation was to determine whether actions performed by General Motors adequately addressed any unreasonable risk to motor vehicle safety in the subject vehicles concerning the headlights and the HDM that controls them.Under normal electrical load and environmental conditions, the HDM can overheat inside the Underhood Electrical Center (UEC). This can cause the module to fail and result in a simultaneous loss of both low beam headlights and both daytime running lights (DRLs), often with no warning or prior detectability to the driver. This failure can be intermittent or permanent. No other exterior lights are affected. High beams, turn signals, brake lights, and reverse lights are still operational.General Motors addressed this issue with 2 recalls (14V755 & 15V519) and a special coverage program (N172091910). In view of the recalls and special coverage program implemented by GM and the vehicle high beams continuing to operate, ODI has tentatively concluded that the actions taken by GM mitigate any unreasonable risk to safety posed by HDM failure in the subject vehicles.Accordingly, the investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take additional action if warranted by new circumstances.The ODI reports cited above are available for review online at NHTSA.gov under the identification numbers in the attached document.

EA07009 · Fuel Pump Module Leaks Gasoline

Opened Jul 10, 2007 · Closed Aug 28, 2008

Status: closed (inferred from source dates) · Fuel System, Gasoline:delivery:fuel Pump

DURING THE COURSE OF THIS EA INVESTIGATION, ODI OBSERVED THAT THE MAJORITY OF THE COMPLAINTS (88%) AND WARRANTY CLAIMS (94%) WERE REPORTED FOR VEHICLES THAT ARE REGISTERED FOR USE IN THE SALT BELT REGION OF THE US.THIS AREA INCLUDES 20 STATES IN THE NORTHEAST, MID ATLANTIC AND THE MIDWEST REGIONS AND THE DISTRICT OF COLUMBIA.CONSUMERS IN THE SALT BELT REGION REPORTED TO ODI THAT THEY COULD SMELL FUEL VAPORS IN THEIR VEHICLES WHILE DRIVING.UPON FURTHER EXAMINATION OF THEIR VEHICLES, THEY DISCOVERED THAT FUEL VAPORS WERE COMING OUT OF THE TOP OF THE FUEL TANK. THIS CONDITION IS CAUSED BY CORROSION OF THE RETURN AND SENDER LINES OF THE FUEL PUMP MODULE.WATER AND ROAD SALT COLLECT ON TOP OF THE FUEL PUMP LEADING TO SMALL PINHOLES APPEARING ON THE FUEL LINES.FUEL MAY LEAK AND COLLECT ON TOP OF THE MODULE AND/OR SPILL ONTO THE GROUND.THE DATA EVALUATED UNDER THIS INVESTIGATION REFLECT A RELATIVELY LOW FREQUENCY OF OCCURRENCE THAT LARGELY ARISES IN SALT BELT STATES.GM HAS EXTENDED THE WARRANTY ON THE SUBJECT COMPONENT TO TEN YEARS OR 120,000 MILES.FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED AT THIS TIME; ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION SELECT DOCUMENT SEARCH.

EA04021 · Brake Lamp Failure

Opened Aug 3, 2004 · Closed Nov 4, 2004

Status: closed (inferred from source dates) · Exterior Lighting:brake Lights

GM STATES THAT SOME BRAKE/TAIL LAMP BULBS CAN PREMATURELY BECOME INOPERATIVE DUE TO MALFUNCTIONING BRAKE/TAIL LAMP SOCKETS.ON MARCH 2, 2004, GM INITIATED A 6-YEAR/72,000 MILE SPECIAL POLICY FOR 989,487 SUBJECT VEHICLES TO INSPECT AND REPLACE THE REAR BRAKE/TAIL LAMP BULB SOCKET ASSEMBLIES.ON APRIL 4, 2004, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE04-032) BASED ON CONSUMER COMPLAINTS ALLEGING BRAKE LIGHTS NOT OPERATING WHEN THE BRAKE PEDAL IS DEPRESSED.ON AUGUST 3, 2004 ODI UPGRADED PE04-032 TO AN ENGINEERING ANALYSIS (EA04-021).BY LETTER DATED OCTOBER 27, 2004 GM NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA # 04V527) COVERING SUBJECT VEHICLES THAT WERE NOT ALREADY REPAIRED UNDER GM'S SPECIAL POLICY.MY 2004 SUBJECT VEHICLES BUILT AFTER AUGUST 8, 2003 CONTAIN IMPROVED BRAKE LAMP ASSEMBLIES AND ARE NOT INCLUDED IN THE RECALL.GM DEALERS WILL INSTALL THE IMPROVED BRAKE LAMP ASSEMBLY ON SUBJECT VEHICLES BUILT ON AUGUST 8, 2003 AND EARLIER.THE ACTION TAKEN BY GM IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.

PE04032 · Brake Lamp Failure

Opened Apr 6, 2004 · Closed Aug 3, 2004

Status: closed (inferred from source dates) · Exterior Lighting:brake Lights

THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED THIS INVESTIGATION ON MODEL YEAR (MY) 2002-04 CHEVROLET TRAILBLAZER VEHICLES.GM REPORTS THAT OTHER VEHICLES SHARING THIS PLATFORM AND BRAKE LAMP DESIGN ARE THE MY 2002-2004 CHEVROLET TRAILBLAZER EXT; GMC ENVOY, XL, XUV; OLDSMOBILE BRAVADA AND 2004 BUICK RAINIER.COMPLAINTS ALLEGE THAT THE REAR BRAKE LAMP DOES NOT OPERATE WHEN THE BRAKE PEDAL IS DEPRESSED.THERE IS NO INDICATION TO THE DRIVER FROM INSIDE THE VEHICLE THAT ONE OR MORE BRAKE LAMPS BULBS ARE NOT FUNCTIONING.GM FOUND THAT HEAT FROM THE BULB COULD DEFORM THE LAMP SOCKET, PRODUCE ELECTRICAL ARCING AND AN INOPERATIVE BULB.TO CORRECT THE CONDITION, GM CHANGED THE BULB TO A BULB THAT TRANSMITS LESS HEAT TO THE SOCKET AND CHANGED THE SOCKET TO A THERMOPLASTIC POLYMER TO IMPROVE THERMAL STABILITY.THESE CHANGES WERE IMPLEMENTED INTO PRODUCTION VEHICLES ON OCTOBER 1, 2003.GM IMPLEMENTED A SPECIAL POLICY BY NOTIFYING CONSUMERS THAT IF THEY SHOULD EXPERIENCE A BRAKE LAMP FAILURE TO GO TO THEIR GM DEALERSHIP TO HAVE THE CIRCUIT BOARD CONTAINING THE BRAKE LAMP REPLACED ALONG WITH NEW BULBS.THIS POLICY IS GOOD FOR THE FIRST 6 YEARS OR 72,000 MILES OF THE LIFE OF THE VEHICLE.ODI WILL UPGRADE THIS INVESTIGATION TO EA 04-021 AND INCLUDE THE ABOVE MENTIONED VEHICLES.