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2004 Chevrolet Trailblazer Ext

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

216 reports with mileage · 45 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 145 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 29 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 17 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

6 crash reports3 fire reports6 injury reports

Fuel System, Gasoline complaints

29 reports
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60,000 miles · May 24, 2011
Fuel System, Gasoline

I OWN A 2004 CHEVY TRAILBLAZER. I AM HAVING CONSTANT PROBLEMS WITH THE GAS GAUGE INDICATING THAT EITHER THERE IS LESS GAS THEN ACTUAL, OR MORE GAS THEN ACTUAL. I KNOW THERE IS AN INVESTIGATION GOING ON WITH THESE VEHICLES BUT ONLY FOR THE YEARS 2005-2007, MINE IS A 2004. THIS INVESTIGATION SHOULD ALSO INCLUDE THIS YEAR SINC…

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I OWN A 2004 CHEVY TRAILBLAZER. I AM HAVING CONSTANT PROBLEMS WITH THE GAS GAUGE INDICATING THAT EITHER THERE IS LESS GAS THEN ACTUAL, OR MORE GAS THEN ACTUAL. I KNOW THERE IS AN INVESTIGATION GOING ON WITH THESE VEHICLES BUT ONLY FOR THE YEARS 2005-2007, MINE IS A 2004. THIS INVESTIGATION SHOULD ALSO INCLUDE THIS YEAR SINCE THE SAME PROBLEMS ARE HAPPENING. *TR

NHTSA ODI #10402557

98,000 miles · Mar 30, 2011
Engine And Engine CoolingFuel System, Gasoline

NOT SURE WHAT TO FILE THIS UNDER, SO I PUT IT UNDER UNKNOWN AND OTHER. ABOUT 4 MONTHS AGO MY SERVICE ENGINE SOON LIGHT CAME ON. IT STAYED ON FOR A FEW DAYS THEN WENT OFF, A FEW DAYS LATER IT WAS BACK ON, THEN A FEW DAYS LATER WENT OFF, THEN IT CAME ON FOR A LONGER PERIOD OF TIME AND DO THE SAME THING, EVENTUALLY IT STAYED ON. …

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NOT SURE WHAT TO FILE THIS UNDER, SO I PUT IT UNDER UNKNOWN AND OTHER. ABOUT 4 MONTHS AGO MY SERVICE ENGINE SOON LIGHT CAME ON. IT STAYED ON FOR A FEW DAYS THEN WENT OFF, A FEW DAYS LATER IT WAS BACK ON, THEN A FEW DAYS LATER WENT OFF, THEN IT CAME ON FOR A LONGER PERIOD OF TIME AND DO THE SAME THING, EVENTUALLY IT STAYED ON. TOOK IT TO THE CHEVY DEALERSHIP WHERE I BOUGHT IT AND THEY SAID THE GAS TANK HAD A CRACK IN IT AND NEEDED TO BE REPLACED. SAID IT WAS PROBABLY FROM THE GAS NOZZLE HITTING THE TANK WHEN FILLING IT UP. DON'T SEE HOW THAT IS POSSIBLE, WHEN IT IS ONLY ME OR MY HUSBAND FILLING IT UP & HOW HARD WOULD YOU HAVE TO HIT IT FOR IT TO CRACK? HAD IT REPLACED THE NEXT MONTH. NOW THE SERVICE ENGINE SOON LIGHT IS DOING THE SAME THING. HAVEN'T TAKEN IT BACK IN YET. *TR

NHTSA ODI #10393761

90,000 miles · Mar 30, 2011
Fuel System, Gasoline

NOT SURE WHAT TO FILE THIS UNDER, SO I PUT IT UNDER FUEL SYSTEM, GASOLINE. SAME DAY I WAS HAVING PROBLEMS WITH SPEEDOMETER I WAS HAVING PROBLEMS WITH THE GAS GAGE. THE ARROW WOULD GO WAY PAST FULL, WHEN I KNEW I ONLY HAD ABOUT HALF A TANK. THE GAS GAGE HAS BEEN ACTING UP EVER SINCE, I JUST HAVE TO KEEP TRACK OF MY MILEAGE TO K…

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NOT SURE WHAT TO FILE THIS UNDER, SO I PUT IT UNDER FUEL SYSTEM, GASOLINE. SAME DAY I WAS HAVING PROBLEMS WITH SPEEDOMETER I WAS HAVING PROBLEMS WITH THE GAS GAGE. THE ARROW WOULD GO WAY PAST FULL, WHEN I KNEW I ONLY HAD ABOUT HALF A TANK. THE GAS GAGE HAS BEEN ACTING UP EVER SINCE, I JUST HAVE TO KEEP TRACK OF MY MILEAGE TO KNOW WHEN TO FILL IT UP. HAVE NOT HAD THE PROBLEM FIXED YET. *TR

NHTSA ODI #10393757

80,000 miles · Jan 8, 2011
Electrical SystemFuel System, Gasoline

1. FUEL TANK FAILURE, WITH GAS SMELL AFTER FILL UP. 2. SPEEDOMETER STOPPED WORKING 3. TEMPERATURE GAGE STOPPED WORKING

NHTSA ODI #10375968

36,000 miles · Aug 18, 2010
Fuel System, Gasoline

FUEL PUMP FAILURE ON 2004 CHEVY TRAILBLAZER AT APPROX 36,000 MILES. *TR

NHTSA ODI #10350372

Mileage unknown · May 26, 2010
Fuel System, Gasoline

S10 COMEBACK- LETTER TO SECRETARY FROM REQUESTING REIMBURSEMENT FOR WORK DONE TO A CHEVY TRAILBLAZER EXT *TGW THE CONSUMER STATED HIS DAUGHTER OWNS THE VEHICLE. HIS DAUGHTER RECEIVED A RECALL LETTER IN THE MAIL REGARDING THE FUEL PUMP. SHE MADE AN APPOINTMENT AFTER BEING TOLD IT WAS COVERED, HOWEVER WHEN SHE ARRIVED AT THE DEAL…

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S10 COMEBACK- LETTER TO SECRETARY FROM REQUESTING REIMBURSEMENT FOR WORK DONE TO A CHEVY TRAILBLAZER EXT *TGW THE CONSUMER STATED HIS DAUGHTER OWNS THE VEHICLE. HIS DAUGHTER RECEIVED A RECALL LETTER IN THE MAIL REGARDING THE FUEL PUMP. SHE MADE AN APPOINTMENT AFTER BEING TOLD IT WAS COVERED, HOWEVER WHEN SHE ARRIVED AT THE DEALER, THE MANAGER INFORMED THE CONSUMER THAT THE CORPORATE DIVISION TOLD THEM IT WAS NOT COVERED BECAUSE THE VEHICLE HAD OVER 120,000 MILES. *JB THE CONSUMER WOULD LIKE TO KNOW THE DATE AND TIME THE RECALL WAS ISSUED AND IS SEEKING REIMBURSEMENT OF $900.00 FOR THE REPAIRS. UPDATED 01/28/11. *JB

NHTSA ODI #10332767

Mileage unknown · Mar 11, 2010
Fuel System, Gasoline

CRACK IN MY FUEL TANK IN MY 2004 CHEVY TRAILBLAZER. *TR

NHTSA ODI #10319010

60,000 miles · Oct 8, 2009
Fuel System, Gasoline

MY WIFE'S 2004 TRAILBLAZER EXT SERVICE ENGINE SOON LIGHT CAME ON IN LATE SEPTEMBER 2009. SHE HAD BEEN COMPLAINING OF A GASOLINE SMELL AFTER FILLING THE VEHICLE. I HAD THE OBDII CODE READ AND IT WAS CODE 0440 EVAPORATIVE FUEL SYSTEM - SMALL LEAK. I WAS TOLD TO REPLACE THE GAS CAP, AND IT DID NOT REMEDY THE PROBLEM. I THEN FOUN…

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MY WIFE'S 2004 TRAILBLAZER EXT SERVICE ENGINE SOON LIGHT CAME ON IN LATE SEPTEMBER 2009. SHE HAD BEEN COMPLAINING OF A GASOLINE SMELL AFTER FILLING THE VEHICLE. I HAD THE OBDII CODE READ AND IT WAS CODE 0440 EVAPORATIVE FUEL SYSTEM - SMALL LEAK. I WAS TOLD TO REPLACE THE GAS CAP, AND IT DID NOT REMEDY THE PROBLEM. I THEN FOUND OUT THAT THE 2002-2004 TRAILBLAZER EXT HAD A KNOWN PROBLEM WITH THE GAS TANK FILLER NECKS DEVELOPING CRACKS AND CAUSING THE SES LIGHT TO COME ON AND GAS TO LEAK WHEN THE TANK IS FILLED OR NEAR FULL. I CONTACTED CHEVROLET, WHO STATED THAT OUT TRAILBLAZER IS NOT IN THE VIN RANGE OF TRAILBLAZER EXT'S THAT WERE COVERED BY A SPECIAL NOTICE THAT ALLOWED THE TANKS TO BE REPLACED UNDER A SPECIAL EXTENDED WARRANTY. THE REPLACEMENT COST IS $900+. THIS IS A KNOWN PROBLEM WITH 2004 TRAILBLAZER EXT, OUTSIDE OF THE NARROW VIN RANGE THAT CHEVROLET WILL ADMIT TO. ALL 2004 EXT'S SHOULD BE INCLUDED IN THE EXTENDED WARRANTY. OUR VEHICLE JUST TURNED 60,000 MILES. *TR

NHTSA ODI #10286726

80,000 miles · Apr 2, 2009
Fuel System, Gasoline

THE NIPPLE PART OF THE FUEL TANK THAT CONNECTS THE FILLER LINE TO THE FUEL TANK HAS CRACKED AND LEAKS FUEL WHEN WE FILL UP AND WHEN WE DRIVE AND DO TO THE FACT THAT WE PARK IN THE GARAGE WITH THE (WET) LEAKY SIDE OF THE FUEL TANK WITHIN FIVE FEET OF OUR GAS WATER HEATER WE ARE LUCKY PEOPLE TO BE ALIVE. (THIS IS A FAULTY PIECE OF…

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THE NIPPLE PART OF THE FUEL TANK THAT CONNECTS THE FILLER LINE TO THE FUEL TANK HAS CRACKED AND LEAKS FUEL WHEN WE FILL UP AND WHEN WE DRIVE AND DO TO THE FACT THAT WE PARK IN THE GARAGE WITH THE (WET) LEAKY SIDE OF THE FUEL TANK WITHIN FIVE FEET OF OUR GAS WATER HEATER WE ARE LUCKY PEOPLE TO BE ALIVE. (THIS IS A FAULTY PIECE OF PLASTIC AND BY THE WAY THE REVIEWS/COMPLAINTS LOOK ON THIS SITE WE ARE NOT THE FIRST TO EXPERIENCE THIS ISSUE). *TR

NHTSA ODI #10264003

43,000 miles · Mar 23, 2009
Fuel System, Gasoline

LEAKING FUEL TANK. NO FIRE YET! ENVIRMENTAL HAZARD. *TR

NHTSA ODI #10262741

Official recalls

1

04V527000 · Exterior Lighting:brake Lights

Nov 1, 2004

ON CERTAIN SPORT UTILITY VEHICLES, VIBRATION AND HEAT MAY CAUSE THE TAIL LAMP/STOP LAMP BULB TO LOOSEN IN ITS SOCKET. IF THIS OCCURS, THE BULB MAY FLICKER AND EVENTUALLY BECOME INOPERATIVE.

Consequence & remedy

Consequence: AN INOPERATIVE BRAKE LAMP WILL NOT CONVEY THE DRIVER'S INTENTION OF STOPPING TO DRIVERS IN FOLLOWING VEHICLES, AND AN INOPERATIVE REAR TURN SIGNAL LAMP WILL NOT CONVEY THE DRIVER'S INTENTION TO TURN TO DRIVERS IN FOLLOWING VEHICLES. BOTH OF THESE FAILURES CAN INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL INSPECT THE TAIL LAMP/STOP LAMP ASSEMBLIES, AND IF NECESSARY, REPLACE THEM. THE RECALL BEGAN ON NOVEMBER 22, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438, OLDSMOBILE AT 1-800-630-6537, BUICK AT 1-866-608-8080, OR GMC AT 1-866-996-9463.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

RQ17002 · Loss Of Headlights

Opened Apr 24, 2017 · Closed Mar 29, 2021

Status: closed (inferred from source dates) · Exterior Lighting:headlights

The subject vehicles are model year (MY) 2002-2009 Chevrolet Trailblazer, GMC Envoy, 2004-2007 Buick Rainier, 2003-2008 Isuzu Ascender, 2005-2009 Saab 9-7X, 2002-2004 Oldsmobile Bravada, 2003-2006 Chevrolet SSR, 2005-2009 Buick Lacrosse, and 2006-2008 Pontiac Grand Prix. This scope includes the Trailblazer/Envoy variants: 2002-2006 Envoy XL/Trailblazer EXT and 2004-2005 Envoy XUV. The original scope of this investigation was expanded to include all vehicles equipped with the subject Headlight Driver Module (HDM). The focus of the investigation was to determine whether actions performed by General Motors adequately addressed any unreasonable risk to motor vehicle safety in the subject vehicles concerning the headlights and the HDM that controls them.Under normal electrical load and environmental conditions, the HDM can overheat inside the Underhood Electrical Center (UEC). This can cause the module to fail and result in a simultaneous loss of both low beam headlights and both daytime running lights (DRLs), often with no warning or prior detectability to the driver. This failure can be intermittent or permanent. No other exterior lights are affected. High beams, turn signals, brake lights, and reverse lights are still operational.General Motors addressed this issue with 2 recalls (14V755 & 15V519) and a special coverage program (N172091910). In view of the recalls and special coverage program implemented by GM and the vehicle high beams continuing to operate, ODI has tentatively concluded that the actions taken by GM mitigate any unreasonable risk to safety posed by HDM failure in the subject vehicles.Accordingly, the investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take additional action if warranted by new circumstances.The ODI reports cited above are available for review online at NHTSA.gov under the identification numbers in the attached document.

EA07009 · Fuel Pump Module Leaks Gasoline

Opened Jul 10, 2007 · Closed Aug 28, 2008

Status: closed (inferred from source dates) · Fuel System, Gasoline:delivery:fuel Pump

DURING THE COURSE OF THIS EA INVESTIGATION, ODI OBSERVED THAT THE MAJORITY OF THE COMPLAINTS (88%) AND WARRANTY CLAIMS (94%) WERE REPORTED FOR VEHICLES THAT ARE REGISTERED FOR USE IN THE SALT BELT REGION OF THE US.THIS AREA INCLUDES 20 STATES IN THE NORTHEAST, MID ATLANTIC AND THE MIDWEST REGIONS AND THE DISTRICT OF COLUMBIA.CONSUMERS IN THE SALT BELT REGION REPORTED TO ODI THAT THEY COULD SMELL FUEL VAPORS IN THEIR VEHICLES WHILE DRIVING.UPON FURTHER EXAMINATION OF THEIR VEHICLES, THEY DISCOVERED THAT FUEL VAPORS WERE COMING OUT OF THE TOP OF THE FUEL TANK. THIS CONDITION IS CAUSED BY CORROSION OF THE RETURN AND SENDER LINES OF THE FUEL PUMP MODULE.WATER AND ROAD SALT COLLECT ON TOP OF THE FUEL PUMP LEADING TO SMALL PINHOLES APPEARING ON THE FUEL LINES.FUEL MAY LEAK AND COLLECT ON TOP OF THE MODULE AND/OR SPILL ONTO THE GROUND.THE DATA EVALUATED UNDER THIS INVESTIGATION REFLECT A RELATIVELY LOW FREQUENCY OF OCCURRENCE THAT LARGELY ARISES IN SALT BELT STATES.GM HAS EXTENDED THE WARRANTY ON THE SUBJECT COMPONENT TO TEN YEARS OR 120,000 MILES.FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED AT THIS TIME; ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION SELECT DOCUMENT SEARCH.

EA04021 · Brake Lamp Failure

Opened Aug 3, 2004 · Closed Nov 4, 2004

Status: closed (inferred from source dates) · Exterior Lighting:brake Lights

GM STATES THAT SOME BRAKE/TAIL LAMP BULBS CAN PREMATURELY BECOME INOPERATIVE DUE TO MALFUNCTIONING BRAKE/TAIL LAMP SOCKETS.ON MARCH 2, 2004, GM INITIATED A 6-YEAR/72,000 MILE SPECIAL POLICY FOR 989,487 SUBJECT VEHICLES TO INSPECT AND REPLACE THE REAR BRAKE/TAIL LAMP BULB SOCKET ASSEMBLIES.ON APRIL 4, 2004, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE04-032) BASED ON CONSUMER COMPLAINTS ALLEGING BRAKE LIGHTS NOT OPERATING WHEN THE BRAKE PEDAL IS DEPRESSED.ON AUGUST 3, 2004 ODI UPGRADED PE04-032 TO AN ENGINEERING ANALYSIS (EA04-021).BY LETTER DATED OCTOBER 27, 2004 GM NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA # 04V527) COVERING SUBJECT VEHICLES THAT WERE NOT ALREADY REPAIRED UNDER GM'S SPECIAL POLICY.MY 2004 SUBJECT VEHICLES BUILT AFTER AUGUST 8, 2003 CONTAIN IMPROVED BRAKE LAMP ASSEMBLIES AND ARE NOT INCLUDED IN THE RECALL.GM DEALERS WILL INSTALL THE IMPROVED BRAKE LAMP ASSEMBLY ON SUBJECT VEHICLES BUILT ON AUGUST 8, 2003 AND EARLIER.THE ACTION TAKEN BY GM IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.