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2009 Chevrolet Tahoe

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2009 Chevrolet Tahoe do not stand out strongly from the model-year median of 246.

About this comparison →

When problems were reported

Mileage at the reported incident

189 reports with mileage · 95 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Air Bags. Review the 97 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 52 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 33 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

3 crash reports0 fire reports6 injury reports

Electrical System complaints

33 reports
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150,000 miles · Oct 15, 2016
Electrical System

THE ACTUATOR IN THE PASSENGER DRIVER DOOR BECAME INOPERABLE. ONCE THAT WAS FIXED, BOTH THE PASSENGER AND DRIVER DOOR STARTED HAVING THE SAME ISSUE. THIS SHOULD BE A RECALL ITEM SINCE IT'S AFFECTING MULTIPLE DOORS.

NHTSA ODI #10916256

140,000 miles · Jul 29, 2016
Electrical SystemLatches/locks/linkagesStructure

TL* THE CONTACT OWNS A 2009 CHEVROLET TAHOE. THE CONTACT STATED THAT THE DASHBOARD WAS CRACKED IN FOUR PLACES AND THE ENGINE COMPARTMENT WAS EXPOSED. IN ADDITION, THE DOOR LOCK ACTUATORS FAILED ON ALL FOUR DOORS AND THE RUNNING BOARDS FAILED. THE VEHICLE WAS TAKEN TO THE DEALER, BUT WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIE…

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TL* THE CONTACT OWNS A 2009 CHEVROLET TAHOE. THE CONTACT STATED THAT THE DASHBOARD WAS CRACKED IN FOUR PLACES AND THE ENGINE COMPARTMENT WAS EXPOSED. IN ADDITION, THE DOOR LOCK ACTUATORS FAILED ON ALL FOUR DOORS AND THE RUNNING BOARDS FAILED. THE VEHICLE WAS TAKEN TO THE DEALER, BUT WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 140,000.

NHTSA ODI #10891600

120,000 miles · Nov 20, 2015
Electrical System

TL* THE CONTACT OWNS A 2009 CHEVROLET TAHOE. WHILE DRIVING 40 MPH, THE CHECK ENGINE WARNING INDICATOR ILLUMINATED, THE OIL PRESSURE GAUGE ELEVATED, THE TIRE PRESSURE INDICATOR ILLUMINATED CONTINUOUSLY, AND THE AIR CONDITIONER ACTIVATED AS THE VEHICLE REMOTE LOCKED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWAR…

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TL* THE CONTACT OWNS A 2009 CHEVROLET TAHOE. WHILE DRIVING 40 MPH, THE CHECK ENGINE WARNING INDICATOR ILLUMINATED, THE OIL PRESSURE GAUGE ELEVATED, THE TIRE PRESSURE INDICATOR ILLUMINATED CONTINUOUSLY, AND THE AIR CONDITIONER ACTIVATED AS THE VEHICLE REMOTE LOCKED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 120,000.

NHTSA ODI #10795025

80,000 miles · Oct 28, 2015
Electrical System

TAHOE LOOSES ALL ELECTRICAL POWER WONT CRANK, RADIO GOES OFF WHILE DRIVING, DOOR LOCKS GO UP AND ENGINE GOES INTO LOSE OF POWER VOLT GAUGE DROPS BELOW 14V ,STOP. TRUCK GO TO CRANK NO ELECTRICAL POWER, GO TO TOUCH BATTERY CABLES THEN IT WILL START HAVE NOT BEEN ABLE TO CORRECT PROBLEM, INTRARNATE IS FULL OF SAME PROBLEM

NHTSA ODI #10786709

79,300 miles · Jun 9, 2015
Electrical SystemUnknown Or OtherInjury

THE 2009 CHEVROLET TAHOE AUTOMATIC LIFT GATE BECAME A SIGNIFICANT DANGER TO THOSE ACCESSING THE REAR COMPARTMENT OF THE VEHICLE. TYPICAL OPERATION OF THE AUTOMATIC LIFT GATE IS THAT THE REAR HATCH OPENS COMPLETELY AND REMAINS OPEN WITH A SINGLE BUTTON CLICK. THE SAME AUTOMATIC LIFT GATE TYPICALLY CLOSES AND REMAINS SHUT WITH A S…

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THE 2009 CHEVROLET TAHOE AUTOMATIC LIFT GATE BECAME A SIGNIFICANT DANGER TO THOSE ACCESSING THE REAR COMPARTMENT OF THE VEHICLE. TYPICAL OPERATION OF THE AUTOMATIC LIFT GATE IS THAT THE REAR HATCH OPENS COMPLETELY AND REMAINS OPEN WITH A SINGLE BUTTON CLICK. THE SAME AUTOMATIC LIFT GATE TYPICALLY CLOSES AND REMAINS SHUT WITH A SINGLE BUTTON CLICK. ON OR AROUND MAY 28TH, 2015, MY SON WAS PLACING SEVERAL ITEMS IN THE BACK OF THE VEHICLE WHEN THE LIFTGATE BEGAN SHUTTING ON HIM. IN AN ATTEMPT TO HOLD THE LIFTGATE OPEN, IT CONTINUED TO CLOSE FORCEFULLY WITHOUT RAISING BACK UP. THINKING QUICKLY I WAS ABLE TO PULL HIM AWAY FROM THE LIFTGATE AS IT CONTINUED TO CLAMP ANYTHING IN ITS PATH. MY SON RECEIVED A BUMPED HEAD AND SCRATCHES AS THE DOOR SHUT ON HIM. THE ISSUE APPEARED TO BE AN ELECTRICAL ISSUE THAT CAUSED THE LIFTGATE TO CLOSE FORCEFULLY AND CLAMP SHUT WITHOUT CONSIDERATION OF ANYTHING IN ITS PATH. I ALSO WAS NOT ABLE TO PREVENT THE LIFTGATE FROM CLOSING AS IT JUST CLAMPED SHUT, CRUSHING ANYTHING IN ITS PATH. THIS IS A MAJOR SAFETY CONCERN AND WE FEAR THAT OTHER PEOPLE MAY BE INJURED OR KILLED AS A RESULT OF THIS MALFUNCTION. THERE IS NO RAPID FUNCTIONALITY TO OVERRIDE THE THE MOTOR (SWITCHING TO MANUAL) THAT CONTROLS LIFTGATE OPERATIONS. THIS COULD VERY WELL HAVE CRUSHED MY CHILD IF I HADN'T BEEN STANDING NEXT TO HIM. OTHER ISSUES THAT OCCURRED AT THE SAME TIME WITHIN THE VEHICLE INCLUDED: 1) A SINGLE EVENT WHERE THE RADIO STAYED ON ONE CHANNEL AND WOULD NOT CHANGE WITHOUT RESTARTING THE CAR WAS WHEN THE ISSUE BEGAN; 2) XM SATELLITE RADIO BEGAN WORKING WITHOUT A SUBSCRIPTION; 3) THE AUTOMATIC MEMORY POSITION OF THE DRIVER SEAT DID NOT REMAIN IN POSITION AS TYPICAL; AND 4) THE LIFTGATE WOULD AUTOMATICALLY OPEN ABOUT 18 INCHES AND IMMEDIATELY CLOSE, CRUSHING ANYTHING IN ITS PATH.

NHTSA ODI #10724310

52,000 miles · Jan 4, 2015
Electrical SystemLatches/locks/linkages

I OWN A 2009 CHEVY TAHOE AND I HAVE BEEN DEALING WITH DOOR LOCK PROBLEMS FOR THE PAST YEAR. THE DRIVER DOOR WILL NOT OPEN AT THIS POINT AND REAR PASSENGER DOOR WILL NOT OPEN FROM TIME TO TIME. AT THIS MOMENT WE HAVE 2 WORKING DOORS, BUT I AM CONCERNED THAT IN CASE OF AN EMERGENCY THESE REMAINING 2 CURRENTLY WORKING DOORS WILL…

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I OWN A 2009 CHEVY TAHOE AND I HAVE BEEN DEALING WITH DOOR LOCK PROBLEMS FOR THE PAST YEAR. THE DRIVER DOOR WILL NOT OPEN AT THIS POINT AND REAR PASSENGER DOOR WILL NOT OPEN FROM TIME TO TIME. AT THIS MOMENT WE HAVE 2 WORKING DOORS, BUT I AM CONCERNED THAT IN CASE OF AN EMERGENCY THESE REMAINING 2 CURRENTLY WORKING DOORS WILL NOT OPEN EITHER AND MY FAMILY MAY BE TRAPPED. SOMEONE SUGGESTED WE CONTACT THE NATIONAL TRANSPORTATION SAFETY BOARD AND FILE A COMPLAINT TO SEE IF MAYBE WE CAN FORCE GM INTO A RECALL SINCE THIS IS A SAFETY ISSUE. IS THIS SOMETHING YOU WOULD BE ABLE TO HELP US WITH? PLEASE ADVICE ON HOW I SHOULD PROCEED WITH THIS ISSUE. THANK YOU SO MUCH IN ADVANCE FOR YOUR HELP AND COOPERATION WITH THIS ISSUE. *TR

NHTSA ODI #10669917

62,000 miles · Nov 4, 2014
Electrical System

TL* THE CONTACT OWNS A 2009 CHEVROLET TAHOE. THE CONTACT STATED THE REAR LEFT DOOR FAILED TO UNLOCK WHEN USING THE DRIVER'S CONTROL PANEL. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN REPLACED THE DOOR ACTUATOR. HOWEVER, AFTER THE VEHICLE WAS REPAIRED THE FAILURE OCCURRED ON THE RIGHT SIDE. THE MANUFACTURER WAS NOT MADE A…

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TL* THE CONTACT OWNS A 2009 CHEVROLET TAHOE. THE CONTACT STATED THE REAR LEFT DOOR FAILED TO UNLOCK WHEN USING THE DRIVER'S CONTROL PANEL. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN REPLACED THE DOOR ACTUATOR. HOWEVER, AFTER THE VEHICLE WAS REPAIRED THE FAILURE OCCURRED ON THE RIGHT SIDE. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 52,000.

NHTSA ODI #10652556

71,000 miles · Mar 20, 2014
Electrical SystemLatches/locks/linkages

DRIVER DOOR AND REAR DOOR ON DRIVER SIDE DO NOT LOCK/UNLOCK CONSISTENTLY WITH KEY FOB NOR DO THEY LOCK/UNLOCK WITH POWER LOCK BUTTON. I HAVE TO MANUALLY LOCK AND UNLOCK BOTH DOORS MOST OF THE TIME. THE PREVIOUS OWNER SAID THEY REPLACED THESE A FEW YEARS BACK UNDER WARRANTY SHORTLY AFTER PURCHASING VEHICLE. OBVIOUSLY THERE IS A…

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DRIVER DOOR AND REAR DOOR ON DRIVER SIDE DO NOT LOCK/UNLOCK CONSISTENTLY WITH KEY FOB NOR DO THEY LOCK/UNLOCK WITH POWER LOCK BUTTON. I HAVE TO MANUALLY LOCK AND UNLOCK BOTH DOORS MOST OF THE TIME. THE PREVIOUS OWNER SAID THEY REPLACED THESE A FEW YEARS BACK UNDER WARRANTY SHORTLY AFTER PURCHASING VEHICLE. OBVIOUSLY THERE IS A DESIGN FLAW OR MECHANICAL ISSUE CAUSING THIS TO HAPPEN. NUMEROUS PEOPLE HAVE REPORTED THE SAME ISSUE. I HAVE TO MANUALLY LOCK AND UNLOCK MY DOORS WHEN I LEAVE THE VEHICLE. PASSENGER SIDE DOORS APPEAR TO WORK FINE ALL THE TIME. THE COST IS CLOSE TO $300 PER DOOR TO CORRECT AND I BELIEVE ONLY A 30 DAY WARRANTY. SO IT DOESN'T APPEAR TO BE A PERMANENT RESOLUTION. *TR

NHTSA ODI #10573675

28,942 miles · Nov 18, 2013
Electrical SystemLatches/locks/linkages

VEHICLE'S REAR PASSENGER SIDE DOOR LOCK STOPPED FUNCTIONING. DOOR LOCK WILL NOT RESPOND TO WIRELESS TRANSMITTER, NOR UNLOCK BUTTON IN THE VEHICLE. LOCK CAN BE MANUALLY OPENED OR CLOSED FROM WITHIN THE VEHICLE, BUT THAT DOES NOT DO ME ANY GOOD WHEN I HAVE A 4 YEAR OLD CHILD IN THE BACK SEAT. *TR

NHTSA ODI #10552783

74,000 miles · Oct 28, 2013
Electrical SystemLatches/locks/linkages

BOTH BACK DOORS ON MY TAHOE BEGAN TO STOP UNLOCKING AND LOCKING WHEN USING THE CLICKER. A MONTH LATER THEY STOPPED LOCKING AND UNLOCKING USING THE UNLOCK/LOCK BUTTON INSIDE THE VEHICLE. AT THE TIME I HAD A TWO MONTH OLD WHO I WAS HAVING TO CARRY THROUGH THE DRIVER'S SIDE DOOR AND CRAWL THROUGH TO THE BACK TO PUT HIM IN HIS CAR S…

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BOTH BACK DOORS ON MY TAHOE BEGAN TO STOP UNLOCKING AND LOCKING WHEN USING THE CLICKER. A MONTH LATER THEY STOPPED LOCKING AND UNLOCKING USING THE UNLOCK/LOCK BUTTON INSIDE THE VEHICLE. AT THE TIME I HAD A TWO MONTH OLD WHO I WAS HAVING TO CARRY THROUGH THE DRIVER'S SIDE DOOR AND CRAWL THROUGH TO THE BACK TO PUT HIM IN HIS CAR SEAT. I ASKED THE CHEVROLET DEALERSHIP ABOUT THIS & I WAS TOLD IT WOULD COST ME AROUND $600 PER DOOR. BY THAT TIME, MY FRONT PASSENGER DOOR HAD ALSO STOPPED WORKING. I DO NOT UNDERSTAND HOW THIS IS NOT A RECALL. WHAT IF THERE WERE A FIRE AND I COULD NOT GET TO MY CHILDREN? OR HEAVEN FORBID I GET INTO AN ACCIDENT AND I CAN'T UNLOCK THE VEHICLE TO GET TO MY KIDS. I HAVE DONE PLENTY OF RESEARCH ON THIS MATTER AND IT SEEMS AS IF THOUSANDS OF PEOPLE ARE HAVING THIS ISSUE. CHEVROLET HAS ALWAYS BEEN OUR VEHICLE OF CHOICE. I WILL NEVER BUY ANOTHER CHEVROLET VEHICLE AFTER THIS. MY HUSBAND WAS JUST LOOKING AT BUYING ONE OF THE 2014 TRUCKS AND I FORBID HIM TO DO SO. *TR

NHTSA ODI #10549913

Official recalls

5

21V050000 · Air Bags:frontal:passenger Side:inflator Module

Feb 5, 2021

General Motors, LLC (GM) is recalling certain 2007-2011 Cadillac Escalade, Escalade ESV, Escalade EXT, Chevrolet Avalanche, Silverado 1500, Suburban, Tahoe, GMC Sierra 1500, Yukon, Yukon XL, and 2009-2011 Chevrolet Silverado 2500, Silverado 3500, GMC Sierra 2500 and Sierra 3500 vehicles originally sold, or ever registered, in the states of Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands or "Zone A." Additionally, GM is recalling certain 2007-2008 Cadillac Escalade, Escalade ESV, Escalade EXT, Chevrolet Avalanche, Silverado 1500, Suburban, Tahoe, GMC Sierra 1500, Yukon, Yukon XL vehicles originally sold, or ever registered, in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B." These vehicles are equipped with non-desiccated passenger frontal inflators containing phase-stabilized ammonium nitrate (PSAN) propellant. These inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: GM will notify owners, and dealers will replace the front passenger air bag inflator with an alternate one, free of charge. Interim letters notifying owners of the safety risk were mailed on February 22, 2021. Second notification letters will be mailed once the remedy is available. Owner notification letters were mailed on March 1, 2021. Owners may contact Chevrolet customer service at 1-800-222-1020; Cadillac customer service at 1-800-458-8006; and GMC customer service at 1-800-462-8782. GM's number for this recall is N212328760.

21V052000 · Air Bags:frontal:passenger Side:inflator Module

Feb 5, 2021

General Motors, LLC (GM) is recalling certain 2009 Cadillac Escalade, Escalade ESV, Escalade EXT, Chevrolet Avalanche, Silverado 1500, Silverado 2500, Silverado 3500, Suburban, Tahoe, GMC Sierra 1500, Sierra 2500, Sierra 3500, Yukon, and Yukon XL vehicles originally sold, or ever registered, in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B." Additionally, GM is recalling certain 2007-2008 Cadillac Escalade, Escalade ESV, and Escalade EXT, Chevrolet Avalanche, Silverado 1500, Suburban, Tahoe, GMC Sierra 1500, Yukon, and Yukon XL vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, and Wyoming or "Zone C." These vehicles are equipped with non-desiccated passenger frontal inflators containing phase-stabilized ammonium nitrate (PSAN) propellant. These inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: GM will notify owners, and dealers will replace the front passenger air bag inflator with an alternate one, free of charge. Interim letters notifying owners of the safety risk were mailed on February 23, 2021. Second notification letters will be mailed once the remedy is available. Owner notification letters were mailed on September 20, 2021. Owners may contact Chevrolet customer service at 1-800-222-1020, Cadillac customer service at 1-800-458-8006, and GMC customer service at 1-800-462-8782. GM's number for this recall is N212328780.

21V053000 · Air Bags:frontal:passenger Side:inflator Module

Feb 5, 2021

General Motors, LLC (GM) is recalling certain 2013 Cadillac Escalade, Escalade ESV, and Escalade EXT, Chevrolet Avalanche, Silverado 1500, Silverado 2500/3500, Suburban, Tahoe, GMC Sierra 1500, Sierra 2500/3500, Yukon, and Yukon XL vehicles originally sold, or ever registered, in the states of Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands or "Zone A." Additionally, GM is recalling certain 2010 Cadillac Escalade, Escalade ESV, and Escalade EXT, Chevrolet Avalanche, Silverado 1500, Silverado 2500/3500, Suburban, Tahoe, GMC Sierra 1500, Sierra 2500/3500, Yukon, and Yukon XL vehicles originally sold, or ever registered in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B." Additionally, GM is recalling certain 2009 Cadillac Escalade, Escalade ESV, and Escalade EXT, Chevrolet Avalanche, Silverado 1500, Silverado 2500/3500, Suburban, Tahoe, GMC Sierra 1500, Sierra 2500/3500, Yukon, and Yukon XL vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, and Wyoming or "Zone C."

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: GM will notify owners, and dealers will replace the front passenger air bag inflator with an alternate one, free of charge. Interim letters notifying owners of the safety risk were mailed on February 24, 2021. Second notification letters will be mailed once the remedy is available. Owner notification letters were mailed on May 11, 2021. Owners may contact Cadillac customer service at 1-800-458-8006; Chevrolet customer service at 1-800-222-1020; and GMC customer service at 1-800-462-8782. GM's number for this recall is N212328790.

10V240000 · Electrical System

Jun 4, 2010

GM IS RECALLING CERTAIN MODEL YEAR 2006-2009 BUICK, LUCERNE; CADILLAC DTS; HUMMER H2; MODEL YEAR 2008-2009 BUICK ENCLAVE; CADILLAC CTS; MODEL YEAR 2007-2009 CADILLAC ESCALADE, ESCALADE ESV, ESCALADE EXT; CHEVROLET AVALANCHE, SILVERADO, SUBURBAN, TAHOE; GMC ACADIA, SIERRA, YUKON, YUKON XL; SATURN OUTLOOK; AND MODEL YEAR 2009 CHEVROLET TRAVERSE VEHICLES EQUIPPED WITH A HEATED WASHER FLUID SYSTEM (HWFS). A RECALL WAS IMPLEMENTED IN 2008 TO ADD A FUSE TO THE CONTROL CIRCUIT HARNESS TO ADDRESS THE POTENTIAL CONSEQUENCES OF A PRINTED CIRCUIT BOARD (PCB) ELECTRICAL SHORT. HOWEVER, THERE HAVE BEEN NEW REPORTS OF THERMAL INCIDENTS ON HWFS MODULES AFTER THIS IMPROVEMENT WAS INSTALLED. THESE INCIDENTS RESULTED FROM A NEW FAILURE MODE ATTRIBUTED TO THE DEVICE'S THERMAL PROTECTION FEATURE. THE SIGNIFICANCE VARIES FROM MINOR DISTORTION TO CONSIDERABLE MELTING OF THE PLASTIC AROUND THE HWFS FLUID CHAMBER.

Consequence & remedy

Consequence: IT IS POSSIBLE FOR THE HEATED WASHER MODULE TO IGNITE AND A FIRE MAY OCCUR.

Remedy: DEALERS WILL PERMANENTLY DISABLE AND REMOVE THE HEATED WASHER FLUID MODULE. AN UPDATED PAGE FOR THE OWNER MANUAL WILL BE PROVIDED AND INSERTED IN THE OWNER MANUAL TO DOCUMENT THAT THE FEATURE HAS BEEN PERMANENTLY DISABLED AND REMOVED FROM THE VEHICLE. THE SAFETY RECALL BEGAN ON JUNE 11, 2010. OWNERS MAY CONTACT BUICK AT 1-866-608-8080, CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, SATURN AT 1-800-972-8876, GMC AT 1-866-996-9463 AND HUMMER AT 1-800-732-5493 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.

09V154000 · Fuel System, Gasoline

May 6, 2009

GM IS RECALLING 27,188 MY 2009 CADILLAC ESCALADE, ESCALADE HYBRID, ESCALADE ESV, AND ESCALADE EXT; CHEVROLET AVALANCHE, SUBURBAN, TAHOE, TAHOE HYBRID, AND COLORADO; AND GMC YUKON, YUKON HYBRID, YUKON XL, AND CANYON VEHICLES. THE FUEL SYSTEM CONTROL MODULES MAY HAVE A CONDITION IN WHICH AN ADHESIVE SEPARATION OF THE ROOM TEMPERATURE VULCANIZING (RTV) SEAL BETWEEN THE SEAL AND THE HOUSING MAY ALLOW WATER TO SEEP INTO THE MODULE.

Consequence & remedy

Consequence: WATER IN THE MODULE COULD CAUSE A SHORT OR OPEN CIRCUIT, ILLUMINATION OF THE SERVICE ENGINE SOON LAMP, SETTING OF DIAGNOSTIC TROUBLE CODES OR THE ENGINE MAY BE HARD TO START, MAY NOT START OR MAY STALL INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL INSTALL A NEW FUEL SYSTEM CONTROL MODULE FREE OF CHARGE. THE RECALL BEGAN ON MAY 18, 2009. OWNERS MAY CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438 AND GMC AT 1-866-996-9463 OR AT WWW.GMOWNERCENTER.COM.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA21002 · Desiccated Air Bag Inflator Rupture

Opened Sep 17, 2021 · No close date supplied

Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Additional source detail variants (2)

Air Bags:frontal:driver Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.