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2004 Chevrolet Tahoe

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Chevrolet Tahoe do not stand out strongly from the model-year median of 246.

About this comparison →

When problems were reported

Mileage at the reported incident

388 reports with mileage · 79 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 214 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 60 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 29 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

25 crash reports7 fire reports14 injury reports

What owners actually said

467 reports
110,000 miles · Apr 2, 2015
Service Brakes

AS I WAS PULLING INTO THE DRIVE-THRU AT MY LOCAL BANK I PUSHED ON MY BRAKE PEDAL TO STOP AT THE WINDOW & THE PEDAL WENT COMPLETELY TO THE FLOOR. THERE WAS SOMEONE AT THE ATM & I IMMEDIATELY PUSHED THE EMERGENCY BRAKE TO STOP BEFORE I RAN OVER THEM. TOOK IT TO A LOCAL SHOP & THEY TOLD ME BEFORE THEY PUT IT ON THE LIFT WHAT WAS PR…

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AS I WAS PULLING INTO THE DRIVE-THRU AT MY LOCAL BANK I PUSHED ON MY BRAKE PEDAL TO STOP AT THE WINDOW & THE PEDAL WENT COMPLETELY TO THE FLOOR. THERE WAS SOMEONE AT THE ATM & I IMMEDIATELY PUSHED THE EMERGENCY BRAKE TO STOP BEFORE I RAN OVER THEM. TOOK IT TO A LOCAL SHOP & THEY TOLD ME BEFORE THEY PUT IT ON THE LIFT WHAT WAS PROBABLY WRONG WITH IT. RUSTED BRAKE LINE(S). I SAID SURELY NOT ON A 10 YEAR OLD VEHICLE. THEY SAID OH YEAH WE SEE THIS ALL THE TIME. IT'S A MAJOR PROBLEM FOR THESE VEHICLES. I HAVE A LOT OLDER VEHICLES AT HOME THAT DOESN'T HAVE THIS PROBLEM. SOUNDS TO ME LIKE INFERIOR MATERIALS. SOMETHING SHOULD BE DONE ABOUT THIS BEFORE SOMEONE LOSES THEIR LIFE TO SAVE A BUCK FOR THE COMPANY. *TR

NHTSA ODI #10703443

79,100 miles · Mar 28, 2015
Service Brakes

REAR BRAKE LINES (HARD LINES) RUPTURED ABOVE REAR AXLE. 1000 MILES LATER BOTH BRAKE HARD LINES FROM MASTER CYLINDER TO PROPORTIONING VALVE ALSO FAILED DUE TO INTERNAL CORROSION. *TR

NHTSA ODI #10702361

126,000 miles · Mar 26, 2015
Engine

TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. WHILE DRIVING 25 MPH, THE VEHICLE STALLED WITHOUT WARNING AND CAUSED ALL THE INSTRUMENT PANEL LIGHTS TO ILLUMINATE. THE FAILURE RECURRED MULTIPLE TIMES. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE…

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TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. WHILE DRIVING 25 MPH, THE VEHICLE STALLED WITHOUT WARNING AND CAUSED ALL THE INSTRUMENT PANEL LIGHTS TO ILLUMINATE. THE FAILURE RECURRED MULTIPLE TIMES. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VIN WAS NOT PROVIDED. THE FAILURE MILEAGE WAS 126,000.

NHTSA ODI #10701903

92,000 miles · Mar 13, 2015
Engine

TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 40 MPH, THE ENGINE WARNING LIGHT ILLUMINATED. THE CONTACT DISCOVERED THAT THE ENGINE OVERHEATED BECAUSE THE COOLANT RESERVOIR WAS EMPTY. THE CONTACT DISPENSED COOLANT INTO THE RESERVOIR. THE VEHICLE WAS TAKEN TO THE DEALER, WHO IN…

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TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 40 MPH, THE ENGINE WARNING LIGHT ILLUMINATED. THE CONTACT DISCOVERED THAT THE ENGINE OVERHEATED BECAUSE THE COOLANT RESERVOIR WAS EMPTY. THE CONTACT DISPENSED COOLANT INTO THE RESERVOIR. THE VEHICLE WAS TAKEN TO THE DEALER, WHO INFORMED THAT THE ENGINE BLOCK AND THE CYLINDER HEAD WERE IMPROPERLY DESIGNED AND CONTRIBUTED TO THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 92,000. THE VIN WAS NOT AVAILABLE.

NHTSA ODI #10694198

145,000 miles · Mar 4, 2015
Engine

TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. WHILE DRIVING AT APPROXIMATELY 60 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE FAILED TO RESTART AND WAS TOWED TO THE CONTACT'S RESIDENCE WHERE AN INDEPENDENT MECHANIC DIAGNOSED THAT THE FUEL INJECTORS AND SPARK PLUGS NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE M…

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TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. WHILE DRIVING AT APPROXIMATELY 60 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE FAILED TO RESTART AND WAS TOWED TO THE CONTACT'S RESIDENCE WHERE AN INDEPENDENT MECHANIC DIAGNOSED THAT THE FUEL INJECTORS AND SPARK PLUGS NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 145,000.

NHTSA ODI #10692138

140,000 miles · Jan 22, 2015
Service Brakes

DRIVING ABOUT 20 MPH APPLIED BRAKES SUDDENLY... NEXT TIME APPLIED BRAKE ,BRAKE PEDAL WENT TO FLOOR WAS ABLE TO STOP BUT BARELY... AND ALMOST HIT THE CAR IN FRONT OF ME...BRAKES LINES RUSTED OUT ....THIS IS A KNOWN GM PROBLEM....PLEASE SOMEONE HELP.... SOMEONE COULD HAVE BEEN KILLED..... *TR

NHTSA ODI #10678214

90,000 miles · Dec 30, 2014
Service Brakes

WHILE BRAKING HARD FOR STOPPED VEHICLES ON INTERSTATE HIGHWAY MY 2004 TAHOE BRAKES FAILED. IT WAS LATER DETERMINED THAT MY REAR CROSSOVER BRAKE LINE HAD RUSTED THROUGH. *JS

NHTSA ODI #10668946

151,000 miles · Dec 9, 2014
Engine

I GOT AN ENGINE LIGHT ABOUT BEGINNING OF NOVEMBER CODE WAS P0430, DEFINITION IS "CATALYST SYSTEM EFFICIENCY BANK 2", THIS COULD BE CAUSED BY HIGH ENGINE OIL OR COOLANT USAGE. KNOWING THIS I CHECK MY TAHOE FOR COOLANT LEAKS, NO VISIBLE LEAKS AT ALL, I TAKE THE COVER OFF THE CYLINDER HEAD AND I FIND A LOT OF SLUDGE, NOW I KNOW WH…

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I GOT AN ENGINE LIGHT ABOUT BEGINNING OF NOVEMBER CODE WAS P0430, DEFINITION IS "CATALYST SYSTEM EFFICIENCY BANK 2", THIS COULD BE CAUSED BY HIGH ENGINE OIL OR COOLANT USAGE. KNOWING THIS I CHECK MY TAHOE FOR COOLANT LEAKS, NO VISIBLE LEAKS AT ALL, I TAKE THE COVER OFF THE CYLINDER HEAD AND I FIND A LOT OF SLUDGE, NOW I KNOW WHERE THE ANTIFREEZE IS GOING. MY TAHOE IS STILL RUNNING BUT WITH THE ENGINE LIGHT ON AND WITH A MISFIRE DUE TO THE POROUS CYLINDER HEAD, DON'T KNOW HOW MUCH MORE IS GOING TO LAST AND CAN'T REALLY STOP THE TAHOE BECAUSE IT'S A DAILY DRIVER. *TR

NHTSA ODI #10663266

88,000 miles · Dec 9, 2014
EngineCrash

VEHICLE BEGINS TO IDLE ROUGH, NOTICED TAHOE CONSUMES COOLANT AT AN ABNORMAL RATE, APPROXIMATELY 1GAL/MONTH!! OUR LOCAL CHEVY DEALER CODED FOR FLEX FUEL SENSOR REPLACEMENT $1400! NO CHANGE IN CONDITION OF VEHICLE. IDLE IS NOW VERY VERY LOW! MY WIFE PICKS UP OUR KIDS, TAHOE WOULD STOP RUNNING WHILE MAKING A TURN AT AN INTERSECTI…

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VEHICLE BEGINS TO IDLE ROUGH, NOTICED TAHOE CONSUMES COOLANT AT AN ABNORMAL RATE, APPROXIMATELY 1GAL/MONTH!! OUR LOCAL CHEVY DEALER CODED FOR FLEX FUEL SENSOR REPLACEMENT $1400! NO CHANGE IN CONDITION OF VEHICLE. IDLE IS NOW VERY VERY LOW! MY WIFE PICKS UP OUR KIDS, TAHOE WOULD STOP RUNNING WHILE MAKING A TURN AT AN INTERSECTION!!! NO POWER = NO POWER STEERING!! SHE BARELY AVOIDS AN ACCIDENT!! SHE ALONG WITH THE KIDS WILL NOT RIDE IN THE (FAMILY CAR) THE TAHOE UNTIL IT IS FIXED. DON'T TRUST OUR LOCAL CHEVY DEALERSHIP, DUE TO LACK OF INTEGRITY!! WE WERE PROUD AND LOYAL CHEVY OWNERS, WE ALSO OWN A 91 GMC SIERRA 1500 5.7L WITH 232000 MI. AND A 98 CHEVY 1500 V-6 113590 MI PICK-UP, BOTH STILL RUNNING VERY STRONG WITH ABSOLUTELY NO ISSUES! RESEARCHED THIS ISSUE, DEFECTIVE CASTECH HEADS, GM IS AWARE OF THIS PROBLEM, TSB 06-06-01-019B, VERY DISAPPOINTED TO STATE THE LEAST OF HOW GM IS HANDLING THIS SITUATION. COMPLAINED TO GM CORPORATE, THEY STATED THEY WILL NOT BE ABLE TO ASSIST AND THAT WE WOULD HAVE TO TAKE IT TO OUR LOCAL DEALERSHIP WHERE INTEGRITY RUNS VERY THIN!! I AM A PROUD MSGT IN THE USAF, AND FULL TIME FIREFIGHTER, IF WE CANT TRUST "THE HEARTBEAT OF AMERICA," WHO THE HELL CAN WE TRUST!! THIS PROBLEM HAS COST PUT OUR FAMILY IN THE HOLE FOR $3800 NOW AND IT LOOKS LIKE IF WE MOVE FORWARD TO FIX OURSELVES WE WILL BE IN EXCESS OF $5800 FOR THE HEADS TO BE SERVICED OR $8600 FOR NEW MOTOR SWAP!!! GM NEEDS TO TAKE RESPONSIBILITY RECALL THIS AND GET THIS ISSUE SQUARED AWAY AND MAYBE SALVAGE WHAT IS LEFT OF A LOYAL GM SUPPORTER. *TR

NHTSA ODI #10663026

235,641 miles · Nov 18, 2014
Electronic Stability Control (esc)Fuel/propulsion System

1. WHILE DRIVING ON THE INTERSTATE AT APPROX. 55-65 MPS, MY 2004 CHEVY TAHOE SHUT DOWN ALMOST CAUSING AN ACCIDENT. THIS HAS HAPPEN TO ME SEVERAL TIME UNTIL I FOUND OUT THE MILEAGE, FUEL AND THE HOLE SYSTEM WASN'T TELL THE CORRECT READING. 2. ALSO THE AIR STOPS BLOWING ON THE PASSING SIDE WHEN THE AS IS ON. WHEN THE AC IS OFF IT …

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1. WHILE DRIVING ON THE INTERSTATE AT APPROX. 55-65 MPS, MY 2004 CHEVY TAHOE SHUT DOWN ALMOST CAUSING AN ACCIDENT. THIS HAS HAPPEN TO ME SEVERAL TIME UNTIL I FOUND OUT THE MILEAGE, FUEL AND THE HOLE SYSTEM WASN'T TELL THE CORRECT READING. 2. ALSO THE AIR STOPS BLOWING ON THE PASSING SIDE WHEN THE AS IS ON. WHEN THE AC IS OFF IT STILL BLOWS HEAT ONLY ON THE PASSENGER SIDE. 3. WHEN YOUR DRIVING THE VEHICLE AND STOPS AT A RED LIGHT THEN GET BACK ON THE GAS TO PULL OFF IT ACTS LIKE IT DON'T WANT TO PULL UNTIL I GET OFF THE GAS THEN GET BACK ON IT LIKE THE TRANSMISSION IS SLIPPING. SO I HAD THE STRAINER, FILTER AND GASKET CHANGE ON THE TRANSMISSION AND IT STILL DOES IT. 4. WHEN I GET READY TO PARK THE TRUCK DOES PUT-PUT SOUND LIKE IT WANTS TO SHUT OFF THEN IT PICKS BACK UP. *TR

NHTSA ODI #10658984

Official recalls

2

05V163000 · Seat Belts:rear/other

Apr 22, 2005

ON CERTAIN CREW CAB PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE 2ND ROW CENTER OCCUPANT SEAT BELT ROUTING MAY MAKE IT DIFFICULT TO POSITION THE LAP PORTION OF THE SAFETY BELT LOW AROUND THE HIPS OF OCCUPANTS, ESPECIALLY SMALLER OCCUPANTS, SEATED IN THIS POSITION. APPROPRIATE USE OF A CHILD SEAT OR BOOSTER SEAT, AS RECOMMENDED FOR SMALL CHILDREN, DOES IMPROVE THE FIT CONDITION FOR THIS USER GROUP. IN ADDITION TO INSTRUCTIONS ON PROPER INFANT AND YOUNG CHILD RESTRAINT (WITH CHILD SEATS OR BOOSTERS), SPECIAL VERBIAGE FOR RESTRAINING OLDER CHILD IS INCLUDED IN THE OWNER'S MANUAL. ALSO, THE SUGGESTED SEAT BELT FIT/ROUTING FOR ADULTS, IRRESPECTIVE OF SEATING POSITION, IS DESCRIBED IN THE OWNER'S MANUAL TEXT.

Consequence & remedy

Consequence: A LAP PORTION OF THE SEAT BELT ROUTING THAT IS NOT LOW AND SNUG ON THE HIPS CAN ALLOW THE LAP BELT TO RIDE UP ON AN OCCUPANT'S ABDOMEN INSTEAD OF FITTING LOW AROUND THEIR HIPBONES, AND THEREFORE, CAN EXPOSE THEM TO MORE RISK OF ABDOMINAL AND INTERNAL ORGAN INJURY.

Remedy: DEALERS WILL CUT OPEN THE GUIDE LOOP, REMOVE A PORTION OF THE LOOP, AND THEN THE REMAINING TWO SIDES SHOULD BE FOLDED OVER AND SECURED WITH A RETAINER FREE OF CHARGE. THE RECALL BEGAN ON JULY 21, 2005. OWNERS MAY CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, OR HUMMER AT 1-800-732-5493.

04V045000 · Service Brakes, Hydraulic

Feb 4, 2004

CERTAIN SPORT UTILITY VEHICLES, PICKUP TRUCKS, AND PASSENGER VANS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 135, ?PASSENGER CAR BRAKE SYSTEMS.? SOME OF THESE VEHICLES WERE PRODUCED WITH AN OUT-OF-SPECIFICATION BRAKE HYDRO-BOOST HOUSING RELIEF VALVE BORE.

Consequence & remedy

Consequence: CONSEQUENTLY, THE VALVE O-RING SEAL MAY FRACTURE. STEERING EFFORTS MAY BE SLIGHTLY INCREASED WHILE BRAKING OR PARKING. UNDER CERTAIN DRIVING CONDITIONS, A FRACTURED SEAL MAY REQUIRE A SLIGHT INCREASE IN THE APPLIED BRAKE PEDAL EFFORT TO ACHIEVE THE SAME VEHICLE DECELERATION RATE AS PRIOR TO THE SEAT FRACTURE.

Remedy: DEALERS ARE TO REPLACE THE HYDRO-BOOST RELIEF VALVE. THE RECALL BEGAN ON JUNE 18, 2004. OWNERS SHOULD CONTACT CADILLAC AT 1-866-982-2339; CHEVROLET AT 1-800-630-2438; GMC AT 1-866-996-9463; OR HUMMER AT 1-866-486-6376.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.