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2004 Chevrolet Tahoe

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Chevrolet Tahoe do not stand out strongly from the model-year median of 246.

About this comparison →

When problems were reported

Mileage at the reported incident

388 reports with mileage · 79 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 214 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 60 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 29 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

25 crash reports7 fire reports14 injury reports

What owners actually said

467 reports
57,114 miles · Oct 26, 2019
Fuel/propulsion System

THE TAHOE USED AS OUR VOLUNTEER FIRE DEPARTMENT MEDICAL TRUCK WAS SPEWING FUEL FROM ABOVE THE GAS TANK. WE DROPPED THE TANK AND FOUND THE LINES ON THE TOP OF THE FUEL TANK RUSTED SEVERELY TO THE POINT OF FAILURE. IT WAS FIRST NOTICED ON A MEDICAL RUN WITH THE ENGINE IDLING.

NHTSA ODI #11271234

150,000 miles · Sep 1, 2019
Electrical System

THE MAIN ENGINE WIRING HARNESS WAS FULL OF CONDENSATE AND CORRODED. THE VEHICLE WOULD JUST SHUT OFF WHILE DRIVING. TOOK MULTIPLE TRIPS TO THE MECHANIC SHOP FOR THEM TO BE ABLE TO DUPLICATE AND CORRECT THE ISSUE. ONLINE RESEARCH SHOWS MANY TAHOE OWNERS EXPERIENCING THE SAME ISSUES.

NHTSA ODI #11252648

100,000 miles · Mar 28, 2019
EngineFire

TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. THE CONTACT STATED THAT TEN MINUTES AFTER THE VEHICLE WAS PARKED, IT CAUGHT FIRE. THE FIRE DEPARTMENT WAS CALLED AND EXTINGUISHED THE FIRE. THE CONTACT WAS UNSURE AS TO WHERE THE FIRE ORIGINATED. A FIRE REPORT WAS FILED. THERE WERE NO INJURIES. THE VEHICLE WAS TOWED TO A TOW FACILITY.…

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TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. THE CONTACT STATED THAT TEN MINUTES AFTER THE VEHICLE WAS PARKED, IT CAUGHT FIRE. THE FIRE DEPARTMENT WAS CALLED AND EXTINGUISHED THE FIRE. THE CONTACT WAS UNSURE AS TO WHERE THE FIRE ORIGINATED. A FIRE REPORT WAS FILED. THERE WERE NO INJURIES. THE VEHICLE WAS TOWED TO A TOW FACILITY. IT WAS UNKNOWN YET IF THE VEHICLE WAS DESTROYED. THE VEHICLE WAS NOT DIAGNOSED. THE DEALER AND MANUFACTURER WERE NOT CONTACTED. THE APPROXIMATE FAILURE MILEAGE WAS 100,000.

NHTSA ODI #11192145

115,000 miles · Dec 31, 2018
Service Brakes

TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. THE CONTACT STATED THAT THE BRAKE PEDAL TRAVELED TO THE FLOORBOARD WHEN IT WAS DEPRESSED. ALSO, "STABILITY SYSTEM DISABLED- SERVICE BRAKE SYSTEM" FLASHED ON THE INSTRUMENT PANEL. THE CONTACT HAD TO APPLY FORCE TO THE BRAKE PEDAL TO MANEUVER THE VEHICLE OUT OF A DRIVE-THRU AREA OF A BU…

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TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. THE CONTACT STATED THAT THE BRAKE PEDAL TRAVELED TO THE FLOORBOARD WHEN IT WAS DEPRESSED. ALSO, "STABILITY SYSTEM DISABLED- SERVICE BRAKE SYSTEM" FLASHED ON THE INSTRUMENT PANEL. THE CONTACT HAD TO APPLY FORCE TO THE BRAKE PEDAL TO MANEUVER THE VEHICLE OUT OF A DRIVE-THRU AREA OF A BUSINESS ESTABLISHMENT. THE CONTACT TURNED OFF AND RESTARTED THE VEHICLE. THE VEHICLE WAS PARKED AT THE CONTACT'S RESIDENCE DUE TO THE FAILURE. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 04V045000 (SERVICE BRAKES, HYDRAULIC). THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 115,000.

NHTSA ODI #11164195

160,000 miles · Dec 7, 2018
Engine

THE REAR MAIN DEAL WENT BAD IN ALMOST ALL OF THE TRUCKS AND SUVS WITH A 4.8L OR 5.3L ENGINE IN THEM WHERE THE POUR OIL EVERYWHERE AND THIS COULD BE CONSIDERED AN EPA VIOLATION AND A FIRE HAZARD IT NEEDS TO BE RECALLED ASAP SO WE CAN SAVE LIVES AND SAVE THE ENVIRONMENT

NHTSA ODI #11156890

127,617 miles · Oct 19, 2018
Service Brakes

DRIVING DOWN THE ROAD AROUND 25 TO 30 MPH AND A KID RAN OUT BETWEEN TWO CARS AND I SLAMMED ON THE BRAKES AND THEY PARTIALLY FAILED. THE TRUCK EVENTUALLY STOPPED, BUT IMMEDIATELY GOT A BRAKE FAILURE WARNING AND I HAD TO HOLD THE PEDDLE TO THE WALL TO STOP THE REMAINING MILE OR SO HOME. I GET HOME AND LOOK UNDER THE DRIVERS DOOR T…

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DRIVING DOWN THE ROAD AROUND 25 TO 30 MPH AND A KID RAN OUT BETWEEN TWO CARS AND I SLAMMED ON THE BRAKES AND THEY PARTIALLY FAILED. THE TRUCK EVENTUALLY STOPPED, BUT IMMEDIATELY GOT A BRAKE FAILURE WARNING AND I HAD TO HOLD THE PEDDLE TO THE WALL TO STOP THE REMAINING MILE OR SO HOME. I GET HOME AND LOOK UNDER THE DRIVERS DOOR TO INVESTIGATE A PUDDLE AND I SEE SMOKE WHERE THE RUPTURED BRAKE LINE HAD BEEN SPRAYING BRAKE FLUID ON THE CATALYTIC CONVERTER. THOUGHT FOR SURE THE TRUCK WAS GOING TO CATCH ON FIRE. THE BRAKES WERE JUST SERVICED, PADS AND ROTORS A YEAR OR SO AGO, SO I HAD NO CLUE THE LINES WERE BAD. JUST GOT HOME TO SEARCH ON THIS AND SEE THAT THE NHTSA HAS BEEN INVESTIGATING THIS, BUT NOT MUCH HAS HAPPENED WITH THIS SINCE 2014. VERY DISTRESSING. SEEMS THE ONLY THING THAT HAS BEEN DONE IS GM IS OFFERING THE REPLACEMENT LINES FOR SALE, BUT NO MENTION THAT THE DEALERS WANT $2,000 OR MORE TO INSTALL THEM?? I AM VERY THANKFUL THAT THIS KID IS STILL ALIVE AND WE BOTH DID NOT HAVE TO ENDURE A DEATH DUE TO THE CLOSE CALL. HOWEVER, I'M EXTREMELY DISTURBED THAT THIS IS A KNOWN ISSUE WITH MILLIONS OF THESE TRUCKS ON THE ROAD AND NOTHING IS BEING DONE WITH THIS TICKING TIME BOMB. EVERY SINGLE SUCH AFFECTED TRUCK WILL EVENTUALLY RUN INTO THE SAME ISSUE, AND PEOPLE ARE GOING TO GET KILLED. GM IS CLEARLY NOT ADDRESSING THIS OR EVEN WARNING PEOPLE OF THE HIDDEN PROBLEM. WHY WON'T YOU GUYS DO ANYTHING ABOUT THIS BIG PROBLEM? YOU'VE KNOW ABOUT THIS FOR 4 YEARS AND NOTHINGS BEEN DONE? I'M SHOCKED, THAT GM HAS BEEN ABLE TO AVOID ALL RESPONSIBILITY DUE TO A MFRS DEFECT BY USING CHEAP AND INFERIOR PRODUCTS THAT DO NOT HOLD UP IN THE NORTHERN CLIMATES. COATED BRAKE LINES SHOULD BE MANDATED!!! JUST CAME BACK FROM THE NEXT PAGE TO QUALIFY: NO CRASH - BY ABOUT 1 FOOT. NO FIRE - VERY LUCKY. NO INJURY/FATALITY - THIS VERY CLOSE! I WOULD LIKE A CALL BACK.

NHTSA ODI #11141452

Mileage unknown · Aug 1, 2018
Service Brakes

COMPLETE BRAKE FAILURE PEDAL STRAIGHT TO THE FLOOR MAIN BRAKE LINE MIDWAY OF THE TRUCK COMPLETELY BLEW APART MY SON JUST DROVE 2 HOURS PULLED IN THE DRIVEWAY I WENT TO MOVE HIS CAR THANK GOODNESS PUT THE BRAKE PEDAL TO THE FLOOR AND FLUID WAS EVERYWHERE I HAVE READ THAT THIS PROBLEM IS A 1 + 1,000 ON CHEVY TRUCKS HOWEVER I HAVE …

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COMPLETE BRAKE FAILURE PEDAL STRAIGHT TO THE FLOOR MAIN BRAKE LINE MIDWAY OF THE TRUCK COMPLETELY BLEW APART MY SON JUST DROVE 2 HOURS PULLED IN THE DRIVEWAY I WENT TO MOVE HIS CAR THANK GOODNESS PUT THE BRAKE PEDAL TO THE FLOOR AND FLUID WAS EVERYWHERE I HAVE READ THAT THIS PROBLEM IS A 1 + 1,000 ON CHEVY TRUCKS HOWEVER I HAVE PURCHASED A CHEVY 2005 TAHOE 1 YEAR DIFFERENCE AND THIS WEEKEND THE SAME EXACT THING HAPPENED TRAVELING BACK FROM A WEEKEND AWAY AND COMPLETE BRAKE LINE FAILURE BRAKE LINE COMPLETELY BUSTED HALFWAY DOWN AND FLUID EVERYWHERE SO I GUESS I AM TOO IN 2000 SEEMS A LITTLE COINCIDENTAL I AM IN OHIO AND I HAVE READ ABOUT THE SALT BRINE AND EVERYTHING HOWEVER I HAVE ONE OF THE CLEANEST TRUCKS AROUND WE ARE DETAIL FREAKS EVERY ONE OF OUR CARS IS TAKEN CARE OF SOMETHING IS DEFINITELY WRONG WITH THESE YEARS OF TAHOES AND IT'S GOING TO KILL SOMEBODY ONCE AGAIN WE WERE ON A TWO-HOUR TRIP HOME STOP TO USE THE BATHROOM THE NEXT TIME WE HIT THE BRAKES THEY WERE TOTALLY GONE HAD TO USE EMERGENCY BRAKE TO STOP AND PULL OVER WE FEEL THE DIVINE INTERVENTION ON BOTH INCIDENCES AND ARE BLESSED THAT SOMEONE WAS LOOKING OUT FOR US AND IT SURE WASN'T CHEVY

NHTSA ODI #11115053

183,000 miles · May 14, 2018
Electrical System

TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. THE CONTACT STATED THAT THE ELECTRICAL SYSTEM IN THE VEHICLE STOPPED WORKING WITHOUT WARNING, WHICH CAUSED THE BATTERY TO DIE. THE CONTACT REPLACED THE BATTERY MULTIPLE TIMES. THE VEHICLE WAS TAKEN TO AN UNKNOWN DEALER, BUT WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT CONTA…

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TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. THE CONTACT STATED THAT THE ELECTRICAL SYSTEM IN THE VEHICLE STOPPED WORKING WITHOUT WARNING, WHICH CAUSED THE BATTERY TO DIE. THE CONTACT REPLACED THE BATTERY MULTIPLE TIMES. THE VEHICLE WAS TAKEN TO AN UNKNOWN DEALER, BUT WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS 183,000.

NHTSA ODI #11093804

200,000 miles · Apr 19, 2018
Unknown Or Other

WHILE RUNNING THE AC WHILE DRIVING OR STOPPED, THE AC TEMPERATURE WOULD AUTOMATICALLY SWITCH TO WARM AIR. THIS IS WITH THE AC BUTTON PUSH ON WITH THE UNIT WORKING PROPERLY. IF YOU SHUT THE CAR OFF AND BACK ON AGAIN IT WOULD RESET AND WORK AGAIN. BUT SHORTY AFTER IT WOULD DO IT AGAIN AND AGAIN

NHTSA ODI #11089017

112,000 miles · Nov 26, 2017
Service Brakes

BRAKE LINE RUSTED. LOST FLUID AND BRAKES WHILE DRIVING. HAVE BEEN DRIVING FOR 53 YEARS. NEVER HAD THIS HAPPEN WITH ANY OTHER VEHICLE.

NHTSA ODI #11048477

Official recalls

2

05V163000 · Seat Belts:rear/other

Apr 22, 2005

ON CERTAIN CREW CAB PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE 2ND ROW CENTER OCCUPANT SEAT BELT ROUTING MAY MAKE IT DIFFICULT TO POSITION THE LAP PORTION OF THE SAFETY BELT LOW AROUND THE HIPS OF OCCUPANTS, ESPECIALLY SMALLER OCCUPANTS, SEATED IN THIS POSITION. APPROPRIATE USE OF A CHILD SEAT OR BOOSTER SEAT, AS RECOMMENDED FOR SMALL CHILDREN, DOES IMPROVE THE FIT CONDITION FOR THIS USER GROUP. IN ADDITION TO INSTRUCTIONS ON PROPER INFANT AND YOUNG CHILD RESTRAINT (WITH CHILD SEATS OR BOOSTERS), SPECIAL VERBIAGE FOR RESTRAINING OLDER CHILD IS INCLUDED IN THE OWNER'S MANUAL. ALSO, THE SUGGESTED SEAT BELT FIT/ROUTING FOR ADULTS, IRRESPECTIVE OF SEATING POSITION, IS DESCRIBED IN THE OWNER'S MANUAL TEXT.

Consequence & remedy

Consequence: A LAP PORTION OF THE SEAT BELT ROUTING THAT IS NOT LOW AND SNUG ON THE HIPS CAN ALLOW THE LAP BELT TO RIDE UP ON AN OCCUPANT'S ABDOMEN INSTEAD OF FITTING LOW AROUND THEIR HIPBONES, AND THEREFORE, CAN EXPOSE THEM TO MORE RISK OF ABDOMINAL AND INTERNAL ORGAN INJURY.

Remedy: DEALERS WILL CUT OPEN THE GUIDE LOOP, REMOVE A PORTION OF THE LOOP, AND THEN THE REMAINING TWO SIDES SHOULD BE FOLDED OVER AND SECURED WITH A RETAINER FREE OF CHARGE. THE RECALL BEGAN ON JULY 21, 2005. OWNERS MAY CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, OR HUMMER AT 1-800-732-5493.

04V045000 · Service Brakes, Hydraulic

Feb 4, 2004

CERTAIN SPORT UTILITY VEHICLES, PICKUP TRUCKS, AND PASSENGER VANS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 135, ?PASSENGER CAR BRAKE SYSTEMS.? SOME OF THESE VEHICLES WERE PRODUCED WITH AN OUT-OF-SPECIFICATION BRAKE HYDRO-BOOST HOUSING RELIEF VALVE BORE.

Consequence & remedy

Consequence: CONSEQUENTLY, THE VALVE O-RING SEAL MAY FRACTURE. STEERING EFFORTS MAY BE SLIGHTLY INCREASED WHILE BRAKING OR PARKING. UNDER CERTAIN DRIVING CONDITIONS, A FRACTURED SEAL MAY REQUIRE A SLIGHT INCREASE IN THE APPLIED BRAKE PEDAL EFFORT TO ACHIEVE THE SAME VEHICLE DECELERATION RATE AS PRIOR TO THE SEAT FRACTURE.

Remedy: DEALERS ARE TO REPLACE THE HYDRO-BOOST RELIEF VALVE. THE RECALL BEGAN ON JUNE 18, 2004. OWNERS SHOULD CONTACT CADILLAC AT 1-866-982-2339; CHEVROLET AT 1-800-630-2438; GMC AT 1-866-996-9463; OR HUMMER AT 1-866-486-6376.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.