NHTSA owner reports · September 18, 2026 snapshot.
Electrical System complaints
56 reportsClear category filter89,000 miles · Aug 16, 2018
Electrical System
ELECTRIC RECALL SINCE 2016, I HAVE HAD A CONTINUOUS PROBLEM WITH MY CARS ELECTRIC FEATURES. IT STARTED WITH THE RADIO RANDOMLY SHUTTING OFF, THEN I NOTICED THAT WHEN I WOULD PARK MY CAR, I WAS UNABLE TO TAKE MY KEY OUT OF THE IGNITION AS IF IT WAS STUCK. THIS HAS CAUSED MULTIPLE SITUATIONS WHERE I WOULD HAVE TO LEAVE MY KEY IN …
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ELECTRIC RECALL SINCE 2016, I HAVE HAD A CONTINUOUS PROBLEM WITH MY CARS ELECTRIC FEATURES. IT STARTED WITH THE RADIO RANDOMLY SHUTTING OFF, THEN I NOTICED THAT WHEN I WOULD PARK MY CAR, I WAS UNABLE TO TAKE MY KEY OUT OF THE IGNITION AS IF IT WAS STUCK. THIS HAS CAUSED MULTIPLE SITUATIONS WHERE I WOULD HAVE TO LEAVE MY KEY IN THE IGNITION BECAUSE I COULDN'T TURN OFF MY CAR. EVENTUALLY MY CAR WAS STOLEN DUE TO THIS ISSUE. LUCKILY, I WAS ABLE TO GET MY CAR BACK, HOWEVER, THE PROBLEM STILL PERSISTS. ANYTIME I STOP MY VEHICLE AND PUT IT IN PARK, THE KEY STILL STICKS AND I CANNOT GET IT OUT.
NHTSA ODI #11120392
69,896 miles · Aug 9, 2018
Electrical System
TL* THE CONTACT OWNS A 2013 CHEVROLET SONIC. WHILE THE VEHICLE WAS STATIONARY, THE KEY WAS REMOVED FROM THE IGNITION, BUT THE ENGINE FAILED TO TURN OFF. IN ADDITION, THE VEHICLE WOULD NOT ACCELERATE BEYOND 5 MPH. FURTHERMORE, ALL OF THE POWER WINDOWS BECAME INOPERATIVE. THE DEALER (POWER CHEVROLET, 500 SW SUBLIMITY BLVD, SUBLIMI…
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TL* THE CONTACT OWNS A 2013 CHEVROLET SONIC. WHILE THE VEHICLE WAS STATIONARY, THE KEY WAS REMOVED FROM THE IGNITION, BUT THE ENGINE FAILED TO TURN OFF. IN ADDITION, THE VEHICLE WOULD NOT ACCELERATE BEYOND 5 MPH. FURTHERMORE, ALL OF THE POWER WINDOWS BECAME INOPERATIVE. THE DEALER (POWER CHEVROLET, 500 SW SUBLIMITY BLVD, SUBLIMITY, OREGON 97385, (866) 928-5319) WAS MADE AWARE OF THE FAILURES AND REPAIRED THE WIRING IN THE VEHICLE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURES AND PROVIDED THE CONTACT WITH CASE NUMBERS: 8-4486719908 AND 8-4102065156. THE FAILURE MILEAGE WAS APPROXIMATELY 69,896.
NHTSA ODI #11118802
98,999 miles · Aug 4, 2018
Electrical SystemElectronic Stability Control (esc)
"TAKATA RECALL". MY AIR CONDITIONER WENT OUT ON MAY 28,2018 WHILE I WAS SITTING IN MY YARD WAITING TO COOK OFF MY CAR. SO I HAVE REPLACED THE AIR COMPRESSOR FUSE AND RELAYS AND IT STILL DOES NOT WORK. IT CAME ON ONCE SINCE THEY HAVE BEEN EXCHANGED AND THE COMPRESSOR STILL WILL NOT COME BACK ON AFTER I HAVE HAD IT UNPLUGGED AND P…
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"TAKATA RECALL". MY AIR CONDITIONER WENT OUT ON MAY 28,2018 WHILE I WAS SITTING IN MY YARD WAITING TO COOK OFF MY CAR. SO I HAVE REPLACED THE AIR COMPRESSOR FUSE AND RELAYS AND IT STILL DOES NOT WORK. IT CAME ON ONCE SINCE THEY HAVE BEEN EXCHANGED AND THE COMPRESSOR STILL WILL NOT COME BACK ON AFTER I HAVE HAD IT UNPLUGGED AND PLUGGED BACK IN.
NHTSA ODI #11115774
44,000 miles · Jul 9, 2018
Electrical SystemStructure
TL* THE CONTACT OWNS A 2013 CHEVROLET SONIC. THE CONTACT WAS UNABLE TO UNLOCK THE VEHICLE'S DOORS AND BECAME LOCKED OUT OF THE VEHICLE FOR HOURS. THE CONTACT STATED THAT THE DOORS WERE FINALLY ABLE TO OPEN AFTER SEVERAL ATTEMPTS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC AND WAS INFORMED THAT THERE WAS A SHORTAGE DUE TO A…
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TL* THE CONTACT OWNS A 2013 CHEVROLET SONIC. THE CONTACT WAS UNABLE TO UNLOCK THE VEHICLE'S DOORS AND BECAME LOCKED OUT OF THE VEHICLE FOR HOURS. THE CONTACT STATED THAT THE DOORS WERE FINALLY ABLE TO OPEN AFTER SEVERAL ATTEMPTS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC AND WAS INFORMED THAT THERE WAS A SHORTAGE DUE TO A FAILING DOOR SENSOR. THE CONTACT CALLED JENNINGS CHEVROLET BUICK GMC AT (717) 496-4158 (LOCATED AT 916 NORLAND AVE, CHAMBERSBURG, PA 17201) WHERE AN APPOINTMENT WAS SCHEDULED FOR DIAGNOSTIC TESTING AND REPAIRS. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 44,000. THE VIN WAS NOT AVAILABLE.
NHTSA ODI #11110335
89,000 miles · Mar 21, 2018
Electrical SystemPower Train
AFTER SEVERAL MANUFACTURAL REPAIRS MY CAR CONTINUES TO RUN HOT. I HAVE HAD OVER $2000 WORTH OF REPAIRS AND MY CAR CONTINUES TO RUN HOT. ALSO THE ELECTRICAL SYSTEM APPEARS TO BE GOING KNOW IF YOU CLOSE THE DOOR WITH THE KEYS IN THE IGNITION THE CAR LOCKS.
NHTSA ODI #11080421
92,000 miles · Feb 18, 2018
Electrical SystemFuel/propulsion SystemSeats
MY DRIVER SIDE WINDOW HAS WENT DOWN 3 TIMES ONLY THE DRIVER SIDE WINDOW SWITCH QUITS THEY CAN ROLL IT UP AT THE SHOP WITH A COMPUTER BUT I CANT
NHTSA ODI #11073447
16,000 miles · Dec 18, 2017
Electrical SystemElectronic Stability Control (esc)EngineCrash
THINGS STARTED AFTER MY VEHICLE WAS REPAIRED AFTER A CAR HIT ME AND TOOK OFF. I NOTICED THE CHECK ENGINE LIGHT CAME AND STAYED ON, AT CERTAIN TIMES THE CAR EITHER WHILE DRIVING OR WHILE STOPPED THE CAR WILL EITHER SHAKE FOR 2-3 MINUTES OR ALSO WHILE STATIONARY THE TRACTION SYSTEM LIGHT WILL COME ON THEN TURN OFF. I'VE ALSO EXPER…
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THINGS STARTED AFTER MY VEHICLE WAS REPAIRED AFTER A CAR HIT ME AND TOOK OFF. I NOTICED THE CHECK ENGINE LIGHT CAME AND STAYED ON, AT CERTAIN TIMES THE CAR EITHER WHILE DRIVING OR WHILE STOPPED THE CAR WILL EITHER SHAKE FOR 2-3 MINUTES OR ALSO WHILE STATIONARY THE TRACTION SYSTEM LIGHT WILL COME ON THEN TURN OFF. I'VE ALSO EXPERIENCED ISSUES WITH SLOW OR NOT AS RESPONSIVE ACCELERATION OR UNPROMPTED RPG GAUGE REVVING AND SOMETIMES THATS COUPLED WITH THE SHAKING TO THE POINT THAT MY HAS SHUT OFF WHILE DRIVING DOWN A CITY STREET. I WAS NEVER AWARE OF ANY RECALLS SO IM NOT SURE IF IT HAS ANYTHING TO DO WITH A POSSIBLE RECALL THAT HASNT BEEN DIAGNOSED BUT THERES GREAT CAUSE FOR CONCERN. - SN: I WASNT ABLE TO CHOOSE EVERY AFFECTED PART.
NHTSA ODI #11055177
38,000 miles · Oct 2, 2017
Electrical System
AT AROUND 38,000 MILES THE ODOMETER AND TRIP METER ON MY 2013 SONIC STOPPED DISPLAYING NUMBERS AND INSTEAD SHOWS JUST 3 DASHES. DISCONNECTING THE CAR'S BATTERY FOR 30 MINS, RECONNECTING, AND STARTING THE CAR DISPLAYS THE MILEAGE FOR A FEW SECONDS AND THEN RETURNS TO THE ---. SAME HAPPENS WHEN PULLING THE FUSE FOR THE GAUGE CLUST…
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AT AROUND 38,000 MILES THE ODOMETER AND TRIP METER ON MY 2013 SONIC STOPPED DISPLAYING NUMBERS AND INSTEAD SHOWS JUST 3 DASHES. DISCONNECTING THE CAR'S BATTERY FOR 30 MINS, RECONNECTING, AND STARTING THE CAR DISPLAYS THE MILEAGE FOR A FEW SECONDS AND THEN RETURNS TO THE ---. SAME HAPPENS WHEN PULLING THE FUSE FOR THE GAUGE CLUSTER; THE MILEAGE IS DISPLAYED FOR A FEW SECONDS AND THEN RETURNS TO THE ---. ATTEMPTING TO RESET THE TRIP METER RESULTS IN THE NORMAL 'BEEP' BUT NUMBERS ARE NOT DISPLAYED. BROUGHT THE CAR TO THE DEALERSHIP AND SINCE THE VEHICLE IS OUT OF WARRANTY THEY WANT A NONREFUNDABLE DEPOSIT OF $700 JUST TO DIAGNOSE, PARTS AND LABOR WOULD BE AN ADDITIONAL BILL ON TOP OF THAT. RIDICULOUS. SINCE THIS IS LIKELY A COMPUTER ISSUE IT'S BEYOND THE SCOPE OF WORK THAT CAN BE PERFORMED BY MY TRUSTED LOCAL GARAGE AND AS A RESULT I HAVE NOT HAD THE ISSUED CORRECTED. THIS SHOULD BE A GM RECALL. KNOWING MY VEHICLE'S MILEAGE IS CRITICAL SAFETY INFORMATION AS IT IS A BENCHMARK FOR ROUTINE MAINTENANCE, AS WELL AS FOR ACCURATELY REPORTING INSURANCE INFORMATION.
NHTSA ODI #11031420
Mileage unknown · Aug 16, 2017
Air BagsElectrical SystemCrash
LAST YEAR ON APRIL 12TH 2016 I WAS IN A CAR ACCIDENT WITH A CSX DUMP TRUCK HER MERGED ONTO MY SIDE AND HIT ME MY DOOR CAVED IN AND EVERYTHING BUT MY AIRBAG DID NOT DEPLOY IM OKAY AND SO IS MY CAR BUT I HAD TO GET MY WHOLE DRIVER SIDE FIXED AND NOW MY CHILD DONT WORK AT ALL AND I HAVE A 3YR OLD THAT IS FIGURING OUT HOW TO OPEN TH…
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LAST YEAR ON APRIL 12TH 2016 I WAS IN A CAR ACCIDENT WITH A CSX DUMP TRUCK HER MERGED ONTO MY SIDE AND HIT ME MY DOOR CAVED IN AND EVERYTHING BUT MY AIRBAG DID NOT DEPLOY IM OKAY AND SO IS MY CAR BUT I HAD TO GET MY WHOLE DRIVER SIDE FIXED AND NOW MY CHILD DONT WORK AT ALL AND I HAVE A 3YR OLD THAT IS FIGURING OUT HOW TO OPEN THE DOOR AND IM LOSEING SPEED AND POWER AND MY THING THAT TELLS ME HOW MANY MILES TILL THE NEXT GAS STOP IS ALL MESSED UP IT JUST TELLS ME OFF THE WALL NUMBERS AND I NEED ALL OF THIS FIXED.
NHTSA ODI #11015622
20,000 miles · Aug 4, 2017
Electrical SystemVisibility/wiper
WINDSHIELD WIPER PUMP WON'T SPRAY. WHEN LEAVE KEYS IN IGNITION DOESN'T BEEP TO TELL ME STILL IN IGNITION WHEN LOCK DOORS
NHTSA ODI #11012762
Official recalls
6Jul 27, 2023
General Motors, LLC (GM) is recalling certain 2013 Buick Verano, Chevrolet Camero, Sonic, and Volt vehicles. The driver-side air bag inflator may explode during deployment due to a manufacturing defect.
Consequence & remedy
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
Remedy: Dealers will replace the driver-side air bag module, free of charge. On some 2013 Volt vehicles, the steering wheel will be replaced as well, free of charge. Owner notification letters were mailed October 23, 2023. Owners may contact Buick customer service at 1-800-521-7300 and Chevrolet customer service at 1-800-222-1020. GM's number for this recall is N232413120.
Apr 28, 2016
General Motors LLC (GM) is recalling certain model year 2013-2016 Chevrolet Sonic and Trax vehicles and 2013-2015 Chevrolet Spark vehicles equipped with a Bring Your Own Media radio. The affected radios may fail to provide an audible warning chime when the driver, after turning off the ignition and leaving the key in the cylinder, waits 10 minutes or longer to open the door. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 114 "Theft Protection."
Consequence & remedy
Consequence: Without audible indicators, the driver may leave the key in the ignition, increasing the risk of theft.
Remedy: GM will notify owners, and dealers will update the radio software, free of charge. The manufacturer has not yet provided a notification schedule. Owners may contact Chevrolet customer service at 1-800-222-1020. GM's number for this recall is 17130.
Additional source detail variants (2)
Electrical System:software
General Motors LLC (GM) is recalling certain model year 2013-2016 Chevrolet Sonic and Trax vehicles and 2013-2015 Chevrolet Spark vehicles equipped with a Bring Your Own Media radio. The affected radios may fail to provide an audible warning chime when the driver, after turning off the ignition and leaving the key in the cylinder, waits 10 minutes or longer to open the door. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 114 "Theft Protection."
Consequence: Without audible indicators, the driver may leave the key in the ignition, increasing the risk of theft.
Remedy: GM will notify owners, and dealers will update the radio software, free of charge. The manufacturer has not yet provided a notification schedule. Owners may contact Chevrolet customer service at 1-800-222-1020. GM's number for this recall is 17130.
Equipment:electrical:radio/tape Deck/cd Etc.
General Motors LLC (GM) is recalling certain model year 2013-2016 Chevrolet Sonic and Trax vehicles and 2013-2015 Chevrolet Spark vehicles equipped with a Bring Your Own Media radio. The affected radios may fail to provide an audible warning chime when the driver, after turning off the ignition and leaving the key in the cylinder, waits 10 minutes or longer to open the door. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 114 "Theft Protection."
Consequence: Without audible indicators, the driver may leave the key in the ignition, increasing the risk of theft.
Remedy: GM will notify owners, and dealers will update the radio software, free of charge. The manufacturer has not yet provided a notification schedule. Owners may contact Chevrolet customer service at 1-800-222-1020. GM's number for this recall is 17130.
Jul 2, 2014
General Motors LLC (GM) is recalling certain model year 2013-2014 Buick Encore all-wheel-drive vehicles manufactured August 23, 2012, to September 9, 2013; Verano vehicles manufactured August 8, 2012, to June 20, 2013; Chevrolet Cruze vehicles manufactured August 7, 2012, to August 16, 2013, and 2012-2014 Chevrolet Sonic vehicles manufactured May 10, 2011, to August 16, 2012 equipped with a Calix oil pan/block heater. In cold temperatures, the insulation on the engine block heater cord can become damaged, allowing the wires to be exposed.
Consequence & remedy
Consequence: Exposed wires increase the risk of electrical shock and personal injury if the cord is handled while it is plugged in.
Remedy: GM will notify owners, and dealers will replace the engine oil pan/block heater cord with a new cord that is rated for temperatures of minus 40 degree Celsius. The recall began in August 2014. Owners may contact Buick customer service at 1-800-521-7300 or Chevrolet customer service at 1-800-222-1020. GM's number for this recall is 14257.
Sep 26, 2013
General Motors (GM) is recalling certain model year 2013 and 2014 Chevrolet Sonic vehicles manufactured August 2, 2013, through August 12, 2013. Due to insufficient welds, the front fuel tank strap bracket may separate from the vehicle.
Consequence & remedy
Consequence: If the front fuel tank strap bracket separates, the increased load may lead to the failure of the other tank support. As a result, the fuel tank may come loose from the vehicle causing a fuel leak. A fuel leak, in the presence of an ignition source, may result in a fire.
Remedy: GM will notify owners, and dealers will inspect the front fuel tank strap bracket, and repair it as necessary, free of charge. The recall began on November 7, 2013. Owners may contact GM at 1-800-521-7300. GM's recall campaign number is 13296.
May 24, 2013
General Motors LLC (GM) is recalling certain model year 2013 Cadillac ATS and model year 2013 Cadillac XTS; model year 2014 Chevrolet Impala; and 2013 Chevrolet Sonic vehicles. Originally, in May 2013, GM recalled 1,627 model year 2013 Cadillac ATS and model year 2013 Cadillac XTS; and model year 2014 Chevrolet Impala vehicles. In October 2013, GM informed the agency that it was adding model year 2013 Chevrolet Sonic vehicles to this campaign , representing an additional 8,050 units. The total number of vehicles being recalled is now 9,677. On the affected vehicles, the brake lamps may intermittently flash without the brakes being applied and the cruise control may disengage. Thus, these vehicles fail to conform to the requirements of Federal Motor Vehicle Safety Standard (FMVSS) No. 108, "Lamps, reflective devices, and associated equipment."
Consequence & remedy
Consequence: If the brake lamps flash when the vehicle is not slowing, a following driver may not adjust vehicle speed when the vehicle is in fact braking, and the brake lamps are illuminating as intended, increasing the risk of a crash.
Remedy: GM will notify owners, and dealers will reprogram the body control module. The recall began on June 13, 2013. Owner's may contact Chevrolet at 1-800-630-2438 or Cadillac at 1-866-982-2339. GM's recall number is 13158.
Additional source detail variants (2)
Exterior Lighting:brake Lights
General Motors LLC (GM) is recalling certain model year 2013 Cadillac ATS and model year 2013 Cadillac XTS; model year 2014 Chevrolet Impala; and 2013 Chevrolet Sonic vehicles. Originally, in May 2013, GM recalled 1,627 model year 2013 Cadillac ATS and model year 2013 Cadillac XTS; and model year 2014 Chevrolet Impala vehicles. In October 2013, GM informed the agency that it was adding model year 2013 Chevrolet Sonic vehicles to this campaign , representing an additional 8,050 units. The total number of vehicles being recalled is now 9,677. On the affected vehicles, the brake lamps may intermittently flash without the brakes being applied and the cruise control may disengage. Thus, these vehicles fail to conform to the requirements of Federal Motor Vehicle Safety Standard (FMVSS) No. 108, "Lamps, reflective devices, and associated equipment."
Consequence: If the brake lamps flash when the vehicle is not slowing, a following driver may not adjust vehicle speed when the vehicle is in fact braking, and the brake lamps are illuminating as intended, increasing the risk of a crash.
Remedy: GM will notify owners, and dealers will reprogram the body control module. The recall began on June 13, 2013. Owner's may contact Chevrolet at 1-800-630-2438 or Cadillac at 1-866-982-2339. GM's recall number is 13158.
Electrical System
General Motors LLC (GM) is recalling certain model year 2013 Cadillac ATS and model year 2013 Cadillac XTS; model year 2014 Chevrolet Impala; and 2013 Chevrolet Sonic vehicles. Originally, in May 2013, GM recalled 1,627 model year 2013 Cadillac ATS and model year 2013 Cadillac XTS; and model year 2014 Chevrolet Impala vehicles. In October 2013, GM informed the agency that it was adding model year 2013 Chevrolet Sonic vehicles to this campaign , representing an additional 8,050 units. The total number of vehicles being recalled is now 9,677. On the affected vehicles, the brake lamps may intermittently flash without the brakes being applied and the cruise control may disengage. Thus, these vehicles fail to conform to the requirements of Federal Motor Vehicle Safety Standard (FMVSS) No. 108, "Lamps, reflective devices, and associated equipment."
Consequence: If the brake lamps flash when the vehicle is not slowing, a following driver may not adjust vehicle speed when the vehicle is in fact braking, and the brake lamps are illuminating as intended, increasing the risk of a crash.
Remedy: GM will notify owners, and dealers will reprogram the body control module. The recall began on June 13, 2013. Owner's may contact Chevrolet at 1-800-630-2438 or Cadillac at 1-866-982-2339. GM's recall number is 13158.
Sep 17, 2012
General Motors LLC (GM) is recalling certain model year 2013 Chevrolet Sonic vehicles manufactured from May 29, 2012, through August 29, 2012. When a turn signal lamp fails to operate, the Body Control Module (BCM) in these vehicles does not detect this condition and will not indicate the condition to the driver. Thus, These vehicles fail to conform to Federal Motor Vehicle Safety Standard No. 108, "Lamps, Reflective Devices, and Associated Equipment."
Consequence & remedy
Consequence: If the driver is not aware that the turn signal is not functioning and does not have the light repaired, other drivers may not be alerted that the vehicle is turning, increasing the risk of a crash.
Remedy: GM will notify owners, and dealers will reprogram the BCM and the vehicle's key fobs, free of charge. The safety recall began on October 3, 2012. Owners may contact the Chevrolet owner center at 1-866-694-6546.
Additional source detail variants (2)
Exterior Lighting:turn Signal
General Motors LLC (GM) is recalling certain model year 2013 Chevrolet Sonic vehicles manufactured from May 29, 2012, through August 29, 2012. When a turn signal lamp fails to operate, the Body Control Module (BCM) in these vehicles does not detect this condition and will not indicate the condition to the driver. Thus, These vehicles fail to conform to Federal Motor Vehicle Safety Standard No. 108, "Lamps, Reflective Devices, and Associated Equipment."
Consequence: If the driver is not aware that the turn signal is not functioning and does not have the light repaired, other drivers may not be alerted that the vehicle is turning, increasing the risk of a crash.
Remedy: GM will notify owners, and dealers will reprogram the BCM and the vehicle's key fobs, free of charge. The safety recall began on October 3, 2012. Owners may contact the Chevrolet owner center at 1-866-694-6546.
Electrical System
General Motors LLC (GM) is recalling certain model year 2013 Chevrolet Sonic vehicles manufactured from May 29, 2012, through August 29, 2012. When a turn signal lamp fails to operate, the Body Control Module (BCM) in these vehicles does not detect this condition and will not indicate the condition to the driver. Thus, These vehicles fail to conform to Federal Motor Vehicle Safety Standard No. 108, "Lamps, Reflective Devices, and Associated Equipment."
Consequence: If the driver is not aware that the turn signal is not functioning and does not have the light repaired, other drivers may not be alerted that the vehicle is turning, increasing the risk of a crash.
Remedy: GM will notify owners, and dealers will reprogram the BCM and the vehicle's key fobs, free of charge. The safety recall began on October 3, 2012. Owners may contact the Chevrolet owner center at 1-866-694-6546.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1EA21002 · Desiccated Air Bag Inflator Rupture
Opened Sep 17, 2021 · No close date supplied
Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Additional source detail variants (2)
Air Bags:frontal:driver Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Air Bags:frontal:passenger Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.