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2012 Chevrolet Sonic

Owner reports · Recalls · Investigations

More warning signs than most Sonic years

Owner complaints for the 2012 Chevrolet Sonic are substantially higher than the model-year median of 42.5.

About this comparison →

When problems were reported

Mileage at the reported incident

282 reports with mileage · 72 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Power Train. Review the 154 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine. Review the 83 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 59 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

27 crash reports5 fire reports17 injury reports

What owners actually said

354 reports
55,000 miles · Dec 27, 2015
EngineStructure

I BOUGHT THIS VEHICLE BRAND NEW. PAINT STARTED TO LOOSE SHINE ABOUT TWO MONTHS AGO ( I PERSONALLY WASH THE VEHICLE WITH PROPERLY CARS WASH SOUP). TOOK TO DEALERSHIP AND THEY CAN'T COVER UNDER MANUFACTURE WARRANTY. COST OVER $400.00. CHECK ENGINE ON. TOOK TO DEALERSHIP AND THEY FOUND TWO HOSES DAMAGED AND THERMOSTAT LEAKING.

NHTSA ODI #10816320

48,230 miles · Dec 16, 2015
Power Train

THE CLEAN AIR HOSE FROM THE THROTTLE BODY TO THE CLEAN AIR HOSE SPLIT AT THE CONVOLUTES CAUSING AN UNREGULATED AIR / FUEL RATIO AND LACK OF POWER DUE TO THE ENGINE RUNNING LEAN. POTENTIAL SAFETY ISSUE IF ACCELERATING. MILEAGE AT THE TIME OF FAILURE 77,791 KILOMETERS (48,230 MILES)

NHTSA ODI #10810693

83,261 miles · Dec 9, 2015
Power Train

THE CONSOLE GEAR SHIFT HAS A BUTTON THAT MUST BE DEPRESSED TO SHIFT. BUTTON STICKS IN DEPRESSED POSITION. CANNOT REMOVE KEYS IN PARK POSITION. THE BUTTON BROKE I HAD TO REPLACE THE WHOLE CONSOLE GEAR SHIFT AND HAVE IT INSTALLED. THERE NEEDS TO BE A RECALL ON THIS ISSUE.

NHTSA ODI #10809152

30,000 miles · Dec 6, 2015
Electrical SystemEngine

CAR WILL START BY ITSELF AFTER KEY IS PARTIALLY INSERTED INTO IGNITION AND CAR WILL TRY TO START OVER AND OVER IF LEFT IN IGNITION WHEN TURNING OFF. TOOK TO DEALER THEY BLAMED ON AFTERMARKET RADIO. HOWEVER, I AM PRETTY SURE HAS DONE ALMOST FROM THE POINT PURCHASE. DISCONNECTED RADIO STUFF AND STILL DOES SAME THING. CAR IS STATIO…

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CAR WILL START BY ITSELF AFTER KEY IS PARTIALLY INSERTED INTO IGNITION AND CAR WILL TRY TO START OVER AND OVER IF LEFT IN IGNITION WHEN TURNING OFF. TOOK TO DEALER THEY BLAMED ON AFTERMARKET RADIO. HOWEVER, I AM PRETTY SURE HAS DONE ALMOST FROM THE POINT PURCHASE. DISCONNECTED RADIO STUFF AND STILL DOES SAME THING. CAR IS STATIONARY IN PARK. NO SAFETY ISSUE OTHER THAN WHAT IS STATED.

NHTSA ODI #10808660

110,000 miles · Nov 16, 2015
Power TrainVehicle Speed Control

TL* THE CONTACT OWNS A 2012 CHEVROLET SONIC. WHILE DRIVING APPROXIMATELY 20 MPH AND DEPRESSING THE ACCELERATOR PEDAL, THE VEHICLE FAILED TO RESPOND WITHOUT WARNING. THE CONTACT PULLED OVER AND POWERED THE VEHICLE OFF AND BACK ON; HOWEVER, THE FAILURE PERSISTED. THE CONTACT CONTINUED TO DEPRESS THE ACCELERATOR PEDAL. THE VEHICLE …

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TL* THE CONTACT OWNS A 2012 CHEVROLET SONIC. WHILE DRIVING APPROXIMATELY 20 MPH AND DEPRESSING THE ACCELERATOR PEDAL, THE VEHICLE FAILED TO RESPOND WITHOUT WARNING. THE CONTACT PULLED OVER AND POWERED THE VEHICLE OFF AND BACK ON; HOWEVER, THE FAILURE PERSISTED. THE CONTACT CONTINUED TO DEPRESS THE ACCELERATOR PEDAL. THE VEHICLE EVENTUALLY SHIFTED INTO THE NEXT GEAR. THE FAILURE RECURRED ON SEVERAL OCCASIONS. THE VEHICLE WAS TAKEN TO THE DEALER AND WAS NOT DIAGNOSED. THE CONTACT WAS INFORMED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 14V315000 (POWER TRAIN). THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 110,000.

NHTSA ODI #10790696

28,000 miles · Nov 5, 2015
Unknown Or Other

THE CONSOLE GEAR SHIFT HAS A BUTTON THAT MUST BE DEPRESSED TO SHIFT. BUTTON STICKS IN DEPRESSED POSITION. CANNOT REMOVE KEYS IN PARK POSITION. VEHICLE IS 2012, 28,000 MILES.

NHTSA ODI #10788645

21,000 miles · Oct 28, 2015
Engine

CAR WITH 21,000 MILES OVERHEATED WHILE USING THE AC. ENGINE COOLANT ALARM CAME ON AND I TURNED THE AC OFF AND LIGHT SHUT OFF ALSO. TOOK IT TO AN AUTO SERVICE CHAIN AND THEY DIAGNOSED THAT THE RADIATOR FAN MOTOR HAD TO BE REPLACED. COST: $463.

NHTSA ODI #10786804

81,000 miles · Oct 24, 2015
Steering

KEY GETTING STUCK IN IGNITION. IT DOESN'T DO IT ALL THE TIME BUT WHEN IT DOES YOU HAVE TO START THE CAR TWO OR THRE TIMES BEFORE IT COMES OUT. I BOUGHT THE CAR USED FROM A HONDA DEALER. IT HAS HAPPENED 6 TIMES TOTAL. AND I HAVE HAD THE CAR A MONTH.

NHTSA ODI #10785802

40,021 miles · Oct 20, 2015
Fuel/propulsion SystemPower TrainVehicle Speed Control

FOR 2 MONTHS MY CHECK EMISSIONS LIGHT WAS COMING ON AND GOING OFF. ACCORDING TO MY OWNERS MANUAL THE GAS CAP OR AIR FILTER NEED FIXING. I WENT TO AUTOZONE TO GET A FREE DIAGNOSTICS READING. AT THE END OF AUGUST MY CAR STARTED TO HESITATE , WON'T ACCELERATE AT TAKE OFF. THEN STARTED HEAVY JERKING AT TAKE OFF AND WHEN SITTING STIL…

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FOR 2 MONTHS MY CHECK EMISSIONS LIGHT WAS COMING ON AND GOING OFF. ACCORDING TO MY OWNERS MANUAL THE GAS CAP OR AIR FILTER NEED FIXING. I WENT TO AUTOZONE TO GET A FREE DIAGNOSTICS READING. AT THE END OF AUGUST MY CAR STARTED TO HESITATE , WON'T ACCELERATE AT TAKE OFF. THEN STARTED HEAVY JERKING AT TAKE OFF AND WHEN SITTING STILL. I BOUGHT SOME LIQUID AND CHANGED AIR FILTER, SAME RESULTS. I CALLED CHEVY DEALER TO HAVE CAR CHECKED UNDER MY POWERTRAIN AND MY EMISSIONS WARRANTY. I HAVE BEEN TRYING TO GET HELP SO I COULD GET MY CAR CHECKED NEXT FRIDAY ON THE 23RD. TO HAVE THEM LOOK AT MY CAR. BUT ON THE 16TH OF OCTOBER I'M LEAVING WORK I BACKED OUT OF STALL AND PULLED FORWARD CAR WAS DRAGGING ROUGHLY. I WAS WAITING TO PULL OUT IN TRAFFIC WHEN CAR STARTED JUTTING FORWARD. I PRESS ON THE GAS WENT FORWARD ABOUT 5 TO 8 FEET AND THEN NOTHING. I WAS STUCK INMID TRAFFIC. THE REVERSE WORKED SO I WAS ABLE TO ROLL OUT HARMS WAY.

NHTSA ODI #10783756

55,650 miles · Oct 17, 2015
Power Train

STARTING MARCH 28, 2015, WHILE PARKED IN SEVERAL PUBLIC AND PRIVATE PARKING AREA'S, THE KEY COULD NOT BE REMOVED FROM THE IGNITION FOR FROM 20 MINUTES TO SEVERAL HOURS. ON APRIL 1, 2015, THE DEALER, SETH WADLEY, IDENTIFIED THE PROBLEM AS "55729 FOUND SHIFTER TO BE BINDING INTERNALLY". THEY EXPLAINED THAT THE BUTTON THAT RELEAS…

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STARTING MARCH 28, 2015, WHILE PARKED IN SEVERAL PUBLIC AND PRIVATE PARKING AREA'S, THE KEY COULD NOT BE REMOVED FROM THE IGNITION FOR FROM 20 MINUTES TO SEVERAL HOURS. ON APRIL 1, 2015, THE DEALER, SETH WADLEY, IDENTIFIED THE PROBLEM AS "55729 FOUND SHIFTER TO BE BINDING INTERNALLY". THEY EXPLAINED THAT THE BUTTON THAT RELEASES THE AUTOMATIC GEAR SHIFT WAS GETTING STUCK. THIS KEPT THE KEY FROM BEING RELEASED FROM THE IGNITION. WHILE WAITING FOR THE PROBLEM TO BE EVALUATED, THE CAR HAD TO BE LEFT, UNLOCKED WITH THE KEYS IN THE IGNITION, IN SEVERAL PRIVATE AND PUBLIC PARKING AREAS WHERE CHILDREN COULD HAVE TAKEN THE CAR. THE GEAR SHIFTER WOULD NOT LOCK INTO PARK WHILE THE BUTTON WAS STUCK. I HAVE THE SHIFTER THAT WAS REPLACED FOR $448.49 ON APRIL 3, 2015, AND WILL PROVIDE IT AT YOUR REQUEST. ATTACHED ARE PHOTOS OF THE INVOICE AND THE OLD SHIFTER.

NHTSA ODI #10783100

Official recalls

7

14V417000 · Equipment:electrical

Jul 2, 2014

General Motors LLC (GM) is recalling certain model year 2013-2014 Buick Encore all-wheel-drive vehicles manufactured August 23, 2012, to September 9, 2013; Verano vehicles manufactured August 8, 2012, to June 20, 2013; Chevrolet Cruze vehicles manufactured August 7, 2012, to August 16, 2013, and 2012-2014 Chevrolet Sonic vehicles manufactured May 10, 2011, to August 16, 2012 equipped with a Calix oil pan/block heater. In cold temperatures, the insulation on the engine block heater cord can become damaged, allowing the wires to be exposed.

Consequence & remedy

Consequence: Exposed wires increase the risk of electrical shock and personal injury if the cord is handled while it is plugged in.

Remedy: GM will notify owners, and dealers will replace the engine oil pan/block heater cord with a new cord that is rated for temperatures of minus 40 degree Celsius. The recall began in August 2014. Owners may contact Buick customer service at 1-800-521-7300 or Chevrolet customer service at 1-800-222-1020. GM's number for this recall is 14257.

14V315000 · Power Train:automatic Transmission

Jun 12, 2014

General Motors LLC (GM) is recalling certain model year 2012 Chevrolet Sonic vehicles manufactured March 1, 2012, to June 29, 2012, and equipped with a 6 speed automatic transmission and 1.8L four cylinder engine. In the affected vehicles, the transmission turbine shaft may fracture.

Consequence & remedy

Consequence: If the transmission turbine shaft fracture occurs during vehicle operation in first or second gear, the vehicle will not upshift to the third through sixth gears, limiting the vehicle's speed. If the fracture occurs during operation in third through sixth gear, the vehicle will coast until it slows enough to downshift to first or second gear, increasing the risk of a crash.

Remedy: GM will notify owners, and dealers will replace the transmission turbine shaft, free of charge. The recall began on August 8, 2014. Owners may contact Chevrolet customer service at 1-800-222-1020. GM's number for this recall is 14234.

14V300000 · Air Bags

Jun 6, 2014

General Motors LLC (GM) is recalling certain model year 2012 Buick Verano vehicles manufactured December 2, 2011 to July, 16, 2012, Chevrolet Cruze vehicles manufactured December 7, 2011 to July 25, 2012, Chevrolet Sonic vehicles manufactured December 5, 2011 to August 2, 2012, and Chevrolet Camaro vehicles manufactured December 1, 2011 to June 11, 2012. The driver side frontal air bag has a shorting bar which may intermittently contact the air bag terminals.

Consequence & remedy

Consequence: If the bar and terminals are contacting each other at the time of a crash necessitating deployment of the driver's frontal air bag, that air bag will not deploy, increasing the driver's risk of injury.

Remedy: GM will notify owners, and dealers will replace the steering wheel air bag coil, free of charge. The recall began on July 25, 2014. Chevrolet owners may contact GM at 1-800-222-1020. Buick owners may contact GM at 1-800-521-7300. Note: This is an expansion of recalls 12V-522 and 13V-023.

13V023000 · Air Bags

Jan 24, 2013

General Motors LLC (GM) is recalling certain model year 2012 Chevrolet Camaro, Cruze and Sonic, and model year 2012 Buick Verano vehicles. The driver side frontal air bag has a shorting bar which may intermittently contact the air bag terminals.

Consequence & remedy

Consequence: If the bar and terminals are contacting each other at the time of a crash necessitating deployment of the driver's frontal air bag, that air bag will not deploy, increasing the driver's risk of injury.

Remedy: GM will notify owners, and dealers will replace the steering wheel air bag coil, free of charge. The safety recall began on February 13, 2013. Owners may contact General Motors at 1-800-521-7300.

12V522000 · Air Bags

Oct 31, 2012

General Motors is recalling certain model year 2012 Buick Verano, Chevrolet Cruze, and Chevrolet Sonic vehicles. The driver side frontal air bag has a shorting bar which may intermittently contact the air bag terminals.

Consequence & remedy

Consequence: If the bar and terminals are contacting each other at the time of a crash necessitating deployment of the driver's frontal airbag, that airbag will not deploy, increasing the driver's risk of injury.

Remedy: General Motors will notify owners, and dealers will replace the steering wheel airbag coil, free of charge. The safety recall began on January 11, 2013. Owners may contact General Motors at 1-800-521-7300.

12V408000 · Visibility:windshield Wiper/washer

Aug 20, 2012

General Motors LLC (GM) is recalling certain model year 2012 Chevrolet Sonic vehicles manufactured from May 5, 2011, through February 24, 2012. These vehicles fail to conform to Federal Motor Vehicle Safety Standard No. 104, "Windshield Wiping and Washing Systems." The windshield wiper washer hose on these vehicles may separate from the washer fluid reservoir. If this occurs, washer fluid will not be available to the windshield.

Consequence & remedy

Consequence: A lack of washer fluid could impede the driver's view, increasing the risk of a crash.

Remedy: GM will notify owners, and dealers will secure the windshield washer hose to prevent separation, free of charge. The safety recall began on September 7, 2012. Owners may contact the Chevrolet owner center at 1-866-694-6546.

11V599000 · Service Brakes, Hydraulic:foundation Components:disc:pads

Dec 28, 2011

GENERAL MOTORS (GM) IS RECALLING CERTAIN MODEL YEAR 2012 CHEVROLET SONIC VEHICLES MANUFACTURED FROM JUNE 2, 2011, THROUGH NOVEMBER 21, 2011. ON SOME OF THESE VEHICLES, THE FRONT BRAKE INNER OR OUTER PAD MAY BE MISSING.

Consequence & remedy

Consequence: A MISSING PAD COULD RESULT IN REDUCED BRAKE SYSTEM PERFORMANCE, INCREASING THE RISK OF A CRASH.

Remedy: GM WILL NOTIFY OWNERS, AND DEALERS WILL INSPECT THE FRONT BRAKES FOR A MISSING INNER OR OUTER PAD. IF A BRAKE PAD IS MISSING, DEALERS WILL INSTALL NEW INNER AND OUTER PADS, A NEW BRAKE CALIPER, AND A NEW ROTOR. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR BEFORE JANUARY 14, 2012

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA21002 · Desiccated Air Bag Inflator Rupture

Opened Sep 17, 2021 · No close date supplied

Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Additional source detail variants (2)

Air Bags:frontal:driver Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

RQ13002 · Air Bag Non-deployment

Opened May 31, 2013 · Closed Jul 9, 2014

Status: closed (inferred from source dates) · Air Bags; Air Bags:frontal; Air Bags:frontal:driver Side:inflator Module

General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.

Additional source detail variants (6)

Air Bags:frontal:driver Side:inflator Module

General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.

Air Bags:frontal:driver Side:inflator Module

General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.

Air Bags:frontal

General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.

Air Bags:frontal

General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.

Air Bags

General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.

Air Bags

General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.