NHTSA owner reports · September 18, 2026 snapshot.
Fuel/propulsion System complaints
16 reportsClear category filterMileage unknown · Jan 14, 2024
Electrical SystemEngineFuel/propulsion System
We have had to deal with severe overheating issues and failing parts our entire ownership of this vehicle, both of which then cause other parts to fail, as the parts are so poorly made and heat sensitive. We have replaced the turbocharger (twice), intake manifold + valve cover (twice), catalytic converter, the radiator (THREE T…
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We have had to deal with severe overheating issues and failing parts our entire ownership of this vehicle, both of which then cause other parts to fail, as the parts are so poorly made and heat sensitive. We have replaced the turbocharger (twice), intake manifold + valve cover (twice), catalytic converter, the radiator (THREE TIMES), the cooling fan (twice), the MAF sensor (twice), and much more. All of this has been done over the course of 18months. This has easily been the most expensive car we have ever owned due to the constant repairs, all of which has been because of Failing Parts and overheating.
NHTSA ODI #11565421
9,000 miles · Sep 11, 2018
EngineFuel/propulsion SystemUnknown Or Other
AUTOMATICALLY STOPS
NHTSA ODI #11128606
47,000 miles · Sep 10, 2018
Electrical SystemEngineFuel/propulsion System
FIRST ISSUE WAS ELECTRICAL ISSUES (BAD LIGHTS, UNFUNCTIONING CONTROLS, AC ADAPTER WOULD NOT GIVE POWER, OUTSIDE LIGHTBULBS DO NOT LAST, HEADLAMP CONTROLS FELL APART, MIRROR CONRTROLS FELL OFF, VENT CONTROLS FELL APART. WHEN ELECTRIC WINDOW CONTROL STOPPS WORKING AND HISSES AND SMOKES WHEN ENGINE IS TURNED ON. I ALSO HAVE BEEN S…
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FIRST ISSUE WAS ELECTRICAL ISSUES (BAD LIGHTS, UNFUNCTIONING CONTROLS, AC ADAPTER WOULD NOT GIVE POWER, OUTSIDE LIGHTBULBS DO NOT LAST, HEADLAMP CONTROLS FELL APART, MIRROR CONRTROLS FELL OFF, VENT CONTROLS FELL APART. WHEN ELECTRIC WINDOW CONTROL STOPPS WORKING AND HISSES AND SMOKES WHEN ENGINE IS TURNED ON. I ALSO HAVE BEEN SHOCKED PAINFULLY WHEN TRYING TO GET THE AC ADAPTER TO WORK. NEXT CAME REPAIR OF THE IGNITION SWITCH.. I COULD NOT PASS STATE INSPECTION BECAUSE MY "CHECK ENGINE" LIGHT WAS ON. IN AUGUST 2017, CAR HAD ENGINE MISFIRE, WHICH COST ME REPAIR ON THE FUEL PUMP. A FEW DAYS AFTER THAT, THE BATTERY DIED AND I REPLACED IT. ONE WEEK LATER,, IT STARTED TO SMOKE UNDER THE HOOD AND THE CAR WAS OVERHEATING. THEN A FEW HOURS LATER, ELECTRIC WAS ON AND OFF BUT POWER TO VECHICLE STOPPED.. THIS ENDED UP BEING THE SERP. MAIN BELT. NEXT CAME THE IGNITION SWITCH. (NOVEMBWR 2017) EARLY 2018.. AC ADAPTER STOPPED WORKING AGAIN, AND IT WAS REPLACED. A C STOPPED BLOWING COLD AIR SPRING 2018, AND WITHIN WEEKS, THE WINDOW CONTROL FAILING AGAIN, I HAVE HAD HEAT STROKE TWICE. WINDOW CONTROL UNIT SMOKES AND HISSES WHEN I TURN ON ENGINE. WINDOW ALSO CRACKED WHILE DRIVING 55MPH. PLASTIC VENTS CRACKED OUTSIDE THERM FELL OFF & PLASTIC UNDERCARRIAGE COVER RIPPED B4 AIRCOND, FOLLOWED BY THE FAN. WHEN I BROUGHT CAR IN FOR AIRC, I WAS TOLD I NEEDED NEW REAR BRAKE PADS AND THE RADIATOR FAN AND COMPRESSOR.. THERE IS NO THERM FOR ENGINE. FIXED ONLY BRAKES. CAR THEN BEGAN TO OVERHEAT WHILE IN TRAFFIC. REPLACED RADIATOR FAN 2 WEEKS LATER. . STILL NEED NEW AC COMPRESSOR. WINDOW CONTROL BEGAN TO FAIL AGAIN NEXT. FIRST TIME WINDOW CONROL FAILED, BATTERY DIED SAME NIGHT, AND I HAD TO GET SERP. BELT AND NEW BATTERY. NEW BATTERY HAS ALREADY HAD TO BE JUMPED 3 TIMES, AND SEEMS AS THOUGH ENGINE MISFIRE IS BEGINNING AGAIN. PROBLEMS GOING UPHILL TODAY.. SLOW ACCELLERATION, UNSTEADY FUEL FLOW.
NHTSA ODI #11128493
62,000 miles · Nov 3, 2017
EngineFuel/propulsion SystemPower Train
12/23/16, I PURCHASED A 2012 CHEVROLET SONIC. 4/6/17, I WAS AT A TRAFFIC LIGHT WHEN SMOKE COME IN THE VENTS FROM THE HOOD OF THE CAR. I CALLED ONSTAR & TO RUN A DIAGNOSTIC. THE DIAGNOSTIC DIDN'T RETURN ANY INFORMATION & I CONTACTED THE DEALER & TOOK THE VEHICLE FOR SERVICE ON 4/9/17. I WAS TOLD THE THERMOSTAT HOUSING WAS LEAKING…
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12/23/16, I PURCHASED A 2012 CHEVROLET SONIC. 4/6/17, I WAS AT A TRAFFIC LIGHT WHEN SMOKE COME IN THE VENTS FROM THE HOOD OF THE CAR. I CALLED ONSTAR & TO RUN A DIAGNOSTIC. THE DIAGNOSTIC DIDN'T RETURN ANY INFORMATION & I CONTACTED THE DEALER & TOOK THE VEHICLE FOR SERVICE ON 4/9/17. I WAS TOLD THE THERMOSTAT HOUSING WAS LEAKING AND CAUSED THE SMOKING. THE COOLANT SYSTEM WAS FLUSHED & FILLED & A GM OIL, LUBE, FILTER CHANGE WAS DONE. THE VEHICLE WAS READY FOR PICK ON 4/19/17. A FEW WEEKS LATER THE CAR WAS SMOKING AGAIN. I CALLED THE DEALER, I WAS TOLD IT WAS PROBABLY JUST FLUID ON THE ENGINE. THE CAR CONTINUED TO SMOKE PERIODICALLY. 6/7/17, THERE WAS A LARGE POOL OF OIL UNDER THE CAR, I TOOK THE CAR TO A LOCAL SHOP. THEY SAID THAT THE OIL HAD BEEN OVERFILLED & THAT IT BLEW A SEAL. I CALLED THE DEALER, I WAS TOLD THEY DID NOT OVERFILL THE OIL & MADE ANOTHER SERVICE APPOINTMENT. I WAS TOLD AGAIN THERE WAS A PROBLEM WITH THE COOLANT SYSTEM & THE OIL & THAT WAS THE REASON FOR THE SMOKING. REPAIRS COMPLETED 7/10/17. 9/27/17, WHILE DRIVING THE CHECK ENGINE LIGHT CAME ON, SO I CALLED ONSTAR FOR A DIAGNOSTIC & THEY GAVE ME AN ERROR CODE P0299. THEY TOLD ME THAT IT WAS AN AIRFLOW PROBLEM. I CALLED THE DEALER & ASKED FOR THE SERVICE MANAGER & GAVE HER THE ERROR CODE. SHE SAID THERE WAS A PROBLEM WITH THE TURBO & THAT I NEEDED TO BRING THE VEHICLE IN. I TOOK THE CAR TO THEM 10/3/17. 10/4/17, THE SERVICE DEPARTMENT CALLED ME & TOLD ME THAT THE TURBO ON THE CAR WAS BAD. THE REPAIRS WERE COMPLETED ON 10/12/17. 10/13/17 THE CAR OVERHEATED. THE VEHICLE WAS LEAKING COOLANT IN TWO PLACES. I TOOK IT TO A DIFFERENT DEALER & THEY SAID THE T-JOINT IN THE COOLANT SYSTEM WAS LEAKING. THE REPAIRS WERE COMPLETED ON 10/18/17. 11/3/17 AN EMAIL FROM ON-STAR SAID THERE WAS AN ENGINE PROBLEM. I CONTACTED ON-STAR FOR A DIAGNOSTIC & THEY SAID SOMETHING IS WRONG WITH THE COOLANT SYSTEM.
NHTSA ODI #11042924
66,000 miles · Aug 8, 2017
EngineFuel/propulsion System
TL* THE CONTACT OWNS A 2012 CHEVROLET SONIC. THE CONTACT STATED THAT THE VEHICLE EXHIBITED AN ABNORMAL EXHAUST SOUND. THE CONTACT CHECKED THE OIL AND AN ABNORMAL FUEL ODOR EMITTED FROM THE OIL. THE DEALER AND MANUFACTURER WERE NOT CONTACTED. THE FAILURE MILEAGE WAS APPROXIMATELY 66,000.
NHTSA ODI #11013687
75,000 miles · May 3, 2016
EngineFuel/propulsion SystemService Brakes
IN 2015, MY 2012 CHEVROLET SONIC HAD TO HAVE THE FUEL PURGE VALVE REPLACED. THE CAR WORKED FOR A WHILE AFTER THIS. HOWEVER, A FEW MONTHS AGO, IT STARTED HAVING A ROUGH IDLE, WITH THE RPMS DIPPING UP AND DOWN. THE PROBLEM GOT WORSE RECENTLY, WHEN THE CAR ACTUALLY COMPLETELY DIED WHILE MAKING A LEFT HAND TURN, ALMOST CAUSING ME TO…
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IN 2015, MY 2012 CHEVROLET SONIC HAD TO HAVE THE FUEL PURGE VALVE REPLACED. THE CAR WORKED FOR A WHILE AFTER THIS. HOWEVER, A FEW MONTHS AGO, IT STARTED HAVING A ROUGH IDLE, WITH THE RPMS DIPPING UP AND DOWN. THE PROBLEM GOT WORSE RECENTLY, WHEN THE CAR ACTUALLY COMPLETELY DIED WHILE MAKING A LEFT HAND TURN, ALMOST CAUSING ME TO GET HIT. NOW, IT IS EVEN WORSE. NOW, IN ADDITION TO THE ROUGH IDLE, TRACTION CONTROL RANDOMLY ENGAGES EVEN WHEN I AM NOT SLIPPING, CAUSING ME TO LOSE ALL POWER FOR BRIEF PERIODS OF TIME, WHILE IN MOTION. THE TRACTION CONTROL IS GLITCHING SO BAD THAT IT EVEN RANDOMLY ENGAGES WHEN I AM COMPLETELY STOPPED. THIS IS A HUGE SAFETY ISSUE, AND THE DEALERSHIP THAT SOLD ME THE CAR WANTS $113 JUST TO TELL ME WHAT IS CAUSING IT, AND HOW MUCH IT WILL COST TO ACTUALLY FIX. THERE ARE NO ACTIVE RECALLS ON THIS VEHICLE, BUT FURTHER RESEARCH ON THE MODEL I OWN, SHOWS OTHER OWNERS HAVING SIMILAR ISSUES. CHEVROLET HAS BEEN NO HELP
NHTSA ODI #10862886
64,000 miles · Feb 13, 2016
EngineFuel/propulsion SystemPower Train
WHEN I PRESS THE GAS PEDAL THE RPMS SHOOT UP BUT CAR EXCELERATES SLOWLY. IT JERKS HARD WHEN SWITCHING TO ANOTHER GEAR AND TAKES SEVERAL MINUTES TO FINALLY GET TO A SAFE SPEED. SOMETIMES THE CAR STRUGGLES TO GO UPHILL AND HARDLY ABLE TO REVERSE. DEALERSHIP CLEARED MY ENGINE CODES DURING MY LAST OIL CHANGE. CHECK ENGINE LIGHT CAME…
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WHEN I PRESS THE GAS PEDAL THE RPMS SHOOT UP BUT CAR EXCELERATES SLOWLY. IT JERKS HARD WHEN SWITCHING TO ANOTHER GEAR AND TAKES SEVERAL MINUTES TO FINALLY GET TO A SAFE SPEED. SOMETIMES THE CAR STRUGGLES TO GO UPHILL AND HARDLY ABLE TO REVERSE. DEALERSHIP CLEARED MY ENGINE CODES DURING MY LAST OIL CHANGE. CHECK ENGINE LIGHT CAME BACK ON A WEEK LATER, AUTOZONE PULLED 3 CODES (P0700, P0300 AND P0717). CHANGED MY SPARK PLUGS, USED LUCAS OIL/5.25 OZ. FUEL TREATMENT TWICE BUT STILL NO CHANGE. SOMETIMES I CAN SMELL BURNING RUBBER. THIS PROBLEM MAKES IT HARD TO SAFELY MERGE ONTO HIGHWAYS AND GET THROUGH TRAFFIC LIGHTS FAST ENOUGH. NOW AUTOZONE HAS ACCIDENTALLY CLEARED MY CODES SO I CAN'T SEE IF ANY OF THE ABOVE LISTED CODES HAVE BEEN RESOLVED.
NHTSA ODI #10825980
40,021 miles · Oct 20, 2015
Fuel/propulsion SystemPower TrainVehicle Speed Control
FOR 2 MONTHS MY CHECK EMISSIONS LIGHT WAS COMING ON AND GOING OFF. ACCORDING TO MY OWNERS MANUAL THE GAS CAP OR AIR FILTER NEED FIXING. I WENT TO AUTOZONE TO GET A FREE DIAGNOSTICS READING. AT THE END OF AUGUST MY CAR STARTED TO HESITATE , WON'T ACCELERATE AT TAKE OFF. THEN STARTED HEAVY JERKING AT TAKE OFF AND WHEN SITTING STIL…
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FOR 2 MONTHS MY CHECK EMISSIONS LIGHT WAS COMING ON AND GOING OFF. ACCORDING TO MY OWNERS MANUAL THE GAS CAP OR AIR FILTER NEED FIXING. I WENT TO AUTOZONE TO GET A FREE DIAGNOSTICS READING. AT THE END OF AUGUST MY CAR STARTED TO HESITATE , WON'T ACCELERATE AT TAKE OFF. THEN STARTED HEAVY JERKING AT TAKE OFF AND WHEN SITTING STILL. I BOUGHT SOME LIQUID AND CHANGED AIR FILTER, SAME RESULTS. I CALLED CHEVY DEALER TO HAVE CAR CHECKED UNDER MY POWERTRAIN AND MY EMISSIONS WARRANTY. I HAVE BEEN TRYING TO GET HELP SO I COULD GET MY CAR CHECKED NEXT FRIDAY ON THE 23RD. TO HAVE THEM LOOK AT MY CAR. BUT ON THE 16TH OF OCTOBER I'M LEAVING WORK I BACKED OUT OF STALL AND PULLED FORWARD CAR WAS DRAGGING ROUGHLY. I WAS WAITING TO PULL OUT IN TRAFFIC WHEN CAR STARTED JUTTING FORWARD. I PRESS ON THE GAS WENT FORWARD ABOUT 5 TO 8 FEET AND THEN NOTHING. I WAS STUCK INMID TRAFFIC. THE REVERSE WORKED SO I WAS ABLE TO ROLL OUT HARMS WAY.
NHTSA ODI #10783756
44,000 miles · Sep 28, 2015
Electrical SystemEngineFuel/propulsion System
VEHICLE STARTED TO RANDOMLY SHOW CHECK ENGINE LIGHT ON, SMELL OF GASOLINE FROM TIME TO TIME. EVERY TIME I WOULD TAKE IT IN THE LIGHT WOULD NOT BE ON SO THEY COULDN'T HELP. FINALLY LIGHT STAYED ON AND VEHICLE WOULD SHUT OFF WHILE I WOULD DRIVE, ESPECIALLY IF I HIT A STOP LIGHT. I HAD TO IMMEDIATELY TAKE VEHICLE IN AND I HAD TO RE…
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VEHICLE STARTED TO RANDOMLY SHOW CHECK ENGINE LIGHT ON, SMELL OF GASOLINE FROM TIME TO TIME. EVERY TIME I WOULD TAKE IT IN THE LIGHT WOULD NOT BE ON SO THEY COULDN'T HELP. FINALLY LIGHT STAYED ON AND VEHICLE WOULD SHUT OFF WHILE I WOULD DRIVE, ESPECIALLY IF I HIT A STOP LIGHT. I HAD TO IMMEDIATELY TAKE VEHICLE IN AND I HAD TO RENT A RENTAL CAR SO I CAN GET TO WORK THAT MORNING. DEALERSHIP CALLED AND SAID THAT IT WAS A VACUUM ISSUE CAUSING ALL THE STALLING AND ALL THE ISSUES WITH THE MULTIPLE LIGHTS ON THE DASH. IT TURNED OUT TO BE THE AIR DUCT FOR THE AIR INTAKE BOX. THIS VEHICLE WAS VERY DANGEROUS TO DRIVE AND I HAVE SEEN SEVERAL COMPLAINTS WITH SAME ISSUE, VEHICLE IS BARELY OUT OF WARRANTY AND AT 36000 MILES BUT VEHICLE HAS LESS THAN 50K MILES. I HAD TO PAY $350.00 FOR THIS INCIDENT AND CHEVROLET WILL NOT COVER IT.
NHTSA ODI #10778121
63,000 miles · Jun 8, 2015
Fuel/propulsion SystemTraction Control System
TL* THE CONTACT OWNS A 2012 CHEVROLET SONIC. WHILE DRIVING 55 MPH, THE FRONT END OF THE VEHICLE BEGAN TO JERK AND THE TRACTION CONTROL AND CHECK ENGINE LIGHTS APPEARED. THE VEHICLE STALLED AND WAS COASTED OVER TO THE SIDE OF THE ROAD. THE DEALER DIAGNOSED THAT THE FUEL MODULE FAILED. THE VEHICLE WAS REPAIRED, BUT THE FAILURE PER…
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TL* THE CONTACT OWNS A 2012 CHEVROLET SONIC. WHILE DRIVING 55 MPH, THE FRONT END OF THE VEHICLE BEGAN TO JERK AND THE TRACTION CONTROL AND CHECK ENGINE LIGHTS APPEARED. THE VEHICLE STALLED AND WAS COASTED OVER TO THE SIDE OF THE ROAD. THE DEALER DIAGNOSED THAT THE FUEL MODULE FAILED. THE VEHICLE WAS REPAIRED, BUT THE FAILURE PERSISTED. THE MANUFACTURER WAS AWARE OF THE ISSUE. THE FAILURE MILEAGE WAS 63,000.
NHTSA ODI #10723936
Official recalls
7Jul 2, 2014
General Motors LLC (GM) is recalling certain model year 2013-2014 Buick Encore all-wheel-drive vehicles manufactured August 23, 2012, to September 9, 2013; Verano vehicles manufactured August 8, 2012, to June 20, 2013; Chevrolet Cruze vehicles manufactured August 7, 2012, to August 16, 2013, and 2012-2014 Chevrolet Sonic vehicles manufactured May 10, 2011, to August 16, 2012 equipped with a Calix oil pan/block heater. In cold temperatures, the insulation on the engine block heater cord can become damaged, allowing the wires to be exposed.
Consequence & remedy
Consequence: Exposed wires increase the risk of electrical shock and personal injury if the cord is handled while it is plugged in.
Remedy: GM will notify owners, and dealers will replace the engine oil pan/block heater cord with a new cord that is rated for temperatures of minus 40 degree Celsius. The recall began in August 2014. Owners may contact Buick customer service at 1-800-521-7300 or Chevrolet customer service at 1-800-222-1020. GM's number for this recall is 14257.
Jun 12, 2014
General Motors LLC (GM) is recalling certain model year 2012 Chevrolet Sonic vehicles manufactured March 1, 2012, to June 29, 2012, and equipped with a 6 speed automatic transmission and 1.8L four cylinder engine. In the affected vehicles, the transmission turbine shaft may fracture.
Consequence & remedy
Consequence: If the transmission turbine shaft fracture occurs during vehicle operation in first or second gear, the vehicle will not upshift to the third through sixth gears, limiting the vehicle's speed. If the fracture occurs during operation in third through sixth gear, the vehicle will coast until it slows enough to downshift to first or second gear, increasing the risk of a crash.
Remedy: GM will notify owners, and dealers will replace the transmission turbine shaft, free of charge. The recall began on August 8, 2014. Owners may contact Chevrolet customer service at 1-800-222-1020. GM's number for this recall is 14234.
Jun 6, 2014
General Motors LLC (GM) is recalling certain model year 2012 Buick Verano vehicles manufactured December 2, 2011 to July, 16, 2012, Chevrolet Cruze vehicles manufactured December 7, 2011 to July 25, 2012, Chevrolet Sonic vehicles manufactured December 5, 2011 to August 2, 2012, and Chevrolet Camaro vehicles manufactured December 1, 2011 to June 11, 2012. The driver side frontal air bag has a shorting bar which may intermittently contact the air bag terminals.
Consequence & remedy
Consequence: If the bar and terminals are contacting each other at the time of a crash necessitating deployment of the driver's frontal air bag, that air bag will not deploy, increasing the driver's risk of injury.
Remedy: GM will notify owners, and dealers will replace the steering wheel air bag coil, free of charge. The recall began on July 25, 2014. Chevrolet owners may contact GM at 1-800-222-1020. Buick owners may contact GM at 1-800-521-7300. Note: This is an expansion of recalls 12V-522 and 13V-023.
Jan 24, 2013
General Motors LLC (GM) is recalling certain model year 2012 Chevrolet Camaro, Cruze and Sonic, and model year 2012 Buick Verano vehicles. The driver side frontal air bag has a shorting bar which may intermittently contact the air bag terminals.
Consequence & remedy
Consequence: If the bar and terminals are contacting each other at the time of a crash necessitating deployment of the driver's frontal air bag, that air bag will not deploy, increasing the driver's risk of injury.
Remedy: GM will notify owners, and dealers will replace the steering wheel air bag coil, free of charge. The safety recall began on February 13, 2013. Owners may contact General Motors at 1-800-521-7300.
Oct 31, 2012
General Motors is recalling certain model year 2012 Buick Verano, Chevrolet Cruze, and Chevrolet Sonic vehicles. The driver side frontal air bag has a shorting bar which may intermittently contact the air bag terminals.
Consequence & remedy
Consequence: If the bar and terminals are contacting each other at the time of a crash necessitating deployment of the driver's frontal airbag, that airbag will not deploy, increasing the driver's risk of injury.
Remedy: General Motors will notify owners, and dealers will replace the steering wheel airbag coil, free of charge. The safety recall began on January 11, 2013. Owners may contact General Motors at 1-800-521-7300.
Aug 20, 2012
General Motors LLC (GM) is recalling certain model year 2012 Chevrolet Sonic vehicles manufactured from May 5, 2011, through February 24, 2012. These vehicles fail to conform to Federal Motor Vehicle Safety Standard No. 104, "Windshield Wiping and Washing Systems." The windshield wiper washer hose on these vehicles may separate from the washer fluid reservoir. If this occurs, washer fluid will not be available to the windshield.
Consequence & remedy
Consequence: A lack of washer fluid could impede the driver's view, increasing the risk of a crash.
Remedy: GM will notify owners, and dealers will secure the windshield washer hose to prevent separation, free of charge. The safety recall began on September 7, 2012. Owners may contact the Chevrolet owner center at 1-866-694-6546.
Dec 28, 2011
GENERAL MOTORS (GM) IS RECALLING CERTAIN MODEL YEAR 2012 CHEVROLET SONIC VEHICLES MANUFACTURED FROM JUNE 2, 2011, THROUGH NOVEMBER 21, 2011. ON SOME OF THESE VEHICLES, THE FRONT BRAKE INNER OR OUTER PAD MAY BE MISSING.
Consequence & remedy
Consequence: A MISSING PAD COULD RESULT IN REDUCED BRAKE SYSTEM PERFORMANCE, INCREASING THE RISK OF A CRASH.
Remedy: GM WILL NOTIFY OWNERS, AND DEALERS WILL INSPECT THE FRONT BRAKES FOR A MISSING INNER OR OUTER PAD. IF A BRAKE PAD IS MISSING, DEALERS WILL INSTALL NEW INNER AND OUTER PADS, A NEW BRAKE CALIPER, AND A NEW ROTOR. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR BEFORE JANUARY 14, 2012
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2EA21002 · Desiccated Air Bag Inflator Rupture
Opened Sep 17, 2021 · No close date supplied
Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Additional source detail variants (2)
Air Bags:frontal:driver Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Air Bags:frontal:passenger Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
RQ13002 · Air Bag Non-deployment
Opened May 31, 2013 · Closed Jul 9, 2014
Status: closed (inferred from source dates) · Air Bags; Air Bags:frontal; Air Bags:frontal:driver Side:inflator Module
General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.
Additional source detail variants (6)
Air Bags:frontal:driver Side:inflator Module
General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.
Air Bags:frontal:driver Side:inflator Module
General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.
Air Bags:frontal
General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.
Air Bags:frontal
General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.
Air Bags
General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.
Air Bags
General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.
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