NHTSA owner reports · September 18, 2026 snapshot.
Engine complaints
83 reportsClear category filter27,500 miles · Jul 31, 2017
Electrical SystemEngine
TL* THE CONTACT OWNS A 2012 CHEVROLET SONIC. WHILE THE VEHICLE WAS STATIONARY WITH THE KEY IN THE IGNITION, THE VEHICLE STARTED UP WITHOUT WARNING. THE VEHICLE BEGAN TO SHAKE AND THE CONTACT STATED THAT THE AUTO-START FEATURE MAY HAVE MALFUNCTIONED. ON ANOTHER OCCASION, WHILE DRIVING 50 MPH, THE VEHICLE BEGAN TO SHAKE AGAIN AND …
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TL* THE CONTACT OWNS A 2012 CHEVROLET SONIC. WHILE THE VEHICLE WAS STATIONARY WITH THE KEY IN THE IGNITION, THE VEHICLE STARTED UP WITHOUT WARNING. THE VEHICLE BEGAN TO SHAKE AND THE CONTACT STATED THAT THE AUTO-START FEATURE MAY HAVE MALFUNCTIONED. ON ANOTHER OCCASION, WHILE DRIVING 50 MPH, THE VEHICLE BEGAN TO SHAKE AGAIN AND SEEMED AS IF IT WOULD STALL. BELL PIERRE CHEVROLET IN SEATTLE, WASHINGTON WAS MADE AWARE OF THE FAILURES BY PHONE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE AND REFERRED THE CONTACT TO THE DEALER. THE FAILURE MILEAGE WAS APPROXIMATELY 27,500.
NHTSA ODI #11011857
945,000 miles · Jan 26, 2017
Air BagsEngineService BrakesCrashInjury
MY 2012 CHEVROLET SONIC WAS INVOLVED IN AN AUTOMOBILE ACCIDENT RESULTING IN INJURY TO ME BECAUSE MY AIRBAGS DID NOT DEPLOY. THERE WERE SEVERAL RECALL CAMPAIGNS ON THE VEHICLE THAT DID NOT COME UP UNDER MY VIN.CAMPAIGN ID 12V52200, CAMPAIGN ID 13V023000, CAMPAIGN ID14V315000, CAMPAIGN ID 14V317000 CAMPAIGN ID 11V599000, CAMPAIGN …
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MY 2012 CHEVROLET SONIC WAS INVOLVED IN AN AUTOMOBILE ACCIDENT RESULTING IN INJURY TO ME BECAUSE MY AIRBAGS DID NOT DEPLOY. THERE WERE SEVERAL RECALL CAMPAIGNS ON THE VEHICLE THAT DID NOT COME UP UNDER MY VIN.CAMPAIGN ID 12V52200, CAMPAIGN ID 13V023000, CAMPAIGN ID14V315000, CAMPAIGN ID 14V317000 CAMPAIGN ID 11V599000, CAMPAIGN ID, 12V408000. I COLLIDED WITH A VEHICLE THAT HAD BLEW A STOP SIGN AS I PROCEEDED THROUGH THE INTERSECTION. MY VEHICLE T-BONE THE OTHER VEHICLE. MY AIR BAGS DID NOT DEPLOY THE OTHER VEHICLES AIR BAGS DID. MY CAR HAS BEEN SERVICE AT MODERN CHEVROLET UNIVERSITY PARKWAY IN WINSTON SALEM NC SINCE PURCHASING THE VEHICLE IN NOV. 2012 FROM THAT DEALERSHIP. THE ONLY RECALLS THE DEALERSHIP OR GM HAS NOTIFIED ME ABOUT WERE ONLY GM CAMPAIGN ID 12172 REPLACE SWAYBAR LINKS AND GM CAMPAIGN ID12176. VEHICLE WAS A TOTAL LOSS *TR
NHTSA ODI #10947808
Mileage unknown · Jan 18, 2017
EngineUnknown Or Other
MY ANTIFREEZE PRESSURE HOSE BUSTED,I TOOK IT TO THE DEALLERSHIP THEY SAID THAT I HAD AITIFREEZE IN THE ENGINE. THEY SAY IT WILL ONLY COST ME AROUND $400.00 DOSE THIS SOUND RIGHT .I THINK A PROBLEM WITH THE ENGINE CAUSE THE HOSE TO BURST AN IT ALL SHOULD.IS THERE A RECALL ON THIS.THE HOSE BUSTED WHILE THE CAR WAS BEING DRIVEN ON …
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MY ANTIFREEZE PRESSURE HOSE BUSTED,I TOOK IT TO THE DEALLERSHIP THEY SAID THAT I HAD AITIFREEZE IN THE ENGINE. THEY SAY IT WILL ONLY COST ME AROUND $400.00 DOSE THIS SOUND RIGHT .I THINK A PROBLEM WITH THE ENGINE CAUSE THE HOSE TO BURST AN IT ALL SHOULD.IS THERE A RECALL ON THIS.THE HOSE BUSTED WHILE THE CAR WAS BEING DRIVEN ON THE HIGHWAY
NHTSA ODI #10945886
111,000 miles · Oct 27, 2016
EnginePower Train
CAR STARTED MISFIRING WHEN ACCELERATING AND WOULD JERK AND BE VERY ROUGH WHEN IDLING BUT NO ENGINE LIGHT. FULL TUNE UP FOUND THAT OPEN VALVE COVER GASKET WAS DAMAGED AND THAT SEALS WERE PLASTIC WHEN THEY SHOULD'VE BEEN RUBBER, THIS CAUSED OIL TO ENTER THE SPARK PLUG WELLS. CHANGED GASKET AND SEALS BUT PROBLEM PERSISTED. TOOK TO …
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CAR STARTED MISFIRING WHEN ACCELERATING AND WOULD JERK AND BE VERY ROUGH WHEN IDLING BUT NO ENGINE LIGHT. FULL TUNE UP FOUND THAT OPEN VALVE COVER GASKET WAS DAMAGED AND THAT SEALS WERE PLASTIC WHEN THEY SHOULD'VE BEEN RUBBER, THIS CAUSED OIL TO ENTER THE SPARK PLUG WELLS. CHANGED GASKET AND SEALS BUT PROBLEM PERSISTED. TOOK TO THE DEALERSHIP AND WAS TOLD THAT IGNITION SWITCH IN CYLINDER 1 WAS BAD, THIS CORRECTED THE ISSUE BUT NOW CAR HAS BURNING SMELL AT TIMES.
NHTSA ODI #10919250
120,000 miles · Jul 29, 2016
Air BagsEngineUnknown Or Other
HAS BURNING SMELL OF ANTI FREEZE AND WIRES MELTING. AIR BAGS DON'T WORK ON FRONT PASSENGER SIDE.
NHTSA ODI #10891507
90,000 miles · Jul 1, 2016
Engine
THIS CAR HAS GIVEN ME SO MANY PROBLEMS. THE RADIATOR, THE MOTOR EVERYTHING.
NHTSA ODI #10882130
50,000 miles · Jun 30, 2016
EnginePower Train
AIR INTAKE HOSE HAS BEEN REPLACED DUE TO CRACKING ONLY 3 YEARS OLD AT THAT TIME ABOUT 45K MILES. NOW THE SHIFT KNOB STICKS AND THE BUTTON TAKES FOREVER TO RELEASE, OR I HAVE TO POP IT BACK OUT SO I CAN TAKE THE KEY OUT OTHERWISE THE KEY GETS STUCK. GETTING WORSE...NOW IT IS BECOMING HARDER TO SHIFT INTO PARK. ALL THESE PROBLEMS …
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AIR INTAKE HOSE HAS BEEN REPLACED DUE TO CRACKING ONLY 3 YEARS OLD AT THAT TIME ABOUT 45K MILES. NOW THE SHIFT KNOB STICKS AND THE BUTTON TAKES FOREVER TO RELEASE, OR I HAVE TO POP IT BACK OUT SO I CAN TAKE THE KEY OUT OTHERWISE THE KEY GETS STUCK. GETTING WORSE...NOW IT IS BECOMING HARDER TO SHIFT INTO PARK. ALL THESE PROBLEMS OCCUR WHEN STATIONARY...I HAVE NOT ATTEMPTED TO MOVE THE CAR INTO OTHER GEARS WHILE IN MOTION BUT I KNOW IT WILL HAPPEN IF IT IS PUSHED WHILE THAT BUTTON IS NOT RELEASED.
NHTSA ODI #10881802
32,000 miles · May 23, 2016
EngineVisibility/wiper
TL* THE CONTACT OWNS A 2012 CHEVROLET SONIC. THE CONTACT STATED THAT WHILE DRIVING AT 45 MPH OVER A BUMP, THE VEHICLE FELT LOOSE FROM UNDERNEATH. THE VEHICLE WAS TAKEN TO A DEALER BUT THERE WAS NO FAILURE DETERMINED. THE CONTACT STATED THAT FAILURE RECURRED FIVE MONTHS LATER AND IN ADDITION, THE VEHICLE MADE A HUMMING NOISE WHEN…
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TL* THE CONTACT OWNS A 2012 CHEVROLET SONIC. THE CONTACT STATED THAT WHILE DRIVING AT 45 MPH OVER A BUMP, THE VEHICLE FELT LOOSE FROM UNDERNEATH. THE VEHICLE WAS TAKEN TO A DEALER BUT THERE WAS NO FAILURE DETERMINED. THE CONTACT STATED THAT FAILURE RECURRED FIVE MONTHS LATER AND IN ADDITION, THE VEHICLE MADE A HUMMING NOISE WHEN MAKING A TURN. THE VEHICLE WAS TAKEN BACK TO THE DEALER WHO DIAGNOSED THAT THE STABILIZER LINKS NEEDED TO BE REPLACED. THE CONTACT ALSO STATED THAT THE WINDOW WASHER FLUID DRAINED ON THE ENGINE, AND THE DEALER DIAGNOSED THAT THE HOSE CONNECTED TO THE FLUID CONTAINER WAS DISCONNECTED AND NEEDED TO RECONNECT. THE VEHICLE WAS NOT REMEDIED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 32,000.
NHTSA ODI #10870345
40,000 miles · May 13, 2016
EngineService BrakesStructureCrash
TAKATA RECALL I WAS DRIVING AND I TRIED TO BRAKE AT AN INTERSECTION DUE TO A RED LIGHT AND THERE WAS A CAR IN FRONT OF ME, I WAS UNABLE TO USE THE BRAKES BECAUSE THE PAD GOT STIFF AND IT DIDN'T ALLOW ME TO BRAKE, I HAD TO USE MY EMERGENCY BRAKE BUT I HIT THE CAR IN FRONT OF ME .
NHTSA ODI #10864779
62,856 miles · May 4, 2016
EngineFire
TL* THE CONTACT OWNS A 2012 CHEVROLET SONIC. WHILE DRIVING APPROXIMATELY 5 MPH, SMOKE EMERGED FROM THE ENGINE COMPARTMENT AND A BEEPING NOISE STARTED. ALSO, THE TEMPERATURE CONTROL WARNING INDICATOR ILLUMINATED. THE CONTACT STOPPED THE VEHICLE AND TURNED OFF THE ENGINE. THE CONTACT PARKED THE VEHICLE ON THE SIDE OF THE ROAD AND…
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TL* THE CONTACT OWNS A 2012 CHEVROLET SONIC. WHILE DRIVING APPROXIMATELY 5 MPH, SMOKE EMERGED FROM THE ENGINE COMPARTMENT AND A BEEPING NOISE STARTED. ALSO, THE TEMPERATURE CONTROL WARNING INDICATOR ILLUMINATED. THE CONTACT STOPPED THE VEHICLE AND TURNED OFF THE ENGINE. THE CONTACT PARKED THE VEHICLE ON THE SIDE OF THE ROAD AND LEFT IT THERE FOR TWO DAYS. THE VEHICLE WAS TOWED TO THE DEALER WHERE IT WAS DIAGNOSED THAT FOUR HOSES ATTACHED TO THE RADIATOR FAILED AND THE THERMOSTAT HOUSING WAS DAMAGED. IN APRIL, THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC BECAUSE IT WAS EXPERIENCING A FAILURE WITH THE HEATER SYSTEM. IT WAS DIAGNOSED THAT ANTIFREEZE WAS LEAKING FROM THE RADIATOR TO THE ENGINE. THE VEHICLE WAS IN THE PROCESS OF BEING REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 62,856.
NHTSA ODI #10863100
Official recalls
7Jul 2, 2014
General Motors LLC (GM) is recalling certain model year 2013-2014 Buick Encore all-wheel-drive vehicles manufactured August 23, 2012, to September 9, 2013; Verano vehicles manufactured August 8, 2012, to June 20, 2013; Chevrolet Cruze vehicles manufactured August 7, 2012, to August 16, 2013, and 2012-2014 Chevrolet Sonic vehicles manufactured May 10, 2011, to August 16, 2012 equipped with a Calix oil pan/block heater. In cold temperatures, the insulation on the engine block heater cord can become damaged, allowing the wires to be exposed.
Consequence & remedy
Consequence: Exposed wires increase the risk of electrical shock and personal injury if the cord is handled while it is plugged in.
Remedy: GM will notify owners, and dealers will replace the engine oil pan/block heater cord with a new cord that is rated for temperatures of minus 40 degree Celsius. The recall began in August 2014. Owners may contact Buick customer service at 1-800-521-7300 or Chevrolet customer service at 1-800-222-1020. GM's number for this recall is 14257.
Jun 12, 2014
General Motors LLC (GM) is recalling certain model year 2012 Chevrolet Sonic vehicles manufactured March 1, 2012, to June 29, 2012, and equipped with a 6 speed automatic transmission and 1.8L four cylinder engine. In the affected vehicles, the transmission turbine shaft may fracture.
Consequence & remedy
Consequence: If the transmission turbine shaft fracture occurs during vehicle operation in first or second gear, the vehicle will not upshift to the third through sixth gears, limiting the vehicle's speed. If the fracture occurs during operation in third through sixth gear, the vehicle will coast until it slows enough to downshift to first or second gear, increasing the risk of a crash.
Remedy: GM will notify owners, and dealers will replace the transmission turbine shaft, free of charge. The recall began on August 8, 2014. Owners may contact Chevrolet customer service at 1-800-222-1020. GM's number for this recall is 14234.
Jun 6, 2014
General Motors LLC (GM) is recalling certain model year 2012 Buick Verano vehicles manufactured December 2, 2011 to July, 16, 2012, Chevrolet Cruze vehicles manufactured December 7, 2011 to July 25, 2012, Chevrolet Sonic vehicles manufactured December 5, 2011 to August 2, 2012, and Chevrolet Camaro vehicles manufactured December 1, 2011 to June 11, 2012. The driver side frontal air bag has a shorting bar which may intermittently contact the air bag terminals.
Consequence & remedy
Consequence: If the bar and terminals are contacting each other at the time of a crash necessitating deployment of the driver's frontal air bag, that air bag will not deploy, increasing the driver's risk of injury.
Remedy: GM will notify owners, and dealers will replace the steering wheel air bag coil, free of charge. The recall began on July 25, 2014. Chevrolet owners may contact GM at 1-800-222-1020. Buick owners may contact GM at 1-800-521-7300. Note: This is an expansion of recalls 12V-522 and 13V-023.
Jan 24, 2013
General Motors LLC (GM) is recalling certain model year 2012 Chevrolet Camaro, Cruze and Sonic, and model year 2012 Buick Verano vehicles. The driver side frontal air bag has a shorting bar which may intermittently contact the air bag terminals.
Consequence & remedy
Consequence: If the bar and terminals are contacting each other at the time of a crash necessitating deployment of the driver's frontal air bag, that air bag will not deploy, increasing the driver's risk of injury.
Remedy: GM will notify owners, and dealers will replace the steering wheel air bag coil, free of charge. The safety recall began on February 13, 2013. Owners may contact General Motors at 1-800-521-7300.
Oct 31, 2012
General Motors is recalling certain model year 2012 Buick Verano, Chevrolet Cruze, and Chevrolet Sonic vehicles. The driver side frontal air bag has a shorting bar which may intermittently contact the air bag terminals.
Consequence & remedy
Consequence: If the bar and terminals are contacting each other at the time of a crash necessitating deployment of the driver's frontal airbag, that airbag will not deploy, increasing the driver's risk of injury.
Remedy: General Motors will notify owners, and dealers will replace the steering wheel airbag coil, free of charge. The safety recall began on January 11, 2013. Owners may contact General Motors at 1-800-521-7300.
Aug 20, 2012
General Motors LLC (GM) is recalling certain model year 2012 Chevrolet Sonic vehicles manufactured from May 5, 2011, through February 24, 2012. These vehicles fail to conform to Federal Motor Vehicle Safety Standard No. 104, "Windshield Wiping and Washing Systems." The windshield wiper washer hose on these vehicles may separate from the washer fluid reservoir. If this occurs, washer fluid will not be available to the windshield.
Consequence & remedy
Consequence: A lack of washer fluid could impede the driver's view, increasing the risk of a crash.
Remedy: GM will notify owners, and dealers will secure the windshield washer hose to prevent separation, free of charge. The safety recall began on September 7, 2012. Owners may contact the Chevrolet owner center at 1-866-694-6546.
Dec 28, 2011
GENERAL MOTORS (GM) IS RECALLING CERTAIN MODEL YEAR 2012 CHEVROLET SONIC VEHICLES MANUFACTURED FROM JUNE 2, 2011, THROUGH NOVEMBER 21, 2011. ON SOME OF THESE VEHICLES, THE FRONT BRAKE INNER OR OUTER PAD MAY BE MISSING.
Consequence & remedy
Consequence: A MISSING PAD COULD RESULT IN REDUCED BRAKE SYSTEM PERFORMANCE, INCREASING THE RISK OF A CRASH.
Remedy: GM WILL NOTIFY OWNERS, AND DEALERS WILL INSPECT THE FRONT BRAKES FOR A MISSING INNER OR OUTER PAD. IF A BRAKE PAD IS MISSING, DEALERS WILL INSTALL NEW INNER AND OUTER PADS, A NEW BRAKE CALIPER, AND A NEW ROTOR. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR BEFORE JANUARY 14, 2012
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2EA21002 · Desiccated Air Bag Inflator Rupture
Opened Sep 17, 2021 · No close date supplied
Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Additional source detail variants (2)
Air Bags:frontal:driver Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Air Bags:frontal:passenger Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
RQ13002 · Air Bag Non-deployment
Opened May 31, 2013 · Closed Jul 9, 2014
Status: closed (inferred from source dates) · Air Bags; Air Bags:frontal; Air Bags:frontal:driver Side:inflator Module
General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.
Additional source detail variants (6)
Air Bags:frontal:driver Side:inflator Module
General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.
Air Bags:frontal:driver Side:inflator Module
General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.
Air Bags:frontal
General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.
Air Bags:frontal
General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.
Air Bags
General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.
Air Bags
General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.
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