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2004 Chevrolet Silverado 3500

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Chevrolet Silverado 3500 do not stand out strongly from the model-year median of 35.

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How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

35 reports with mileage · 6 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes, Hydraulic. Review the 11 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 10 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Diesel. Review the 5 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

5 crash reports0 fire reports2 injury reports

Engine And Engine Cooling complaints

4 reports
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29,000 miles · Jun 25, 2010
Engine And Engine Cooling

BROKEN EXHAUST MANIFOLD BOLTS 2004 6.0 CHEVY SILVERADO 3500 29000 MILES. *TR

NHTSA ODI #10340163

48,000 miles · Feb 14, 2009
Engine And Engine Cooling

MANIFOLD BOLTS RUSTING OUT. *TR

NHTSA ODI #10258641

37,525 miles · Sep 12, 2008
Engine And Engine Cooling

ON 3 OCCASIONS THE LOWER LEFT INTER-COOLER HOSE HAS COME DISCONNECTED CAUSING A SEVERE LOSS OF POWER TO THE DIESEL ENGINE. *TR

NHTSA ODI #10242021

70,800 miles · Sep 12, 2008
Engine And Engine CoolingFuel System, Diesel

TL*THE CONTACT OWNS A 2004 CHEVEROLET SILVERADO 3500. ON APRIL 20, 2008,WHILE DRIVING APPROXIMATELY 70 MPH UP HILL, THE VEHICLE DOWNSHIFTED ON ITS OWN. THE ENGINE LOST POWER. THE CONTACT PULLED OVER TO THE SIDE OF THE ROAD TO CHECK THE ENGINE. THE ENGINE WAS STILL RUNNING WHEN HE OPENED THE HOOD AND HE NOTICED OIL AND DIESEL…

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TL*THE CONTACT OWNS A 2004 CHEVEROLET SILVERADO 3500. ON APRIL 20, 2008,WHILE DRIVING APPROXIMATELY 70 MPH UP HILL, THE VEHICLE DOWNSHIFTED ON ITS OWN. THE ENGINE LOST POWER. THE CONTACT PULLED OVER TO THE SIDE OF THE ROAD TO CHECK THE ENGINE. THE ENGINE WAS STILL RUNNING WHEN HE OPENED THE HOOD AND HE NOTICED OIL AND DIESEL FUEL ALL OVER THE ENGINE. THE VEHICLE WAS TOWED TO A CHEVROLET DEALER. THE MECHANIC TESTED THE CYLINDER BY BLOWING AIR INTO IT AND THE AIR TRAVELED TO THE CRANK CASE. AFTER THE MECHANIC PERFORMED THIS TEST, HE INFORMED THE CONTACT THAT THE PISTON WAS CRACKED AND A HOLE WAS PRESENT. THE MECHANIC ALSO STATED THAT THE FUEL INJECTOR FAILED AND CAUSED THE CYLINDER TO FILL UP WITH AN EXCESSIVE AMOUNT OF FUEL. THE FAILURE CAUSED THE ENGINE TO OVERHEAT AND BLOW. THE VEHICLE HAS NOT BEEN REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE 70,800.

NHTSA ODI #10241998

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.