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2003 Chevrolet Silverado 2500

Owner reports · Recalls · Investigations

More warning signs than most Silverado 2500 years

Owner complaints for the 2003 Chevrolet Silverado 2500 are substantially higher than the model-year median of 81.

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When problems were reported

Mileage at the reported incident

409 reports with mileage · 40 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes. Review the 127 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 116 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 86 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

23 crash reports8 fire reports7 injury reports

Service Brakes complaints

127 reports
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113,375 miles · Oct 25, 2012
Service Brakes

SUDDEN BRAKE FAILURE AS APPROACHING TRAFFIC LIGHT. PEDAL WENT ALL THE WAY TO THE FLOOR. I WAS ABLE TO DOWNSHIFT AND PULL INTO EMPTY LANE. HAD TRUCK TOWED TO MECHANIC. BRAKE LINE WAS SO BADLY CORRODED IT BROKE AND ALL BRAKE FLUID HAD BEEN LOST. ALL BRAKE LINES HAVE TO BE REPLACED. BRAKE ROTORS ARE SO RUSTED THEY HAVE TO BE R…

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SUDDEN BRAKE FAILURE AS APPROACHING TRAFFIC LIGHT. PEDAL WENT ALL THE WAY TO THE FLOOR. I WAS ABLE TO DOWNSHIFT AND PULL INTO EMPTY LANE. HAD TRUCK TOWED TO MECHANIC. BRAKE LINE WAS SO BADLY CORRODED IT BROKE AND ALL BRAKE FLUID HAD BEEN LOST. ALL BRAKE LINES HAVE TO BE REPLACED. BRAKE ROTORS ARE SO RUSTED THEY HAVE TO BE REPLACED. PASSENGER SIDE REAR BRAKE SO BADLY RUSTED ENTIRE BRAKE ASSEMBLY AND ROTOR HAS TO BE REPLACED. ESTIMATE $1500.00. I HATE TO THINK WHAT MIGHT HAVE HAPPENED IF I WAS TRAVELING AT HIGHWAY SPEED AND HAD TO BRAKE. *TR

NHTSA ODI #10482182

110,000 miles · Oct 17, 2012
Service Brakes

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500HD. THE CONTACT STATED THE ENTIRE BRAKE LINE AROUND THE VEHICLE WAS RUSTED AND CORRODED. AS THE BRAKE WAS BEING DEPRESSED, THE BRAKE PEDAL WENT ALL THE WAY TO THE FLOORBOARD CAUSING BRAKE FLUIDS TO LEAK OUT. THE DEALER WAS NOTIFIED WHO STATED THERE WAS NO RECALL AND HE WOULD HA…

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TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500HD. THE CONTACT STATED THE ENTIRE BRAKE LINE AROUND THE VEHICLE WAS RUSTED AND CORRODED. AS THE BRAKE WAS BEING DEPRESSED, THE BRAKE PEDAL WENT ALL THE WAY TO THE FLOORBOARD CAUSING BRAKE FLUIDS TO LEAK OUT. THE DEALER WAS NOTIFIED WHO STATED THERE WAS NO RECALL AND HE WOULD HAVE TO PAY FOR THE REPAIRS. THE MANUFACTURER WAS NOT NOTIFIED. THE VIN WAS UNKNOWN. THE FAILURE MILEAGE WAS 110,000.

NHTSA ODI #10480829

113,000 miles · Oct 15, 2012
Service BrakesCrash

I WAS DRIVING DOWN THE ROAD AND DEPRESSED THE BRAKES TO STOP AND PULL INTO MY DRIVE WAY THE PEDAL WENT TO THE FLOOR AND THE BRAKES DID NOT STOP THE VEHICLE. AS A RESULT THE VEHICLE MADE CONTACT WITH MY GARAGE DOOR AND IT WAS DAMAGED IN THE INCIDENT. THIS INCIDENT IS COMPLETELY UNACCEPTABLE TO ME. THERE WERE NO WARNING LIGHTS …

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I WAS DRIVING DOWN THE ROAD AND DEPRESSED THE BRAKES TO STOP AND PULL INTO MY DRIVE WAY THE PEDAL WENT TO THE FLOOR AND THE BRAKES DID NOT STOP THE VEHICLE. AS A RESULT THE VEHICLE MADE CONTACT WITH MY GARAGE DOOR AND IT WAS DAMAGED IN THE INCIDENT. THIS INCIDENT IS COMPLETELY UNACCEPTABLE TO ME. THERE WERE NO WARNING LIGHTS PRIOR TO FAILURE. I HAVE TAKEN THE VEHICLE TO A SHOP AND THE LINES ARE RUSTED THROUGH. *TR

NHTSA ODI #10480140

153,559 miles · Oct 6, 2012
Service Brakes

TO START OFF, MY BRAKE LINE ARE SEVERELY CORRODED AS THE WAS A NEW ENGLAND TRUCK FOR THE FIRST 8 YEARS OF ITS LIFE. AFTER SITTING OVERNIGHT, I WENT TO DRIVE MY TRUCK YESTERDAY. UPON STARTING IT, I RECEIVED THE MESSAGE "SERVICE BRAKE SYSTEM" ON THE DRIVER INFORMATION SCREEN. I ALSO NOTICED THE BRAKE LIGHT WAS ON AND THAT THE PEDA…

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TO START OFF, MY BRAKE LINE ARE SEVERELY CORRODED AS THE WAS A NEW ENGLAND TRUCK FOR THE FIRST 8 YEARS OF ITS LIFE. AFTER SITTING OVERNIGHT, I WENT TO DRIVE MY TRUCK YESTERDAY. UPON STARTING IT, I RECEIVED THE MESSAGE "SERVICE BRAKE SYSTEM" ON THE DRIVER INFORMATION SCREEN. I ALSO NOTICED THE BRAKE LIGHT WAS ON AND THAT THE PEDAL WENT TO THE FLOOR. I WENT UNDER THE HOOD AND NOTICED THE BRAKE MASTER CYLINDER WAS EMPTY AND SEVERAL OF THE BRAKE LINES WERE WET WITH BRAKE FLUID. I HAD JUST CHECKED MY BRAKE FLUID (WITH ALL OF MY OTHER FLUIDS THIS WEEK AS I WAS ON A CAMPING TRIP WHEN THIS HAPPENED. I LOOKED THIS UP ON THE INTERNET WHEN I GOT HOME AND FOUND NHTSA ACTION NUMBER DP10003 THAT DISCUSSED THIS EXACT SAME ISSUE. PLEASE ADVISE ON THE STATUS OF THIS INVESTIGATION. THANK YOU. *TR

NHTSA ODI #10478860

69,676 miles · Sep 24, 2012
Fuel System, DieselService Brakes

I WAS DRIVING DOWN THE ROAD AT HIGHWAY SPEED (65MPH) AND THE FRONT RIGHT STEEL BRAKE LINE BURST AND I LOST MOST OF MY BRAKE FLUID. UPON LOOKING UNDER THE TRUCK FOR THE CAUSE OF THE PROBLEM, I NOTICED THAT ALL OF THE BRAKE LINES AND TWO OF THE FUEL LINES WERE BADLY CORRODED. I TOW TRAILERS OFTEN AND I'M THANKFUL I WASN'T TOWING O…

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I WAS DRIVING DOWN THE ROAD AT HIGHWAY SPEED (65MPH) AND THE FRONT RIGHT STEEL BRAKE LINE BURST AND I LOST MOST OF MY BRAKE FLUID. UPON LOOKING UNDER THE TRUCK FOR THE CAUSE OF THE PROBLEM, I NOTICED THAT ALL OF THE BRAKE LINES AND TWO OF THE FUEL LINES WERE BADLY CORRODED. I TOW TRAILERS OFTEN AND I'M THANKFUL I WASN'T TOWING OUR 11,000LB 5TH WHEEN CAMPER WHEN THIS HAPPENED OR THERE WOULD HAVE BEEN A HORRIFIC CRASH! I HAVE DONE QUITE A BIT OF RESEARCH AND NOTICED THAT THERE ARE QUITE A FEW COMPLIANTS ABOUT THE SAME PROBLEM FOR THIS MODEL YEAR PICKUP. IS THERE A RECALL AND HOW DO I GO ABOUT GETTING THIS FIXED? I AM OUT OF WORK ON MEDICAL LEAVE AND CANNOT AFFORD TO TAKE THE TRUCK TO THE SHOP AND "WAIT" FOR GM TO THINK ABOUT RE-EMBURSING ME. *TR

NHTSA ODI #10476885

70,101 miles · Sep 24, 2012
Service Brakes

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500HD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 5 MPH IN A PARKING LOT, THE BRAKE PEDAL WAS DEPRESSED AND WHEN ALL THE WAY TO THE FLOORBOARD. THE BRAKES FAILED TO STOP THE VEHICLE WHICH CONTINUED TO ACCELERATE. THE CONTACT MENTIONED THAT IN ORDER TO COME TO A STOP THE G…

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TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500HD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 5 MPH IN A PARKING LOT, THE BRAKE PEDAL WAS DEPRESSED AND WHEN ALL THE WAY TO THE FLOORBOARD. THE BRAKES FAILED TO STOP THE VEHICLE WHICH CONTINUED TO ACCELERATE. THE CONTACT MENTIONED THAT IN ORDER TO COME TO A STOP THE GEAR WAS SHIFTED INTO PARK. THE CONTACT INSPECTED THE VEHICLE AND NOTICED THE BRAKE LINES WERE COMPLETELY CORRODED. THE VEHICLE WAS NOT TOWED AND REMAINED AT THE LOCATION WHERE THE BRAKE MALFUNCTION OCCURRED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 70,101. UPDATED 12/3/2012 *JS

NHTSA ODI #10476783

70,101 miles · Sep 24, 2012
Service Brakes

BRAKE LINE FAILURE DUE TO CORROSION. 2004 CHEVY SILVERADO 2500HD WITH 70,100 MILES MY 15 YEAR OLD WAS DRIVING THE VEHICLE PULLING INTO A PARKING SPOT AT A SHOPPING CENTER WITH HIS DAD IN THE PASSENGER SEAT. HE ATTEMPTED TO STOP AND VEHICLE BRAKES FAILED WITHOUT WARNING. NO DASHBOARD LIGHTS AND NO KNOWN CAUSE AT THE TIME. SUBSE…

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BRAKE LINE FAILURE DUE TO CORROSION. 2004 CHEVY SILVERADO 2500HD WITH 70,100 MILES MY 15 YEAR OLD WAS DRIVING THE VEHICLE PULLING INTO A PARKING SPOT AT A SHOPPING CENTER WITH HIS DAD IN THE PASSENGER SEAT. HE ATTEMPTED TO STOP AND VEHICLE BRAKES FAILED WITHOUT WARNING. NO DASHBOARD LIGHTS AND NO KNOWN CAUSE AT THE TIME. SUBSEQUENT FAILURE LOCATED AT LEFT FRONT WHEEL WELL AS CORRODED BRAKE LINES COMING ALONG CHASIS FROM BRAKE VALVE BODY MASTER CYLINDER. NO WARNING LIGHTS OF ANY KIND ON DASHBOARD. VEHICLE HAS NOT BEEN REPAIRED AS OF DATE OF INCIDENT (YESTERDAY). *TR UPDATED 11/13/12 *CN UPDATED 12/3/2012 *JS

NHTSA ODI #10476781

207,000 miles · Sep 18, 2012
Service BrakesFire

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT STATED THAT WHILE DRIVING 45 MPH AND ATTEMPTING TO BRAKE, THE VEHICLE WOULD NOT RESPOND. THE CONTACT NOTICED WHITE SMOKE COMING FROM UNDER THE HOOD AS VEHICLE STALLED WITHOUT WARNING. THE BRAKE LINES WERE FRACTURED AND CAUSED BRAKE FLUID TO LEAK. THE VEHICLE IG…

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TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT STATED THAT WHILE DRIVING 45 MPH AND ATTEMPTING TO BRAKE, THE VEHICLE WOULD NOT RESPOND. THE CONTACT NOTICED WHITE SMOKE COMING FROM UNDER THE HOOD AS VEHICLE STALLED WITHOUT WARNING. THE BRAKE LINES WERE FRACTURED AND CAUSED BRAKE FLUID TO LEAK. THE VEHICLE IGNITED IN FLAMES AND BURNED PARTS OF THE EXHAUST SYSTEM, THE INSULATION FIREWALL, THE WIRING HARNESS AND THE WHEEL WELL. THE FIRE DEPARTMENT WAS CONTACTED AND A REPORT WAS FILED. THE VEHICLE WAS NOT TAKEN TO THE DEALER OR REPAIR SHOP FOR INSPECTION OR REPAIRS. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE AND CURRENT MILEAGE WAS 207,000.

NHTSA ODI #10475834

92,455 miles · Sep 7, 2012
Service Brakes

WHILE BACKING-UP TO UNLOAD A 24 FT BOAT, THE BRAKE PEDAL WENT TO THE FLOOR. STOPPED VEHICLE BY APPLYING EMERGENCY BRAKE. HAD VEHICLE TOWED TO CHEVROLET DEALER. COST $1836.15 TO REPLACE ALL BRAKE LINES, PLUS $85 FOR TOW. *TR

NHTSA ODI #10474181

105,500 miles · Aug 25, 2012
Service Brakes

I WAS DRIVING HOME THURS. AUG 23, 2012 IN HEAVY TRAFFIC WHEN I HAD TO STOP SUDDENLY TO AVOID AN ACCIDENT. I STEPPED ON THE BRAKE PEDAL AND IT WENT STRAIGHT TO THE FLOOR WITH NO RESISTANCE. I DROVE THE TRUCK HOME WITH VERY LITTLE BRAKING POWER. WHILE AT HOME I INSPECTED THE TRUCK, AND FOUND A PUDDLE OF BRAKE FLUID ON THE GROU…

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I WAS DRIVING HOME THURS. AUG 23, 2012 IN HEAVY TRAFFIC WHEN I HAD TO STOP SUDDENLY TO AVOID AN ACCIDENT. I STEPPED ON THE BRAKE PEDAL AND IT WENT STRAIGHT TO THE FLOOR WITH NO RESISTANCE. I DROVE THE TRUCK HOME WITH VERY LITTLE BRAKING POWER. WHILE AT HOME I INSPECTED THE TRUCK, AND FOUND A PUDDLE OF BRAKE FLUID ON THE GROUND UNDER THE DRIVERS DOOR. WHILE INSPECTING THE UNDERSIDE OF THE TRUCK I FOUND THAT THE BRAKE LINES JUST IN FRONT OF THE ABS MODULE HAD RUSTED COMPLETELY THROUGH. *TR

NHTSA ODI #10472468

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA04012 · Hydraulic Pump Failres

Opened Apr 30, 2004 · Closed Feb 28, 2005

Status: closed (inferred from source dates) · Service Brakes, Hydraulic:power Assist; Steering:hydraulic Power Assist System

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.

Additional source detail variants (2)

Service Brakes, Hydraulic:power Assist

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.

Steering:hydraulic Power Assist System

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.