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2002 Chevrolet Silverado 2500

Owner reports · Recalls · Investigations

More warning signs than most Silverado 2500 years

Owner complaints for the 2002 Chevrolet Silverado 2500 are substantially higher than the model-year median of 81.

About this comparison →

When problems were reported

Mileage at the reported incident

307 reports with mileage · 44 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes, Hydraulic. Review the 117 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 88 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 43 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

21 crash reports6 fire reports7 injury reports

What owners actually said

351 reports
101,170 miles · Aug 5, 2010
Engine And Engine Cooling

I HAVE A 2002 CHEVROLET 2500HD PICKUP WITH THE DURAMAX DIESEL ENGINE WITH JUST OVER 100,000 MILES ON IT. RECENTLY, WHILE SITTING AT A STOP SIGN, DARIK SMOKE WOULD COME FROM THE EXHAUST. IT NEVER DID THIS BEFORE SO I TOOK IT TO THE LOCAL DEALER TO FIND OUT WHAT THE PROBLEM MIGHT BE. THE DEALER TOLD ME THAT THE INJECTORS NEEDED…

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I HAVE A 2002 CHEVROLET 2500HD PICKUP WITH THE DURAMAX DIESEL ENGINE WITH JUST OVER 100,000 MILES ON IT. RECENTLY, WHILE SITTING AT A STOP SIGN, DARIK SMOKE WOULD COME FROM THE EXHAUST. IT NEVER DID THIS BEFORE SO I TOOK IT TO THE LOCAL DEALER TO FIND OUT WHAT THE PROBLEM MIGHT BE. THE DEALER TOLD ME THAT THE INJECTORS NEEDED TO BE REPLACED AT A COST OF ABOUT $4500. I CONTACTED GMC, THEY SET UP A CASE FILE AND GOT BACK TO ME IN ABOUT A WEEK TO TELL ME THAT I WAS BEYOND THE 7 YEAR EXTENDED WARRANTY AND SO THEY WOULD NOT COVER THE REPAIR. THE FACT THAT IT ONLY HAD ABOUT 1/2 OF THE 200,000 MILES COVERED IN THE EXTENDED WARRANTY DIDN'T SEEM TO COUNT FOR ANYTHING. ONE OF THE SELLING POINTS WHEN I PURCHASED THE VEHICLE WAS THAT IT SHOULD LAST FOR 200K TO 300K MILES WITHOUT NEEDING REPAIR. THE VEHICLE HAS BEEN USED PRIMARILY FOR PERSONAL TRANSPORTATION, NOT ABUSED, WITH ONLY OCCASIONAL TOWING OF A RELATIVELY LIGHT TRAILER. *TR

NHTSA ODI #10347427

73,200 miles · Aug 4, 2010
Electrical SystemEngine And Engine Cooling

THE CAR WAS OPERATING NORMALLY AS I WAS LEAVING THE PARKING LOT AFTER SHOPPING. THE ENGINE WAS AT NORMAL OPERATING TEMPERATURE. THE ENGINE STALLED, LOST POWER BRAKES AND STEERING. THIS OCCURRED FIVE TIMES IN A PERIOD OF APPROXIMATELY ONE WEEK. THE ENGINE WOULD RESTART AFTER ONE MINUTE OR MORE. THERE WERE NO SES OR MIL INDICATION…

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THE CAR WAS OPERATING NORMALLY AS I WAS LEAVING THE PARKING LOT AFTER SHOPPING. THE ENGINE WAS AT NORMAL OPERATING TEMPERATURE. THE ENGINE STALLED, LOST POWER BRAKES AND STEERING. THIS OCCURRED FIVE TIMES IN A PERIOD OF APPROXIMATELY ONE WEEK. THE ENGINE WOULD RESTART AFTER ONE MINUTE OR MORE. THERE WERE NO SES OR MIL INDICATIONS OR DTC CODES. I GOOGLED THE FAILURE AND FOUND SEVERAL PEOPLE WITH SAME PROBLEM. I ALSO FOUND A NHTSA RECALL 06083 FOR A 2001 YEAR MY VEHICLE IS A 2002. I TOOK THE VEHICLE TO THE CHEVROLET DEALER AND HAD THE CRANKCASE POSITION SENSOR REPLACED AND THAT SOLVED THE PROBLEM. TO ELABORATE ON THE PROBLEM IT DID OCCUR WHILE I WAS DRIVING DOWN THE HIGHWAY AT 65 MILES PER HOUR. THAT IS VERY SCARY AND AS THIS IS A TRUCK I COULD HAVE BEEN TOWING MY BOAT. I DO HAVE THE DEFECTIVE PART. IT SEEMS TO ME THAT ALL THE DEFECTIVE PARTS WERE NOT REMOVED FROM INVENTORY OR THE SOLUTION TO THE PROBLEM WAS INADEQUATE. *TR

NHTSA ODI #10347346

44,105 miles · Aug 2, 2010
Engine And Engine Cooling

BROKEN EXHAUST MANIFOLD BOLTS. *TR

NHTSA ODI #10346763

40,000 miles · Jul 29, 2010
EquipmentService Brakes, Hydraulic

BRAKE LINES DEVELOPED A LEAK DUE TO EXCESSIVE CORROSION. ALL LINES FROM THE BRAKE MASTER CYLINDER TO EACH WHEEL AND TO THE ABS UNIT HAD TO BE REPLACED, INCLUDING THE FLEXIBLE LINES. THE PROBLEM WAS FOUND AFTER NOTICING BRAKE FLUID DRIPPING FROM UNDER THE VEHICLE AND THE LOSS OF FLUID IN THE BRAKE FLUID RESERVOIR. *TR

NHTSA ODI #10346031

99,900 miles · Jul 4, 2010
Service Brakes, Hydraulic

WHILE DRIVING MY 2002 CHEVY SILVERADO 2500HD TRUCK AND ATTEMPTING TO STOP, THE BRAKE PEDAL WENT TO THE FLOOR. INSPECTION REVEALED THE BRAKE LINE FROM THE MASTER CYLINDER TO THE PROPORTIONING VALVE UNDER THE CAB OF THE TRUCK HAD BURST DUE TO A VERY RUSTY BRAKE LINE. INSPECTION REVEALED THAT ALL THE BRAKE LINES ARE VERY RUSTY AN…

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WHILE DRIVING MY 2002 CHEVY SILVERADO 2500HD TRUCK AND ATTEMPTING TO STOP, THE BRAKE PEDAL WENT TO THE FLOOR. INSPECTION REVEALED THE BRAKE LINE FROM THE MASTER CYLINDER TO THE PROPORTIONING VALVE UNDER THE CAB OF THE TRUCK HAD BURST DUE TO A VERY RUSTY BRAKE LINE. INSPECTION REVEALED THAT ALL THE BRAKE LINES ARE VERY RUSTY AND NEED TO BE REPLACED. *TR

NHTSA ODI #10341373

80,000 miles · Jun 23, 2010
Service Brakes, Hydraulic

TL* THE CONTACT OWNS A 2002 CHEVROLET SILVERADO 2500. WHILE BRAKING FROM THE SPEEDS OF 8 MPH, THE ANTI LOCK BRAKES ENGAGED AND CAUSED AN UNUSUAL INCREASE IN STOPPING DISTANCE AND TIME. THE CONTACT LOCATED A RECALL FOR THE FAILURE HOWEVER, THE DEALER ADVISED THE RECALL WAS LIMITED TO SPECIFIC STATES ONLY. THE CONTACTS VIN WAS NO…

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TL* THE CONTACT OWNS A 2002 CHEVROLET SILVERADO 2500. WHILE BRAKING FROM THE SPEEDS OF 8 MPH, THE ANTI LOCK BRAKES ENGAGED AND CAUSED AN UNUSUAL INCREASE IN STOPPING DISTANCE AND TIME. THE CONTACT LOCATED A RECALL FOR THE FAILURE HOWEVER, THE DEALER ADVISED THE RECALL WAS LIMITED TO SPECIFIC STATES ONLY. THE CONTACTS VIN WAS NOT INCLUDED IN THE RECALL. A DIAGNOSTIC WAS PERFORMED WHICH DETERMINED THE FAILURE TO BE CAUSED BY THE RIGHT ABS SENSOR. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 80,000 AND THE CURRENT MILEAGE WAS 84,000.

NHTSA ODI #10339770

51,580 miles · Jun 19, 2010
Service Brakes, Hydraulic

2002 CHEVROLET SILVERADO 2500 HD WITHOUT WARNING, EXHIBITS VERY SOFT BRAKE PEDAL ACCOMPANIED BY SENSATION THAT BRAKE PEDAL "GOES TO THE FLOOR," APPARENT ACTIVATION OF ABS, AND DIFFICULTY STOPPING SAFELY. ORIGINAL EQUIPMENT FRONT BRAKE PADS AND ROTORS ARE INSPECTED BY SERVICE FACILITY AND DEEMED ACCEPTABLE FOR CONTINUED USE AT T…

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2002 CHEVROLET SILVERADO 2500 HD WITHOUT WARNING, EXHIBITS VERY SOFT BRAKE PEDAL ACCOMPANIED BY SENSATION THAT BRAKE PEDAL "GOES TO THE FLOOR," APPARENT ACTIVATION OF ABS, AND DIFFICULTY STOPPING SAFELY. ORIGINAL EQUIPMENT FRONT BRAKE PADS AND ROTORS ARE INSPECTED BY SERVICE FACILITY AND DEEMED ACCEPTABLE FOR CONTINUED USE AT THIS TIME. REAR DISK BRAKE PAD AND ROTOR INSPECTED AND DEEMED UNSERVICEABLE DUE TO PREMATURE FAILURE APPARENTLY CAUSED BY EXTENSIVE, PROGRESSIVE UNDERCARRIAGE CORROSION THAT WAS OBSERVABLE FROM DELIVERY DATE OF VEHICLE WHEN PURCHASED NEW. REAR BRAKE PAD INABILITY TO "FLOAT" DUE TO EXTENSIVE CORROSION CAUSED PREMATURE REAR PAD AND REAR ROTOR FAILURE. BRAKE LINES ARE ALSO OBSERVED TO BE CORRODING IN AN EXCESSIVE, PREMATURE MANNER AS ARE VEHICLE FRAME AND TRAILER HITCH STRUCTURAL COMPONENTS. OBSERVATION OF SIMILARLY SITUATED PICK-UP TRUCKS MANUFACTURED BY OTHERS DO NOT DEMONSTRATE CORROSION OF THIS EXCESSIVE MAGNITUDE. *TR

NHTSA ODI #10339120

57,490 miles · May 23, 2010
Engine And Engine Cooling

UPON STARTING MY 2002 CHEVROLET SILVERADO WITH DURAMAX ENGINE TO MOVE IT BACKWARDS 40 FEET TO HOOKUP A TRAILER, I HAD NO APPARENT POWER ASSIST ON BRAKES OR STEERING. A SECOND ATTEMPT TO RESTART THE ENGINE AND BACK UP RESULTED IN THE SAME RESULT, NO POWER ASSIST ON STEERING OR BRAKES. A THIRD ATTEMPT TO MOVE THE TRUCK PROVED S…

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UPON STARTING MY 2002 CHEVROLET SILVERADO WITH DURAMAX ENGINE TO MOVE IT BACKWARDS 40 FEET TO HOOKUP A TRAILER, I HAD NO APPARENT POWER ASSIST ON BRAKES OR STEERING. A SECOND ATTEMPT TO RESTART THE ENGINE AND BACK UP RESULTED IN THE SAME RESULT, NO POWER ASSIST ON STEERING OR BRAKES. A THIRD ATTEMPT TO MOVE THE TRUCK PROVED SUCCESSFUL. THIS IS FIRST TIME THIS CONDITION HAS APPEARED ON THIS VEHICLE. *TR

NHTSA ODI #10331863

51,750 miles · May 15, 2010
Service Brakes, Hydraulic

BRAKE LINE FAILURE DUE TO CORROSION WHILE DRIVING MY 2002 CHEVROLET SILVERADO HD2500 PICKUP. BRAKE PEDAL WENT TO THE FLOOR AND COULD NOT STOP, COULD ONLY STOP BY USING THE EMERGENCY BRAKE. SCARY. THE LINE FAILED THAT FOLLOWS THE FRAME JUST IN FRONT OF THE DRIVERS DOOR. *TR

NHTSA ODI #10330567

137,000 miles · May 14, 2010
Service Brakes, Hydraulic

DURING BRAKING MY 2002 CHEVROLET SILVERADO 2500 HD'S ABS IS ACTIVATED WHEN THE VEHICLE IS ALMOST STOPPED. IT HAPPENS INTERMITTENTLY BUT SEEMS TO BE GETTING WORSE. THE FAILURE HAS NOT YET BEEN REPAIRED. I CONFIRMED WITH CHEVY THAT THERE IS NO OPEN RECALL ON THIS VEHICLE BUT THERE SHOULD BE. *TR

NHTSA ODI #10330450

Official recalls

1

01V220000 · Interior Lighting

Jun 26, 2001

VEHICLE DESCRIPTION: CERTAIN PICKUP TRUCKS EQUIPPED WITH 6.6L DIESEL ENGINES FAIL TO COMPLY WITH REQUIREMENTS OF FMVSS NO. 105, "HYDRAULIC AND ELECTRIC BRAKE SYSTEMS." THESE VEHICLES HAVE A BRAKE SYSTEM WARNING LIGHT IN THE INSTRUMENT CLUSTER THAT MAY NOT ILLUMINATE WHEN THE BRAKE FLUID IS LOW. IN ADDITION, WHEN THE BRAKE FLUID IS LOW, THE VEHICLE MAY NOT MEET THE PARTIAL SYSTEM REQUIREMENTS OF FMVSS NO. 105.

Consequence & remedy

Consequence: THESE CONDITIONS COULD RESULT IN REDUCED BRAKING CAPABILITY, WHICH COULD LEAD TO A CRASH.

Remedy: DEALERS WILL CHANGE THE LOCATION OF A WIRE CONNECTION IN THE UNDERHOOD BUSSED ELECTRICAL CENTER. OWNER NOTIFICATION BEGAN JULY 9, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020 OR GMC AT 1-800-462-8782.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

4

EA07013 · Trailer Hitch Receiver Failure

Opened Sep 14, 2007 · Closed Sep 12, 2008

Status: closed (inferred from source dates) · Trailer Hitches

COMPLAINT REPORTS ALLEGE POOR WELD QUALITY AND/OR BENDING OF THE SUBJECT VEHICLE ORIGINAL EQUIPMENT TRAILER HITCH RECEIVER.THE AGENCY'S INVESTIGATION INCLUDED ANALYSIS OF MANUFACTURER AND AGENCY INCIDENT REPORTS, REVIEW OF POLICE REPORTS, ANALYSIS OF THE AGENCY'S FATAL ANALYSIS REPORTING SYSTEM, A VEHICLE OWNER SURVEY, INSPECTION OF TOW VEHICLES/HITCHES AND ANALYSIS OF FAILED PARTS.INCIDENTS OF WELD FAILURE WERE RARE AND ASSOCIATED WITH VERY LOW-SPEED DRIVING (TURNING, BACKING AND SUDDEN STOPPING).INCIDENTS OF BENDING WERE ASSOCIATED WITH IMPROPER TRAILER HITCH ADJUSTMENT OR OVERLOADING. A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL MONITOR THIS ISSUE AND RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.SEE DOCUMENT SEARCH FILE FOR ADDITION INFORMATION.

PE07025 · Trailer Hitch Receiver Failure

Opened May 14, 2007 · Closed Sep 14, 2007

Status: closed (inferred from source dates) · Trailer Hitches

GM PROVIDED ADDITIONAL DATA REGARDING ALLEGATIONS OF FAILURE OF THE TRAILER HITCH.ODI REVIEWED THAT AS WELL AS OTHER DATA PROVIDED BY PEER MANUFACTURERS.BASED ON OUR REVIEW, ODI FINDS THE NEED TO FURTHER INVESTIGATE THIS ISSUE.THIS PRELIMINARY EVALUATION IS UPGRADED TO AN ENGINEERING ANALYSIS (EA07-013) FOR FURTHER ASSESSMENT AND STUDY OF THIS ISSUE.

EA04012 · Hydraulic Pump Failres

Opened Apr 30, 2004 · Closed Feb 28, 2005

Status: closed (inferred from source dates) · Service Brakes, Hydraulic:power Assist; Steering:hydraulic Power Assist System

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.

Additional source detail variants (2)

Service Brakes, Hydraulic:power Assist

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.

Steering:hydraulic Power Assist System

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.

PE04004 · Hydraulic Pump Shaft Failures

Opened Jan 8, 2004 · Closed Apr 30, 2004

Status: closed (inferred from source dates) · Service Brakes, Hydraulic; Service Brakes, Hydraulic:power Assist; Service Brakes, Hydraulic:power Assist:hydraulic; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:pump

THE PRELIMINARY EVAULATION IS BEING UPGRADED.DURING THE EA ODI WILL LIMITITS INVESTIGATION TO ONLY THOSE VEHICLES EQUIPPED WITH A HYDRO-BOOST SYSTEM, WHICH PROVIDES POWER ASSIST TO THE BRAKING AND STEERING SYTEMS.VACCUUM BRAKE BOOSTER VEHICLES ARE EXCLUDED.ODI HASEXPANDED THE SCOPE OF THE EA TO INCLUDE MODEL YEARS2003 AND 2004, ASDURING THE PE, ODI LEARNED THAT THE HYDROBOAST PUMPS WERE MODIFIED IN FEBRAURY 2004.THEREFORE,ODI HAS EXPANDED THE SCOPE TO INCLUDE THE ADDITIONAL MODEL YEARS.ODI'S IS CONCERNED BECAUSE THISISA SUDDEN FAILURE THAT AFFECTS TWO CRITICAL SYSTEMS OF THE VEHICLE, BRAKES AND STEERING, AT THE SAME TIME.THE ABILITY OF THE OPERATOR TO HANDLE THE DUAL FAILURES IS A CONCERN. FURTHER, THESE VEHICLES TEND TO BE WORK VEHICLES, WITH SOME OVER 10,000 POUNDS GVWR AND MANY EQUIPPED TO PULL LARGE TRAILERS.DUAL FAILURES OF HEAVILY LOADED VEHICLES AND VEHICLES PULLING TRAILERS FURTHER INCREASES THE SAFETY RISK.ODI PLANS TO CONDUCT TESTING TO QUANTIFY THE BRAKING AND STEERING PERFORMANCE DEGRADATION AND THE IMPACT ON SAFE VEHICLE CONTROL, WHEN A HYDROBOAST PUMP FAILS.

Additional source detail variants (5)

Service Brakes, Hydraulic

THE PRELIMINARY EVAULATION IS BEING UPGRADED.DURING THE EA ODI WILL LIMITITS INVESTIGATION TO ONLY THOSE VEHICLES EQUIPPED WITH A HYDRO-BOOST SYSTEM, WHICH PROVIDES POWER ASSIST TO THE BRAKING AND STEERING SYTEMS.VACCUUM BRAKE BOOSTER VEHICLES ARE EXCLUDED.ODI HASEXPANDED THE SCOPE OF THE EA TO INCLUDE MODEL YEARS2003 AND 2004, ASDURING THE PE, ODI LEARNED THAT THE HYDROBOAST PUMPS WERE MODIFIED IN FEBRAURY 2004.THEREFORE,ODI HAS EXPANDED THE SCOPE TO INCLUDE THE ADDITIONAL MODEL YEARS.ODI'S IS CONCERNED BECAUSE THISISA SUDDEN FAILURE THAT AFFECTS TWO CRITICAL SYSTEMS OF THE VEHICLE, BRAKES AND STEERING, AT THE SAME TIME.THE ABILITY OF THE OPERATOR TO HANDLE THE DUAL FAILURES IS A CONCERN. FURTHER, THESE VEHICLES TEND TO BE WORK VEHICLES, WITH SOME OVER 10,000 POUNDS GVWR AND MANY EQUIPPED TO PULL LARGE TRAILERS.DUAL FAILURES OF HEAVILY LOADED VEHICLES AND VEHICLES PULLING TRAILERS FURTHER INCREASES THE SAFETY RISK.ODI PLANS TO CONDUCT TESTING TO QUANTIFY THE BRAKING AND STEERING PERFORMANCE DEGRADATION AND THE IMPACT ON SAFE VEHICLE CONTROL, WHEN A HYDROBOAST PUMP FAILS.

Service Brakes, Hydraulic:power Assist

THE PRELIMINARY EVAULATION IS BEING UPGRADED.DURING THE EA ODI WILL LIMITITS INVESTIGATION TO ONLY THOSE VEHICLES EQUIPPED WITH A HYDRO-BOOST SYSTEM, WHICH PROVIDES POWER ASSIST TO THE BRAKING AND STEERING SYTEMS.VACCUUM BRAKE BOOSTER VEHICLES ARE EXCLUDED.ODI HASEXPANDED THE SCOPE OF THE EA TO INCLUDE MODEL YEARS2003 AND 2004, ASDURING THE PE, ODI LEARNED THAT THE HYDROBOAST PUMPS WERE MODIFIED IN FEBRAURY 2004.THEREFORE,ODI HAS EXPANDED THE SCOPE TO INCLUDE THE ADDITIONAL MODEL YEARS.ODI'S IS CONCERNED BECAUSE THISISA SUDDEN FAILURE THAT AFFECTS TWO CRITICAL SYSTEMS OF THE VEHICLE, BRAKES AND STEERING, AT THE SAME TIME.THE ABILITY OF THE OPERATOR TO HANDLE THE DUAL FAILURES IS A CONCERN. FURTHER, THESE VEHICLES TEND TO BE WORK VEHICLES, WITH SOME OVER 10,000 POUNDS GVWR AND MANY EQUIPPED TO PULL LARGE TRAILERS.DUAL FAILURES OF HEAVILY LOADED VEHICLES AND VEHICLES PULLING TRAILERS FURTHER INCREASES THE SAFETY RISK.ODI PLANS TO CONDUCT TESTING TO QUANTIFY THE BRAKING AND STEERING PERFORMANCE DEGRADATION AND THE IMPACT ON SAFE VEHICLE CONTROL, WHEN A HYDROBOAST PUMP FAILS.

Service Brakes, Hydraulic:power Assist:hydraulic

THE PRELIMINARY EVAULATION IS BEING UPGRADED.DURING THE EA ODI WILL LIMITITS INVESTIGATION TO ONLY THOSE VEHICLES EQUIPPED WITH A HYDRO-BOOST SYSTEM, WHICH PROVIDES POWER ASSIST TO THE BRAKING AND STEERING SYTEMS.VACCUUM BRAKE BOOSTER VEHICLES ARE EXCLUDED.ODI HASEXPANDED THE SCOPE OF THE EA TO INCLUDE MODEL YEARS2003 AND 2004, ASDURING THE PE, ODI LEARNED THAT THE HYDROBOAST PUMPS WERE MODIFIED IN FEBRAURY 2004.THEREFORE,ODI HAS EXPANDED THE SCOPE TO INCLUDE THE ADDITIONAL MODEL YEARS.ODI'S IS CONCERNED BECAUSE THISISA SUDDEN FAILURE THAT AFFECTS TWO CRITICAL SYSTEMS OF THE VEHICLE, BRAKES AND STEERING, AT THE SAME TIME.THE ABILITY OF THE OPERATOR TO HANDLE THE DUAL FAILURES IS A CONCERN. FURTHER, THESE VEHICLES TEND TO BE WORK VEHICLES, WITH SOME OVER 10,000 POUNDS GVWR AND MANY EQUIPPED TO PULL LARGE TRAILERS.DUAL FAILURES OF HEAVILY LOADED VEHICLES AND VEHICLES PULLING TRAILERS FURTHER INCREASES THE SAFETY RISK.ODI PLANS TO CONDUCT TESTING TO QUANTIFY THE BRAKING AND STEERING PERFORMANCE DEGRADATION AND THE IMPACT ON SAFE VEHICLE CONTROL, WHEN A HYDROBOAST PUMP FAILS.

Steering:hydraulic Power Assist:pump

THE PRELIMINARY EVAULATION IS BEING UPGRADED.DURING THE EA ODI WILL LIMITITS INVESTIGATION TO ONLY THOSE VEHICLES EQUIPPED WITH A HYDRO-BOOST SYSTEM, WHICH PROVIDES POWER ASSIST TO THE BRAKING AND STEERING SYTEMS.VACCUUM BRAKE BOOSTER VEHICLES ARE EXCLUDED.ODI HASEXPANDED THE SCOPE OF THE EA TO INCLUDE MODEL YEARS2003 AND 2004, ASDURING THE PE, ODI LEARNED THAT THE HYDROBOAST PUMPS WERE MODIFIED IN FEBRAURY 2004.THEREFORE,ODI HAS EXPANDED THE SCOPE TO INCLUDE THE ADDITIONAL MODEL YEARS.ODI'S IS CONCERNED BECAUSE THISISA SUDDEN FAILURE THAT AFFECTS TWO CRITICAL SYSTEMS OF THE VEHICLE, BRAKES AND STEERING, AT THE SAME TIME.THE ABILITY OF THE OPERATOR TO HANDLE THE DUAL FAILURES IS A CONCERN. FURTHER, THESE VEHICLES TEND TO BE WORK VEHICLES, WITH SOME OVER 10,000 POUNDS GVWR AND MANY EQUIPPED TO PULL LARGE TRAILERS.DUAL FAILURES OF HEAVILY LOADED VEHICLES AND VEHICLES PULLING TRAILERS FURTHER INCREASES THE SAFETY RISK.ODI PLANS TO CONDUCT TESTING TO QUANTIFY THE BRAKING AND STEERING PERFORMANCE DEGRADATION AND THE IMPACT ON SAFE VEHICLE CONTROL, WHEN A HYDROBOAST PUMP FAILS.

Steering:hydraulic Power Assist System

THE PRELIMINARY EVAULATION IS BEING UPGRADED.DURING THE EA ODI WILL LIMITITS INVESTIGATION TO ONLY THOSE VEHICLES EQUIPPED WITH A HYDRO-BOOST SYSTEM, WHICH PROVIDES POWER ASSIST TO THE BRAKING AND STEERING SYTEMS.VACCUUM BRAKE BOOSTER VEHICLES ARE EXCLUDED.ODI HASEXPANDED THE SCOPE OF THE EA TO INCLUDE MODEL YEARS2003 AND 2004, ASDURING THE PE, ODI LEARNED THAT THE HYDROBOAST PUMPS WERE MODIFIED IN FEBRAURY 2004.THEREFORE,ODI HAS EXPANDED THE SCOPE TO INCLUDE THE ADDITIONAL MODEL YEARS.ODI'S IS CONCERNED BECAUSE THISISA SUDDEN FAILURE THAT AFFECTS TWO CRITICAL SYSTEMS OF THE VEHICLE, BRAKES AND STEERING, AT THE SAME TIME.THE ABILITY OF THE OPERATOR TO HANDLE THE DUAL FAILURES IS A CONCERN. FURTHER, THESE VEHICLES TEND TO BE WORK VEHICLES, WITH SOME OVER 10,000 POUNDS GVWR AND MANY EQUIPPED TO PULL LARGE TRAILERS.DUAL FAILURES OF HEAVILY LOADED VEHICLES AND VEHICLES PULLING TRAILERS FURTHER INCREASES THE SAFETY RISK.ODI PLANS TO CONDUCT TESTING TO QUANTIFY THE BRAKING AND STEERING PERFORMANCE DEGRADATION AND THE IMPACT ON SAFE VEHICLE CONTROL, WHEN A HYDROBOAST PUMP FAILS.