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2002 Chevrolet Silverado 2500

Owner reports · Recalls · Investigations

More warning signs than most Silverado 2500 years

Owner complaints for the 2002 Chevrolet Silverado 2500 are substantially higher than the model-year median of 81.

About this comparison →

When problems were reported

Mileage at the reported incident

307 reports with mileage · 44 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes, Hydraulic. Review the 117 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 88 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 43 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

21 crash reports6 fire reports7 injury reports

What owners actually said

351 reports
121,000 miles · May 13, 2012
Power Train

THE HOLDING CLIP FOR THE OIL PUMP INSIDE OF TRANSFER CASE BROKE WHICH ALLOWED THE OIL PUMP TO SHAKE INSIDE OF CASE AND CONSEQUENTLY RUBBED A HOLE THRU T CASE WHICH EFFECTIVELY EMPTIED ALL THE LUBRICATING OIL FROM T CASE RUINING MOST OF THE PARTS INSIDE. *TR

NHTSA ODI #10458260

Mileage unknown · May 8, 2012
Service Brakes, Hydraulic

RUSTED HOLE IN BRAKE LINE. *TR

NHTSA ODI #10457759

97,000 miles · Mar 24, 2012
Service Brakes, Hydraulic

DRIVING DOWN HIGHWAY, APPLIED BRAKES TO FEEL THE PEDAL GO TO FLOOR. ABLE TO STOP AND INSPECT AFTER SOME DISTANCE. REAR STEEL BRAKE LINE UNDER TRUCK BED HAD CORRODED THROUGH, AND WITH A PUSH OF THE PEDAL, BRAKE FLUID SPRAYED EVERYWHERE. HAD TO HAVE LINE REPLACED FROM DIVERTER BOX UNDER CAB TO REAR CROSSOVER AT DRIVER REAR WHEEL, …

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DRIVING DOWN HIGHWAY, APPLIED BRAKES TO FEEL THE PEDAL GO TO FLOOR. ABLE TO STOP AND INSPECT AFTER SOME DISTANCE. REAR STEEL BRAKE LINE UNDER TRUCK BED HAD CORRODED THROUGH, AND WITH A PUSH OF THE PEDAL, BRAKE FLUID SPRAYED EVERYWHERE. HAD TO HAVE LINE REPLACED FROM DIVERTER BOX UNDER CAB TO REAR CROSSOVER AT DRIVER REAR WHEEL, BADLY CORRODED! NOW IT IS MARCH OF 2012 (107,000 MILES), AND THE FRONT LINES FROM THE MASTER CYLINDER TO DIVERTER ARE LEAKING AS WELL. THANKFULLY I NOTICED BEFORE DRIVING. I AM HAVING THE BAD LINE REPLACED, AND I AM LOOKING FOR A STAINLESS STEEL REPLACEMENT FOR ALL LINES! *TR

NHTSA ODI #10452882

Mileage unknown · Mar 14, 2012
Air BagsCrashInjury

2002 CHEVY TRUCK 2500. ATTORNEY WRITES ON BEHALF OF CLIENT IN REGARDS TO AIR BAG FAILURE DURING A CRASH *TGW THE CONSUMER HIT THE STEERING WHEEL, WHICH CAUSED SEVERE BRUISING TO HIS CHEST AND OTHER PARTS OF HIS BODY. *JB

NHTSA ODI #10452017

103,340 miles · Mar 11, 2012
Tires

I OWN A 2002 CHEVY SILVERADO 2500 ON WHICH I HAVE FOUR MICHELIN LTX M/S 245/75-16 TIRES. AFTER 18 MONTHS AND 10,000 MILES THE SIDEWALLS BEGAN TO CRACK. I HAVE MICHELIN TIRES ON ALL FOUR OF MY VEHICLES AND HAVE NEVER HAD ONE CRACK EVEN ON 6 YEAR OLD TIRES. I CALLED MICHELIN, BUT THEY SAY THAT IS NORMAL WEATHERING. NOW THEY ARE CR…

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I OWN A 2002 CHEVY SILVERADO 2500 ON WHICH I HAVE FOUR MICHELIN LTX M/S 245/75-16 TIRES. AFTER 18 MONTHS AND 10,000 MILES THE SIDEWALLS BEGAN TO CRACK. I HAVE MICHELIN TIRES ON ALL FOUR OF MY VEHICLES AND HAVE NEVER HAD ONE CRACK EVEN ON 6 YEAR OLD TIRES. I CALLED MICHELIN, BUT THEY SAY THAT IS NORMAL WEATHERING. NOW THEY ARE CRACKING TO THE POINT THAT THE TREAD COULD EASILY SEPARATE. MY TIRE DEALER IS GOING TO REPLACE THEM, BUT MICHELIN WILL NOT REIMBURSE THEM AS MICHELIN DENIES THERE IS A PROBLEM. I SEE FROM ONLINE BLOGS THAT SIDEWALL CRACKS IN THIS TIRE ARE APPEARING ALL OVER THE COUNTRY AND MICHELIN IS STONEWALLING IT. THIS IS A LIFE THREATENING SITUATION WHICH SHOULD BE INVESTIGATED. *TR *JS

NHTSA ODI #10451109

70,000 miles · Mar 3, 2012
Fuel System, Diesel

FUEL LINES LEAKING. ALL LINES NEED REPLACING. *TR

NHTSA ODI #10450169

133,000 miles · Feb 29, 2012
Service Brakes, Hydraulic

TL* THE CONTACT OWNS A 2002 CHEVROLET SILVERADO 2500 HD. WHILE DRIVING APPROXIMATELY 5 MPH AND DEPRESSING THE BRAKES, THE ABS ACTIVATED ERRONEOUSLY. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTICS WHERE THE TECHNICIAN STATED THAT THE FRONT DRIVER SIDE SPEED SENSOR WAS CORRODED AND WOULD HAVE TO BE CLEANED. THE FAILURE CONTIN…

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TL* THE CONTACT OWNS A 2002 CHEVROLET SILVERADO 2500 HD. WHILE DRIVING APPROXIMATELY 5 MPH AND DEPRESSING THE BRAKES, THE ABS ACTIVATED ERRONEOUSLY. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTICS WHERE THE TECHNICIAN STATED THAT THE FRONT DRIVER SIDE SPEED SENSOR WAS CORRODED AND WOULD HAVE TO BE CLEANED. THE FAILURE CONTINUED AFTER THE SPEED SENSOR WAS CLEANED. THE CONTACT REPLACED THE FRONT PASSENGER SIDE WHEEL BEARING, HUB ASSEMBLY AND SPEED SENSOR INDEPENDENTLY YET THE FAILURE PERSISTED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 133,000.

NHTSA ODI #10449728

110,000 miles · Feb 22, 2012
Engine And Engine Cooling

TWO EXHAUST MANIFOLD BOLTS ON A 2002 CHEVY SILVERADO 2500 HD ROTTED AND SHEERED OFF AND ONE OTHER DOES NOT SEEM TO BE AS RUSTED AND JUST BROKE OFF AT THE HEAD OF THE BOLT. THIS BOLT FAILURE COULD CAUSE MANY ISSUES, ONE BEING, POSSIBLE FIRE IN THE ENGINE COMPARTMENT, OR CATALYTIC FAILURE, O2 SENSOR ISSUES, CHECK ENGINE LIGHT STAY…

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TWO EXHAUST MANIFOLD BOLTS ON A 2002 CHEVY SILVERADO 2500 HD ROTTED AND SHEERED OFF AND ONE OTHER DOES NOT SEEM TO BE AS RUSTED AND JUST BROKE OFF AT THE HEAD OF THE BOLT. THIS BOLT FAILURE COULD CAUSE MANY ISSUES, ONE BEING, POSSIBLE FIRE IN THE ENGINE COMPARTMENT, OR CATALYTIC FAILURE, O2 SENSOR ISSUES, CHECK ENGINE LIGHT STAYING ON. *TR

NHTSA ODI #10448973

88,000 miles · Feb 21, 2012
Service Brakes, Hydraulic

WE HAVE JUST HAD 27 FEET OF FRONT BRAKE LINE REPLACED FOR THE SECOND TIME IN OUR 2002 CHEVY SILVERADO 2500 SERIES. TWO YEARS AGO LOST BRAKES AND LUCKILY AVOIDED AN ACCIDENT. GM DEALERSHIP REPLACED, AND THE LINE FAILED YET AGAIN LAST WEEK. THIS TIME MY 19-YEAR-OLD SON WAS DRIVING WITH A PASSENGER. LUCKILY, HE AVOIDED THE CARS…

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WE HAVE JUST HAD 27 FEET OF FRONT BRAKE LINE REPLACED FOR THE SECOND TIME IN OUR 2002 CHEVY SILVERADO 2500 SERIES. TWO YEARS AGO LOST BRAKES AND LUCKILY AVOIDED AN ACCIDENT. GM DEALERSHIP REPLACED, AND THE LINE FAILED YET AGAIN LAST WEEK. THIS TIME MY 19-YEAR-OLD SON WAS DRIVING WITH A PASSENGER. LUCKILY, HE AVOIDED THE CARS IN FRONT OF HIM AT A STOP LIGHT BY CROSSING TWO LANES SO THAT HE COULD SLOW THE VEHICLE DOWN ON THE GRASSY ROADSIDE. REFUSED TO TAKE TO GM FOR REPAIR THIS TIME. SOMETHING HAS TO BE DONE ABOUT FAULTY CHEVY BRAKELINES IN EARLY 2000 CHEVY TRUCKS BEFORE SOMEONE LOSES THEIR LIFE. *TR

NHTSA ODI #10448630

77,000 miles · Jan 17, 2012
Service Brakes, Hydraulic

COMPLETE BRAKE FAILURE WHEN I APPLIED THE BRAKES TO STOP. ALL BRAKE LINES COMING OUT OF THE BLOCK BY THE DRIVERSIDE FRONT DOOR ARE RUSTED BEYOND RECOGNITION. REAR BREAK LINE FAILURE OCCURRED IN 2010 SAME BRAKE LINE CONDITION. I KEEP MY TRUCK CLEAN AND DO NOT OFF ROAD WITH IT. *TR

NHTSA ODI #10444284

Official recalls

1

01V220000 · Interior Lighting

Jun 26, 2001

VEHICLE DESCRIPTION: CERTAIN PICKUP TRUCKS EQUIPPED WITH 6.6L DIESEL ENGINES FAIL TO COMPLY WITH REQUIREMENTS OF FMVSS NO. 105, "HYDRAULIC AND ELECTRIC BRAKE SYSTEMS." THESE VEHICLES HAVE A BRAKE SYSTEM WARNING LIGHT IN THE INSTRUMENT CLUSTER THAT MAY NOT ILLUMINATE WHEN THE BRAKE FLUID IS LOW. IN ADDITION, WHEN THE BRAKE FLUID IS LOW, THE VEHICLE MAY NOT MEET THE PARTIAL SYSTEM REQUIREMENTS OF FMVSS NO. 105.

Consequence & remedy

Consequence: THESE CONDITIONS COULD RESULT IN REDUCED BRAKING CAPABILITY, WHICH COULD LEAD TO A CRASH.

Remedy: DEALERS WILL CHANGE THE LOCATION OF A WIRE CONNECTION IN THE UNDERHOOD BUSSED ELECTRICAL CENTER. OWNER NOTIFICATION BEGAN JULY 9, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020 OR GMC AT 1-800-462-8782.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

4

EA07013 · Trailer Hitch Receiver Failure

Opened Sep 14, 2007 · Closed Sep 12, 2008

Status: closed (inferred from source dates) · Trailer Hitches

COMPLAINT REPORTS ALLEGE POOR WELD QUALITY AND/OR BENDING OF THE SUBJECT VEHICLE ORIGINAL EQUIPMENT TRAILER HITCH RECEIVER.THE AGENCY'S INVESTIGATION INCLUDED ANALYSIS OF MANUFACTURER AND AGENCY INCIDENT REPORTS, REVIEW OF POLICE REPORTS, ANALYSIS OF THE AGENCY'S FATAL ANALYSIS REPORTING SYSTEM, A VEHICLE OWNER SURVEY, INSPECTION OF TOW VEHICLES/HITCHES AND ANALYSIS OF FAILED PARTS.INCIDENTS OF WELD FAILURE WERE RARE AND ASSOCIATED WITH VERY LOW-SPEED DRIVING (TURNING, BACKING AND SUDDEN STOPPING).INCIDENTS OF BENDING WERE ASSOCIATED WITH IMPROPER TRAILER HITCH ADJUSTMENT OR OVERLOADING. A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL MONITOR THIS ISSUE AND RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.SEE DOCUMENT SEARCH FILE FOR ADDITION INFORMATION.

PE07025 · Trailer Hitch Receiver Failure

Opened May 14, 2007 · Closed Sep 14, 2007

Status: closed (inferred from source dates) · Trailer Hitches

GM PROVIDED ADDITIONAL DATA REGARDING ALLEGATIONS OF FAILURE OF THE TRAILER HITCH.ODI REVIEWED THAT AS WELL AS OTHER DATA PROVIDED BY PEER MANUFACTURERS.BASED ON OUR REVIEW, ODI FINDS THE NEED TO FURTHER INVESTIGATE THIS ISSUE.THIS PRELIMINARY EVALUATION IS UPGRADED TO AN ENGINEERING ANALYSIS (EA07-013) FOR FURTHER ASSESSMENT AND STUDY OF THIS ISSUE.

EA04012 · Hydraulic Pump Failres

Opened Apr 30, 2004 · Closed Feb 28, 2005

Status: closed (inferred from source dates) · Service Brakes, Hydraulic:power Assist; Steering:hydraulic Power Assist System

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.

Additional source detail variants (2)

Service Brakes, Hydraulic:power Assist

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.

Steering:hydraulic Power Assist System

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.

PE04004 · Hydraulic Pump Shaft Failures

Opened Jan 8, 2004 · Closed Apr 30, 2004

Status: closed (inferred from source dates) · Service Brakes, Hydraulic; Service Brakes, Hydraulic:power Assist; Service Brakes, Hydraulic:power Assist:hydraulic; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:pump

THE PRELIMINARY EVAULATION IS BEING UPGRADED.DURING THE EA ODI WILL LIMITITS INVESTIGATION TO ONLY THOSE VEHICLES EQUIPPED WITH A HYDRO-BOOST SYSTEM, WHICH PROVIDES POWER ASSIST TO THE BRAKING AND STEERING SYTEMS.VACCUUM BRAKE BOOSTER VEHICLES ARE EXCLUDED.ODI HASEXPANDED THE SCOPE OF THE EA TO INCLUDE MODEL YEARS2003 AND 2004, ASDURING THE PE, ODI LEARNED THAT THE HYDROBOAST PUMPS WERE MODIFIED IN FEBRAURY 2004.THEREFORE,ODI HAS EXPANDED THE SCOPE TO INCLUDE THE ADDITIONAL MODEL YEARS.ODI'S IS CONCERNED BECAUSE THISISA SUDDEN FAILURE THAT AFFECTS TWO CRITICAL SYSTEMS OF THE VEHICLE, BRAKES AND STEERING, AT THE SAME TIME.THE ABILITY OF THE OPERATOR TO HANDLE THE DUAL FAILURES IS A CONCERN. FURTHER, THESE VEHICLES TEND TO BE WORK VEHICLES, WITH SOME OVER 10,000 POUNDS GVWR AND MANY EQUIPPED TO PULL LARGE TRAILERS.DUAL FAILURES OF HEAVILY LOADED VEHICLES AND VEHICLES PULLING TRAILERS FURTHER INCREASES THE SAFETY RISK.ODI PLANS TO CONDUCT TESTING TO QUANTIFY THE BRAKING AND STEERING PERFORMANCE DEGRADATION AND THE IMPACT ON SAFE VEHICLE CONTROL, WHEN A HYDROBOAST PUMP FAILS.

Additional source detail variants (5)

Service Brakes, Hydraulic

THE PRELIMINARY EVAULATION IS BEING UPGRADED.DURING THE EA ODI WILL LIMITITS INVESTIGATION TO ONLY THOSE VEHICLES EQUIPPED WITH A HYDRO-BOOST SYSTEM, WHICH PROVIDES POWER ASSIST TO THE BRAKING AND STEERING SYTEMS.VACCUUM BRAKE BOOSTER VEHICLES ARE EXCLUDED.ODI HASEXPANDED THE SCOPE OF THE EA TO INCLUDE MODEL YEARS2003 AND 2004, ASDURING THE PE, ODI LEARNED THAT THE HYDROBOAST PUMPS WERE MODIFIED IN FEBRAURY 2004.THEREFORE,ODI HAS EXPANDED THE SCOPE TO INCLUDE THE ADDITIONAL MODEL YEARS.ODI'S IS CONCERNED BECAUSE THISISA SUDDEN FAILURE THAT AFFECTS TWO CRITICAL SYSTEMS OF THE VEHICLE, BRAKES AND STEERING, AT THE SAME TIME.THE ABILITY OF THE OPERATOR TO HANDLE THE DUAL FAILURES IS A CONCERN. FURTHER, THESE VEHICLES TEND TO BE WORK VEHICLES, WITH SOME OVER 10,000 POUNDS GVWR AND MANY EQUIPPED TO PULL LARGE TRAILERS.DUAL FAILURES OF HEAVILY LOADED VEHICLES AND VEHICLES PULLING TRAILERS FURTHER INCREASES THE SAFETY RISK.ODI PLANS TO CONDUCT TESTING TO QUANTIFY THE BRAKING AND STEERING PERFORMANCE DEGRADATION AND THE IMPACT ON SAFE VEHICLE CONTROL, WHEN A HYDROBOAST PUMP FAILS.

Service Brakes, Hydraulic:power Assist

THE PRELIMINARY EVAULATION IS BEING UPGRADED.DURING THE EA ODI WILL LIMITITS INVESTIGATION TO ONLY THOSE VEHICLES EQUIPPED WITH A HYDRO-BOOST SYSTEM, WHICH PROVIDES POWER ASSIST TO THE BRAKING AND STEERING SYTEMS.VACCUUM BRAKE BOOSTER VEHICLES ARE EXCLUDED.ODI HASEXPANDED THE SCOPE OF THE EA TO INCLUDE MODEL YEARS2003 AND 2004, ASDURING THE PE, ODI LEARNED THAT THE HYDROBOAST PUMPS WERE MODIFIED IN FEBRAURY 2004.THEREFORE,ODI HAS EXPANDED THE SCOPE TO INCLUDE THE ADDITIONAL MODEL YEARS.ODI'S IS CONCERNED BECAUSE THISISA SUDDEN FAILURE THAT AFFECTS TWO CRITICAL SYSTEMS OF THE VEHICLE, BRAKES AND STEERING, AT THE SAME TIME.THE ABILITY OF THE OPERATOR TO HANDLE THE DUAL FAILURES IS A CONCERN. FURTHER, THESE VEHICLES TEND TO BE WORK VEHICLES, WITH SOME OVER 10,000 POUNDS GVWR AND MANY EQUIPPED TO PULL LARGE TRAILERS.DUAL FAILURES OF HEAVILY LOADED VEHICLES AND VEHICLES PULLING TRAILERS FURTHER INCREASES THE SAFETY RISK.ODI PLANS TO CONDUCT TESTING TO QUANTIFY THE BRAKING AND STEERING PERFORMANCE DEGRADATION AND THE IMPACT ON SAFE VEHICLE CONTROL, WHEN A HYDROBOAST PUMP FAILS.

Service Brakes, Hydraulic:power Assist:hydraulic

THE PRELIMINARY EVAULATION IS BEING UPGRADED.DURING THE EA ODI WILL LIMITITS INVESTIGATION TO ONLY THOSE VEHICLES EQUIPPED WITH A HYDRO-BOOST SYSTEM, WHICH PROVIDES POWER ASSIST TO THE BRAKING AND STEERING SYTEMS.VACCUUM BRAKE BOOSTER VEHICLES ARE EXCLUDED.ODI HASEXPANDED THE SCOPE OF THE EA TO INCLUDE MODEL YEARS2003 AND 2004, ASDURING THE PE, ODI LEARNED THAT THE HYDROBOAST PUMPS WERE MODIFIED IN FEBRAURY 2004.THEREFORE,ODI HAS EXPANDED THE SCOPE TO INCLUDE THE ADDITIONAL MODEL YEARS.ODI'S IS CONCERNED BECAUSE THISISA SUDDEN FAILURE THAT AFFECTS TWO CRITICAL SYSTEMS OF THE VEHICLE, BRAKES AND STEERING, AT THE SAME TIME.THE ABILITY OF THE OPERATOR TO HANDLE THE DUAL FAILURES IS A CONCERN. FURTHER, THESE VEHICLES TEND TO BE WORK VEHICLES, WITH SOME OVER 10,000 POUNDS GVWR AND MANY EQUIPPED TO PULL LARGE TRAILERS.DUAL FAILURES OF HEAVILY LOADED VEHICLES AND VEHICLES PULLING TRAILERS FURTHER INCREASES THE SAFETY RISK.ODI PLANS TO CONDUCT TESTING TO QUANTIFY THE BRAKING AND STEERING PERFORMANCE DEGRADATION AND THE IMPACT ON SAFE VEHICLE CONTROL, WHEN A HYDROBOAST PUMP FAILS.

Steering:hydraulic Power Assist:pump

THE PRELIMINARY EVAULATION IS BEING UPGRADED.DURING THE EA ODI WILL LIMITITS INVESTIGATION TO ONLY THOSE VEHICLES EQUIPPED WITH A HYDRO-BOOST SYSTEM, WHICH PROVIDES POWER ASSIST TO THE BRAKING AND STEERING SYTEMS.VACCUUM BRAKE BOOSTER VEHICLES ARE EXCLUDED.ODI HASEXPANDED THE SCOPE OF THE EA TO INCLUDE MODEL YEARS2003 AND 2004, ASDURING THE PE, ODI LEARNED THAT THE HYDROBOAST PUMPS WERE MODIFIED IN FEBRAURY 2004.THEREFORE,ODI HAS EXPANDED THE SCOPE TO INCLUDE THE ADDITIONAL MODEL YEARS.ODI'S IS CONCERNED BECAUSE THISISA SUDDEN FAILURE THAT AFFECTS TWO CRITICAL SYSTEMS OF THE VEHICLE, BRAKES AND STEERING, AT THE SAME TIME.THE ABILITY OF THE OPERATOR TO HANDLE THE DUAL FAILURES IS A CONCERN. FURTHER, THESE VEHICLES TEND TO BE WORK VEHICLES, WITH SOME OVER 10,000 POUNDS GVWR AND MANY EQUIPPED TO PULL LARGE TRAILERS.DUAL FAILURES OF HEAVILY LOADED VEHICLES AND VEHICLES PULLING TRAILERS FURTHER INCREASES THE SAFETY RISK.ODI PLANS TO CONDUCT TESTING TO QUANTIFY THE BRAKING AND STEERING PERFORMANCE DEGRADATION AND THE IMPACT ON SAFE VEHICLE CONTROL, WHEN A HYDROBOAST PUMP FAILS.

Steering:hydraulic Power Assist System

THE PRELIMINARY EVAULATION IS BEING UPGRADED.DURING THE EA ODI WILL LIMITITS INVESTIGATION TO ONLY THOSE VEHICLES EQUIPPED WITH A HYDRO-BOOST SYSTEM, WHICH PROVIDES POWER ASSIST TO THE BRAKING AND STEERING SYTEMS.VACCUUM BRAKE BOOSTER VEHICLES ARE EXCLUDED.ODI HASEXPANDED THE SCOPE OF THE EA TO INCLUDE MODEL YEARS2003 AND 2004, ASDURING THE PE, ODI LEARNED THAT THE HYDROBOAST PUMPS WERE MODIFIED IN FEBRAURY 2004.THEREFORE,ODI HAS EXPANDED THE SCOPE TO INCLUDE THE ADDITIONAL MODEL YEARS.ODI'S IS CONCERNED BECAUSE THISISA SUDDEN FAILURE THAT AFFECTS TWO CRITICAL SYSTEMS OF THE VEHICLE, BRAKES AND STEERING, AT THE SAME TIME.THE ABILITY OF THE OPERATOR TO HANDLE THE DUAL FAILURES IS A CONCERN. FURTHER, THESE VEHICLES TEND TO BE WORK VEHICLES, WITH SOME OVER 10,000 POUNDS GVWR AND MANY EQUIPPED TO PULL LARGE TRAILERS.DUAL FAILURES OF HEAVILY LOADED VEHICLES AND VEHICLES PULLING TRAILERS FURTHER INCREASES THE SAFETY RISK.ODI PLANS TO CONDUCT TESTING TO QUANTIFY THE BRAKING AND STEERING PERFORMANCE DEGRADATION AND THE IMPACT ON SAFE VEHICLE CONTROL, WHEN A HYDROBOAST PUMP FAILS.