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2009 Chevrolet Silverado 1500

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2009 Chevrolet Silverado 1500 do not stand out strongly from the model-year median of 525.

About this comparison →

When problems were reported

Mileage at the reported incident

224 reports with mileage · 220 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Air Bags. Review the 230 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 54 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 43 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

9 crash reports6 fire reports3 injury reports

Electrical System complaints

43 reports
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Mileage unknown · Apr 23, 2018
Electrical System

*U0100 *ECM HARNESS IS OPEN OR SHORTED

NHTSA ODI #11089666

71,000 miles · Jan 22, 2018
Air BagsElectrical System

SERVICE AIR BAG WHEN THE VEHICLE WAS IN MOTION

NHTSA ODI #11064068

98,000 miles · Nov 14, 2017
Electrical System

THE CHECK ENGINE LIGHT CAME ON WHILE DRIVING AND WHEN THE CODES WERE RAN TWO CODES POPPED UP, P2534 (IGNITION 1 SWITCH CIRCUIT LOW VOLTAGE 2. IGNITION ON/START SWITCH LOW VOLTAGE.) AND CODE P069E FUEL PUMP CONTROL MODULE REQUESTED MIL ILLUMINATION. WHEN I HAD THE DEALER CHECK THIS THEY SAID THAT THE FUEL PUMP CONTROL MODULE NEED…

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THE CHECK ENGINE LIGHT CAME ON WHILE DRIVING AND WHEN THE CODES WERE RAN TWO CODES POPPED UP, P2534 (IGNITION 1 SWITCH CIRCUIT LOW VOLTAGE 2. IGNITION ON/START SWITCH LOW VOLTAGE.) AND CODE P069E FUEL PUMP CONTROL MODULE REQUESTED MIL ILLUMINATION. WHEN I HAD THE DEALER CHECK THIS THEY SAID THAT THE FUEL PUMP CONTROL MODULE NEEDS TO BE REPLACED, HOWEVER THE VIN NUMBER OF MY VEHICLE DID NOT MATCH THAT OF THE RECALL THAT IS CURRENTLY IN PLACE (BULLETIN NO. 14515B FROM JANUARY 2015).

NHTSA ODI #11046010

49,750 miles · Oct 24, 2017
Electrical SystemElectronic Stability Control (esc)Steering

AT 75MPH ON TOLL ROAD AT NIGHT, SUDDENLY THE LIGHTS (ALL EXTERNAL & INTERNAL) WENT DARK. HAZARD LIGHT WOULD NOT WORK, ENGINE QUIT, BELL WENT OFF (DOOR-KEY IN IGNITION BELL), RPM SURGED. WAS ABLE TO GET OFF ROAD AND WAITED 10 MINUTES AND TRUCK STARTED. DROVE OFF, GOT TO 60 AND SAME THING HAPPENED. WAITED 30 MINUTES AND TRUCK WAS …

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AT 75MPH ON TOLL ROAD AT NIGHT, SUDDENLY THE LIGHTS (ALL EXTERNAL & INTERNAL) WENT DARK. HAZARD LIGHT WOULD NOT WORK, ENGINE QUIT, BELL WENT OFF (DOOR-KEY IN IGNITION BELL), RPM SURGED. WAS ABLE TO GET OFF ROAD AND WAITED 10 MINUTES AND TRUCK STARTED. DROVE OFF, GOT TO 60 AND SAME THING HAPPENED. WAITED 30 MINUTES AND TRUCK WAS OK EXCEPT WHEN BRAKES APPLIED -DOOR/KEY BELL WENT OFF. DEALER HAD TRUCK FOR THREE DAYS AND COULD NOT DUPLICATE. WENT TO UTUBE AND TYPED IN ELECTRICAL PROBLEMS-2009 SILVERADO AND SEVERAL PAGES OF THE EXACT SAME PROBLEM APPEARED.CALLED DEALER TOLD THEM TO REPLACE THE BATTERY GROUND CABLE AND TO CHECK THE MEGA FUSE. SO FAR THE TRUCK IS RUNNING OK (INCIDENT HAPPENED IN JULY 2017) SEEMS LIKE THE BACK YARD MECHANICS KNOW MORE ABOUT HOW TO FIX THIS PROBLEM. THIS IS SERIOUS, DRIVING AT NIGHT AT 75 AND LOSING ALL ELECTRICS IS AN ACCIDENT WAITING TO HAPPEN. THE MANUFACTURE NEEDS TO BE HELD ACCOUNTABLE FOR THE POOR QUALITY GROUND CABLES; THIS SHOULD BE A RECALL!!!

NHTSA ODI #11039210

72,000 miles · Sep 21, 2017
Electrical SystemPower Train

WHILE DRIVING AT HIGHWAY SPEEDS, TRUCK HAD MASSIVE ELECTRICAL ISSUES WHICH CAUSED THE TRANSMISSION TO DOWNSHIFT TO 2ND GEAR. I ALMOST LOST CONTROL. WHILE THIS WAS HAPPENING, THE DOOR LOCKS CYCLED ON AND OFF OVER AND OVER AS WELL AS THE DOOR CHIMES COMING ON CONSTANTLY. HVAC DEFAULTED TO FULL HEAT FROM AIR CONDITIONING MODE. …

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WHILE DRIVING AT HIGHWAY SPEEDS, TRUCK HAD MASSIVE ELECTRICAL ISSUES WHICH CAUSED THE TRANSMISSION TO DOWNSHIFT TO 2ND GEAR. I ALMOST LOST CONTROL. WHILE THIS WAS HAPPENING, THE DOOR LOCKS CYCLED ON AND OFF OVER AND OVER AS WELL AS THE DOOR CHIMES COMING ON CONSTANTLY. HVAC DEFAULTED TO FULL HEAT FROM AIR CONDITIONING MODE. STABILITRACK SYSTEMS SHOWED INOPERATIVE AS WELL AS ABS SYSTEM. THE RAPID DOWNSHIFT FROM CRUISE TO 2ND GEAR CAUSED TIRES TO LOCK UP. I ALMOST LOST CONTROL. IF IT WOULD HAVE BEEN WET OR SLIPPERY, I WOULD NOT HAVE BEEN ABLE TO MAINTAIN CONTROL. THE VEHICLE ENGINE REVVED TO 4-5 THOUSAND RPM, AS IT DOWNSHIFTED AND MY SPEED DROPPED LIKE I WAS LOCKING THE BRAKES. I COULD HAVE BEEN REAR ENDED AND THE DECELERATION CAME ON WITH NO BRAKE LIGHTS, AS IT WAS HAPPENING WITH THE TRANSMISSION RAPID DOWNSHIFT. I CONTACTED GM VIA THEIR CHAT LINE, REFERENCE [XXX]. THEY TOLD ME IT WAS 8 YEARS OLD AND BOUGHT OVER-SEAS SO I WAS OUT OF LUCK FOR HELP WITH REPAIRS. IT IS PRESUMABLY CAUSED BY FAULTY BATTERY CABLES. THIS CONDITION IS REPORTED REPEATEDLY ON THE INTERNET I.E. YOUTUBE AMAZON ETC. THESE PARTS ARE NOT NORMAL WEAR AND TEAR COMPONENTS AND SINCE THEY CAUSE MASSIVE SAFETY RELATED CONTROL ISSUES THEIR MANUFACTURING QUALITY IS IN QUESTION. I WANT TO REPORT THIS ISSUE TO HELP PREVENT SOMEONE ELSE POSSIBLY HAVING AN INJURY TO THEIR LOVED ONES BECAUSE OF A KNOWN CONDITION THAT COULD BE REPAIRED WITH A 125.00 PART. I TOOK IT TO THE DEALER BUCKALEW CHEV IN CONROE TX. AND THEY SAID IT WAS THE BATTERY CABLES. I HAVE THAT INVOICE. I HAVE THE TRANSCRIPT FROM THE INITIAL CHAT WITH GM. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ODI #11024836

126,705 miles · Aug 16, 2017
Electrical System

WHEN DRIVING ON THE HIGHWAY THE DOOR LOCKS WILL SUDDENLY GO ON AND OFF SEVERAL TIMES AND THE TRUCK LOSES POWER TRANSMISSION SHIFTS OUT OF GEAR SEAT BELT LIGHT COMES ON INSTRUMENT PANEL NEEDLES GO ERRATIC. DEALERS SAY IF WE CAN'T MAKE IT DO IT WHEN WE'RE THERE THEY DON'T KNOW WHAT TO FIX NEED HELP SOON.

NHTSA ODI #11015737

249,000 miles · Jun 15, 2017
Electrical System

SAFETY BULLETING 14515 ' CHASSIS ELECTRONIC CONTROL MODULE INTERNAL CONTAMINATION ' 2007-2014. MY 2009 CHEVROLET SILVERADO 1500 IS HAVING A PROBLEM THAT THE ELECTRIC GOES OFF AND ON WHEN DRIVING ON THE HIGHWAY AFTER HITTING THE BRAKE PEDAL. THIS IS INTERMITTENT AND DOES NOT HAPPEN ALL OF THE TIME. IT SEEMS VERY DANGEROUS, SOMETI…

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SAFETY BULLETING 14515 ' CHASSIS ELECTRONIC CONTROL MODULE INTERNAL CONTAMINATION ' 2007-2014. MY 2009 CHEVROLET SILVERADO 1500 IS HAVING A PROBLEM THAT THE ELECTRIC GOES OFF AND ON WHEN DRIVING ON THE HIGHWAY AFTER HITTING THE BRAKE PEDAL. THIS IS INTERMITTENT AND DOES NOT HAPPEN ALL OF THE TIME. IT SEEMS VERY DANGEROUS, SOMETIMES WHEN IT HAPPENS THE DOOR LOCKS GO UP AND DOWN. I TALKED TO THE CHEVROLET DEALER IN TEMPE, FREEWAY CHEVROLET, AND THEY STATED MY TRUCK WAS NOT PART OF THE SAFETY RECALL BULLETIN 14515 EVEN THOUGH OTHER 2009 CHEVROLETR SILVERADO 1500S WERE PART OF THE RECALL. I WOULD THINK THAT CHEVROLET WOULD BE GLAD TO FIX IT BEFORE A CRASH, SORT OF LIKE TOYOTA SHOULD OF FIXED THEIR BRAKING AND ACCELERATION PROBLEM BEFORE SO MANY CRASHES. IS IT TRUE THAT EVEN IF THE TRUCK IS HAVING THE SAME PROBLEM AS THE RECALL, WHICH IS A SAFETY RECALL, IT MAY NOT BE COVERED FOR IT IS NOT LISTED?

NHTSA ODI #10995279

Mileage unknown · May 28, 2017
Electrical SystemSeat BeltsVehicle Speed Control

AT ABOUT 90,000 MILES THE CRUISE CONTROL STOPPED WORKING AND WHEN IT IS WARM OUTSIDE THE PASSENGER'S SIDE DOOR ELECTRICAL LOCK WILL NOT WORK. IT TRIES TO PUSH LOCK TO UNLOCK POSITION, BUT ONLY PUSHES IT HALF WAY. I HAVE READ A LOT ABOUT THESE CONCERNS ON THIS MODEL VEHICLE. IS THIS 2 RECALLS? IT SHOULD BE. THIS IS NOT A CHEAP F…

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AT ABOUT 90,000 MILES THE CRUISE CONTROL STOPPED WORKING AND WHEN IT IS WARM OUTSIDE THE PASSENGER'S SIDE DOOR ELECTRICAL LOCK WILL NOT WORK. IT TRIES TO PUSH LOCK TO UNLOCK POSITION, BUT ONLY PUSHES IT HALF WAY. I HAVE READ A LOT ABOUT THESE CONCERNS ON THIS MODEL VEHICLE. IS THIS 2 RECALLS? IT SHOULD BE. THIS IS NOT A CHEAP FIX.

NHTSA ODI #10991962

186,000 miles · May 22, 2017
Air BagsElectrical System

TL* TAKATA RECALL. THE CONTACT OWNS A 2009 CHEVROLET SILVERADO 1500. WHILE DRIVING 70 MPH, THE INSTRUMENT PANEL LIGHTING FAILED TO ILLUMINATE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT DEALER WHERE IT WAS DIAGNOSED THAT THE PASSENGER PRESENCE MODULE BECAME ERRATIC AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRE…

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TL* TAKATA RECALL. THE CONTACT OWNS A 2009 CHEVROLET SILVERADO 1500. WHILE DRIVING 70 MPH, THE INSTRUMENT PANEL LIGHTING FAILED TO ILLUMINATE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT DEALER WHERE IT WAS DIAGNOSED THAT THE PASSENGER PRESENCE MODULE BECAME ERRATIC AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 16V381000 (AIR BAGS); HOWEVER, THE PARTS TO DO THE REPAIR WERE UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE CONTACT LEFT A VOICE MESSAGE FOR THE DEALER. THE MANUFACTURER WAS NOT MADE AWARE OF THE ISSUE. THE FAILURE MILEAGE WAS 186,000. VIN TOOL CONFIRMS PARTS NOT AVAILABLE.

NHTSA ODI #10990951

72,316 miles · May 16, 2017
Electrical SystemFuel/propulsion System

THE VEHICLE WAS BEING DRIVEN BY MY SON WHEN SERVICE ENGINE LIGHT CAME ON AND I THEN USED MY ACTRON SCAN TOOL AND PULLED 3X CODES FROM THE COMPUTER (ECU) CODES RELATED TO THE FUEL PUMP CONTROL MODULE , AND TRAILER BRAKE WARNING LIGHT APPEARED ON THE INSTRUMENT CLUSTER CLEARED THESE CODES. 2 DAYS LATER CODES REAPPEARED ALL WERE FU…

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THE VEHICLE WAS BEING DRIVEN BY MY SON WHEN SERVICE ENGINE LIGHT CAME ON AND I THEN USED MY ACTRON SCAN TOOL AND PULLED 3X CODES FROM THE COMPUTER (ECU) CODES RELATED TO THE FUEL PUMP CONTROL MODULE , AND TRAILER BRAKE WARNING LIGHT APPEARED ON THE INSTRUMENT CLUSTER CLEARED THESE CODES. 2 DAYS LATER CODES REAPPEARED ALL WERE FUEL PUMP CIRCUIT LOW, FUEL PUMP MODULE AND TRAILER BRAKE CODES. CLEARED CODES THEN INSPECTED THE FPSM VISUALLY REMOVED REAR COVER AND THE FPSM WAS FULL OF WATER I THEM DRIED IT OUT FOR 2X DAYS IN THE SUN TRUCK RAN AFTER REASSEMBLY. BUT 3X DAYS LATER THE TRUCK FAILED TO START THIS TIME WITH COMPUTER SCAN TOOL IN HAND I CHECKED THE FUEL PUMP PRESSURE, THE TRUCK HAD NO FUEL PUMP PRESSURE. I THEN WENT TO MY LOCAL CHEVROLET DEALER AND GAVE THEM THE V.I.N. # TO CHECK THE VEHICLE FOR RECALLS. ONLY RECALL WAS FOR SAFETY BELT RECALL WHICH WAS DONE IN 2009. I FOUND OUT THERE WAS A POTENTIAL RECALL FOR THE FPSM ON THIS WEBSITE. SO II INQUIRED TO THE PARTS DEPARTMENT FOR THIS PART,IT WAS IN STOCK AND 183.00. I THEN PURCHASED A NEW AC DELCO MODULE ON-LINE FOR 85.00 PUT IT ON AND THEN FOUND MY LOCAL SHOP IN TOWN TO HAVE A TECH COME OUT TO RE-FLASH THE FPSM SO THE (ECU) WOULD RECOGNIZE THE NEW PART. I AM SAVING MY COPIES OF THE BILLS SO THAT WHEN SOMEONE DIES FROM THIS PART FAILING WHEN IT STOPS THE VEHICLE HOPEFULLY I CAN BE REIMBURSED FOR ANOTHER PLANNED GM PART FAILURE... SINCERELY MR. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *JB *TR

NHTSA ODI #10986074

Official recalls

3

21V050000 · Air Bags:frontal:passenger Side:inflator Module

Feb 5, 2021

General Motors, LLC (GM) is recalling certain 2007-2011 Cadillac Escalade, Escalade ESV, Escalade EXT, Chevrolet Avalanche, Silverado 1500, Suburban, Tahoe, GMC Sierra 1500, Yukon, Yukon XL, and 2009-2011 Chevrolet Silverado 2500, Silverado 3500, GMC Sierra 2500 and Sierra 3500 vehicles originally sold, or ever registered, in the states of Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands or "Zone A." Additionally, GM is recalling certain 2007-2008 Cadillac Escalade, Escalade ESV, Escalade EXT, Chevrolet Avalanche, Silverado 1500, Suburban, Tahoe, GMC Sierra 1500, Yukon, Yukon XL vehicles originally sold, or ever registered, in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B." These vehicles are equipped with non-desiccated passenger frontal inflators containing phase-stabilized ammonium nitrate (PSAN) propellant. These inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: GM will notify owners, and dealers will replace the front passenger air bag inflator with an alternate one, free of charge. Interim letters notifying owners of the safety risk were mailed on February 22, 2021. Second notification letters will be mailed once the remedy is available. Owner notification letters were mailed on March 1, 2021. Owners may contact Chevrolet customer service at 1-800-222-1020; Cadillac customer service at 1-800-458-8006; and GMC customer service at 1-800-462-8782. GM's number for this recall is N212328760.

21V052000 · Air Bags:frontal:passenger Side:inflator Module

Feb 5, 2021

General Motors, LLC (GM) is recalling certain 2009 Cadillac Escalade, Escalade ESV, Escalade EXT, Chevrolet Avalanche, Silverado 1500, Silverado 2500, Silverado 3500, Suburban, Tahoe, GMC Sierra 1500, Sierra 2500, Sierra 3500, Yukon, and Yukon XL vehicles originally sold, or ever registered, in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B." Additionally, GM is recalling certain 2007-2008 Cadillac Escalade, Escalade ESV, and Escalade EXT, Chevrolet Avalanche, Silverado 1500, Suburban, Tahoe, GMC Sierra 1500, Yukon, and Yukon XL vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, and Wyoming or "Zone C." These vehicles are equipped with non-desiccated passenger frontal inflators containing phase-stabilized ammonium nitrate (PSAN) propellant. These inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: GM will notify owners, and dealers will replace the front passenger air bag inflator with an alternate one, free of charge. Interim letters notifying owners of the safety risk were mailed on February 23, 2021. Second notification letters will be mailed once the remedy is available. Owner notification letters were mailed on September 20, 2021. Owners may contact Chevrolet customer service at 1-800-222-1020, Cadillac customer service at 1-800-458-8006, and GMC customer service at 1-800-462-8782. GM's number for this recall is N212328780.

21V053000 · Air Bags:frontal:passenger Side:inflator Module

Feb 5, 2021

General Motors, LLC (GM) is recalling certain 2013 Cadillac Escalade, Escalade ESV, and Escalade EXT, Chevrolet Avalanche, Silverado 1500, Silverado 2500/3500, Suburban, Tahoe, GMC Sierra 1500, Sierra 2500/3500, Yukon, and Yukon XL vehicles originally sold, or ever registered, in the states of Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands or "Zone A." Additionally, GM is recalling certain 2010 Cadillac Escalade, Escalade ESV, and Escalade EXT, Chevrolet Avalanche, Silverado 1500, Silverado 2500/3500, Suburban, Tahoe, GMC Sierra 1500, Sierra 2500/3500, Yukon, and Yukon XL vehicles originally sold, or ever registered in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B." Additionally, GM is recalling certain 2009 Cadillac Escalade, Escalade ESV, and Escalade EXT, Chevrolet Avalanche, Silverado 1500, Silverado 2500/3500, Suburban, Tahoe, GMC Sierra 1500, Sierra 2500/3500, Yukon, and Yukon XL vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, and Wyoming or "Zone C."

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: GM will notify owners, and dealers will replace the front passenger air bag inflator with an alternate one, free of charge. Interim letters notifying owners of the safety risk were mailed on February 24, 2021. Second notification letters will be mailed once the remedy is available. Owner notification letters were mailed on May 11, 2021. Owners may contact Cadillac customer service at 1-800-458-8006; Chevrolet customer service at 1-800-222-1020; and GMC customer service at 1-800-462-8782. GM's number for this recall is N212328790.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

DP22005 · Pedestrian Alert Sounds

Opened Jan 27, 2023 · Closed Aug 7, 2023

Status: closed (inferred from source dates) · Electrical System:propulsion System

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.

EA21002 · Desiccated Air Bag Inflator Rupture

Opened Sep 17, 2021 · No close date supplied

Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Additional source detail variants (2)

Air Bags:frontal:driver Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.