DOOR BUSHINGS ARE WORN-OUT, DOOR PINS DO NOT ROTATE IN THEM AND HAVE ELONGATED AND CUT THROUGH THE SIDE OF THE BUSHINGS, MAKING IT HARD TO OPEN AND CLOSE DOORS. *TR
2003 Chevrolet S10
Owner reports · Recalls · Investigations
More warning signs than most S10 years
Owner complaints for the 2003 Chevrolet S10 are substantially higher than the model-year median of 42.5.
About this comparison →How this year compares
Owner complaints by model year
Compare all S10 years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
132 reports with mileage · 46 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Structure. Review the 30 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Service Brakes, Hydraulic. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Power Train. Review the 17 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
Structure complaints
30 reports2003 CHEVY ZR 2 TRUCK HAS A 3RDOOR. THE DOOR HANDLE KEEPS BREAKING AND HAS TO BE REPLACED. THIS IS AN ADDED EXPENSE. IT IS BEING OPENED UNDER NORMAL CIRCUMSTANCES. IT SHOULD NOT KEEP BREAKING. ALSO TWO OF MY FRIENDS HAVE THE SAME PROBLEMS WITH THEIR TRUCKS. *TR
TL*THE CONTACT OWNS A 2003 CHEVROLET S10. THE HANDLE FOR THE THIRD DOOR SNAPPED AND FAILED WHEN THE CONTACT ATTEMPTED TO OPEN THE DOOR. AS A RESULT, THE DOOR WOULD NOT OPEN. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE CURRENT AND FAILURE MILEAGES WERE 36,650. UPDATED 03/05/08.*LJ THE CONSUMER STATED THE PART WAS REPLACE…
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TL*THE CONTACT OWNS A 2003 CHEVROLET S10. THE HANDLE FOR THE THIRD DOOR SNAPPED AND FAILED WHEN THE CONTACT ATTEMPTED TO OPEN THE DOOR. AS A RESULT, THE DOOR WOULD NOT OPEN. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE CURRENT AND FAILURE MILEAGES WERE 36,650. UPDATED 03/05/08.*LJ THE CONSUMER STATED THE PART WAS REPLACED BY HIM AT THE COST OF $27.50 PLUS TAX. UPDATED 03/04/08 *TR
OPENING THIRD DOOR AT FOOD STORE. THE THIRD DOOR HANDLE BROKE. UNABLE TO OPEN DOOR. REPLACED HANDLE AND IT BROKE ALSO. BROKEN PART IS AVAILABLE. PLASTIC SQUEEZE HANDLE BROKE. *TR
UPPER FRONT DOOR HINGE ON THE CHEVROLET. S-10 CREW HAS WORN OUT WHERE THE PIN ANCHORS THE DOOR HINGE BRACKET TO THE FRAME'S HINGE BRACKET, WELDED TO FRAME. THE FAILURE OF THE PIN'S BUSHING HAS CAUSED THE FRAME' HINGE BRACKET TO WEAR OUT IN SUCH A WAY THAT THE DRIVER'S SIDE FRONT DOOR HANGS, AND MUST BE SLAMMED SHUT TO INSURE…
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UPPER FRONT DOOR HINGE ON THE CHEVROLET. S-10 CREW HAS WORN OUT WHERE THE PIN ANCHORS THE DOOR HINGE BRACKET TO THE FRAME'S HINGE BRACKET, WELDED TO FRAME. THE FAILURE OF THE PIN'S BUSHING HAS CAUSED THE FRAME' HINGE BRACKET TO WEAR OUT IN SUCH A WAY THAT THE DRIVER'S SIDE FRONT DOOR HANGS, AND MUST BE SLAMMED SHUT TO INSURE FULL CLOSURE. DUE TO THIS DEFECT THAT CHEVROLET MECHANICS STATED THEY WERE AWARE OFF. THE REMEDY TO CORRECT THIS DANGEROUS HAZARD WAS FOR THE OWNER TO INCUR THE COSTS OF REPAIR. THE TRUCK WAS JUST A LITTLE OVER 4 YEARS OLD FROM DATE OF MANUFACTURING WITH 77,000 MILES. THE DEALER STATED THAT THE DEFECT WAS CAUSED BY NORMAL USE OF OPENING / SHUTTING DOOR. THIS PROBLEM SHOULD BE IMMEDIATELY ADDRESSED AS VEHICLES DISPLAYING THIS DEFECT WERE A SAFETY HAZARD FOR THE DOOR(S) OPENING UNEXPECTEDLY, POSSIBLY WHILE THE VEHICLE WAS IN TRANSIT. I AM CURRENTLY A POLICE SUPERVISOR IN COMMAND OF THE DEPARTMENT'S TRAFFIC SAFETY DIVISION AND WAS AWARE OF THIS SITE FOR REDRESS OF PROBLEMS.*AK
TL*- THE CONTACT OWNS A 2003 CHEVROLET S10 WITH AN ODOMETER READING OF 15800 MILES. THE CONTACT STARTED HAVING PROBLEMS WITH THE VEHICLE AT 1100 MILES WHEN THE BRAKES BEGAN TO MAKE LOUD NOISES. IN AUGUST O 2003 THE CONTACT TOOK THE VEHICLE TO DON HALL CHEVROLET OF ASHLAND KENTUCKY, AND THE SERVICE PERSONNEL DETERMINED THAT TH…
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TL*- THE CONTACT OWNS A 2003 CHEVROLET S10 WITH AN ODOMETER READING OF 15800 MILES. THE CONTACT STARTED HAVING PROBLEMS WITH THE VEHICLE AT 1100 MILES WHEN THE BRAKES BEGAN TO MAKE LOUD NOISES. IN AUGUST O 2003 THE CONTACT TOOK THE VEHICLE TO DON HALL CHEVROLET OF ASHLAND KENTUCKY, AND THE SERVICE PERSONNEL DETERMINED THAT THE BRAKE PADS WERE NOT COMPATIBLE WITH THE FACTORY ROTORS, THUS CAUSING THE BRAKES TO MAKE A V LOUD NOISE. THE ROTORS WERE TURNED AND NEW BRAKE PADS WERE INSTALLED. THREE DAYS LATER THE NOISE CONTINUED. A MECHANIC INSTALLED WAGNER BRAKE PADS. THE MANUFACTURER'S PADS INSTALLED AT THE DEALER WERE NOT AS EFFICIENT. AT 11, 000 MILES THE BRAKE PEDAL RATTLED WHEN DRIVING OVER SPEED BUMPS. THE SERVICE PERSONNEL AT MCFARLAND MURRAY CHEVORLET DEALERSHIP OF GRAYSON KENTUCKY REMOVED THE DASHBORAD, AND REPLACED THE BUSHING ON THE BRAKE PEDAL. THEY CONCLUDED THAT THE BRAKE PEDAL ASSEMBLY WAS INCORRECTLY INSTALLED ,AND THE BUSHING WAS DEFECTIVE FROM THE FACTORY INSTALLATION. TWO YEARS LATER THE CONTACT HAD THE SAME PROBLEMS WITH THE BUSHING. THE DEALERSHIP DID NOT WANT TO MAKE THE REPAIRS SINCE IT WAS OUT OF WARRANTY. THE BRAKE ASSEMBLY WAS INSTALLED INCORRECTLY FROM FACTORY AND IT WAS A SAFETY PROBLEM. IN ADDITION, THE TAILGATE CABLES WERE RECALLED AND REPLACED. FINALLY POWER STEERING PUMP WAS REPLACED DUE TO A LEAK. THE COOLER LINE WAS LEAKING, THE OIL PAN GASKET WAS LEAKING AND THE REAR BRAKES WERE REPLACED. UPDATED 03/30/07. *UB
ON MY 2003 CHEV S10, THE PINS AND BUSHINGS ON THE DRIVERS DOOR HINGE WORE OUT WITH ONLY ABOUT 30,000 MILES ON THE VEHICLE. THE DOOR WOULD SAG AND BECAME DIFFICULT TO CLOSE. I CURRENTLY HAVE AN APPOINTMENT TO REPLACE THE PINS AND BUSHINGS AT A COST OF ABOUT $150.00 (W/TAX). UPON SPEAKING TO OTHER LATE MODEL (SINCE 2000) GM PRO…
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ON MY 2003 CHEV S10, THE PINS AND BUSHINGS ON THE DRIVERS DOOR HINGE WORE OUT WITH ONLY ABOUT 30,000 MILES ON THE VEHICLE. THE DOOR WOULD SAG AND BECAME DIFFICULT TO CLOSE. I CURRENTLY HAVE AN APPOINTMENT TO REPLACE THE PINS AND BUSHINGS AT A COST OF ABOUT $150.00 (W/TAX). UPON SPEAKING TO OTHER LATE MODEL (SINCE 2000) GM PRODUCT OWNERS AND REPAIRMEN AT GM DEALERSHIPS, IT IS EVIDENTIALLY COMMON FOR THESE PINS AND BUSHINGS TO WEAR OUT. I FEEL DOORS SAGGING AND BEING DIFFICULT TO CLOSE COULD POTENTIALLY BE A SAFETY PROBLEM. *NM
TAIL GATE HINGES RUSTING OUT, AND IS STARTING TO CRACK ON THE FRAME. JUST DON'T WANT IT TO FALL OFF ON THE ROAD. *NM
2003 CHEVROLET S-10 ZR2'S FOUR WHEEL DRIVE AUTOMATICALLY ENGAGED CAUSING ACCIDENTS. *KB THE VEHICLE WAS TAKEN TO THE DEALER BUT THEY WERE UNABLE TO FIND A PROBLEM. THE TRANSMISSION SLIPPED. THE ENGINE WOULD ALSO MISS. THE VEHICLE ALSO EXHIBITED PROBLEM WITH THE DRIVER'S SIDE WINDOW, HEADLIGHTS, TAILLIGHTS, WINDSHIELD WIPERS,…
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2003 CHEVROLET S-10 ZR2'S FOUR WHEEL DRIVE AUTOMATICALLY ENGAGED CAUSING ACCIDENTS. *KB THE VEHICLE WAS TAKEN TO THE DEALER BUT THEY WERE UNABLE TO FIND A PROBLEM. THE TRANSMISSION SLIPPED. THE ENGINE WOULD ALSO MISS. THE VEHICLE ALSO EXHIBITED PROBLEM WITH THE DRIVER'S SIDE WINDOW, HEADLIGHTS, TAILLIGHTS, WINDSHIELD WIPERS, CRUISE CONTROL AND TRIM. THE VEHICLE CRUISE CONTROL ACTIVATED ONCE WHILE DRIVING. THE TAILGATE HAD TO BE ADJUSTED. *NM
THIRD DOOR HANDLE KEEPS BREAKING. LUCKY NOT IN AN EMERGENCY. REPLACED 4 TIMES IN 3 YEARS. *NM
Official recalls
104V132000 · Equipment:other:labels
Mar 18, 2004
CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 208, "OCCUPANT CRASH PROTECTION."
Consequence & remedy
Consequence: SOME OF THESE VEHICLES INCLUDE INCORRECT STATEMENTS ON ONE OF THE AIR BAG WARNING LABELS.
Remedy: OWNERS WILL BE PROVIDED WITH CORRECT LABELS AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON JUNE 4, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 OR GMC AT 1-866-996-9463.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0No exact-year investigations in this snapshot.
Illustration