THE INTAKE MANIFOLD GASKET ON MY 2003 CHEVY MALIBU HAD TO BE REPLACED SINCE IT WAS PLASTIC. HAS THEIR BEEN A RECALL ON THIS PART? IF SO, WHAT FORMS NEED TO BE FILLED OUT TO GET PROPER REFUNDING? *TR
2003 Chevrolet Malibu
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2003 Chevrolet Malibu do not stand out strongly from the model-year median of 310.5.
About this comparison →How this year compares
Owner complaints by model year
Compare all Malibu years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
429 reports with mileage · 140 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Electrical System. Review the 289 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Vehicle Speed Control. Review the 85 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Engine. Review the 47 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
Engine And Engine Cooling complaints
41 reportsI OWN A 2003 CHEVY MAILBU. I HAVE HAD NUMEROUS PROBLEMS WITH THE ANITFREEZE DRAINING OUT. I HAVE HAD IT IN THE SHOP A COUPLE TIMES AND HAVE HAD THE MANIFOLD INTAKE GASKET REPLACED. THIS WAS VERY EXPENSIVE FOR A SINGLE MOM ON A BUDGET. THE PROBLEM STILL PERSISTS. I HAVE ALSO STARTED HAVING PROBLEMS WITH THE THEFT SYSTEM LIGH…
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I OWN A 2003 CHEVY MAILBU. I HAVE HAD NUMEROUS PROBLEMS WITH THE ANITFREEZE DRAINING OUT. I HAVE HAD IT IN THE SHOP A COUPLE TIMES AND HAVE HAD THE MANIFOLD INTAKE GASKET REPLACED. THIS WAS VERY EXPENSIVE FOR A SINGLE MOM ON A BUDGET. THE PROBLEM STILL PERSISTS. I HAVE ALSO STARTED HAVING PROBLEMS WITH THE THEFT SYSTEM LIGHT COMING ON AND PREVENTING THE CAR FROM STARTING. I CAN TURN IT TO "ON" AND GET IT STARTED AFTER 10 MINUTES, BUT THIS IS BOTHERSOME WHEN I AM IN A HURRY. I THINK THAT GM SHOULD HAVE THESE PROBLEMS UNDER RECALL AND PAY TO HAVE THEM FIXED. *TR
2003 MAILBU 6 CY. I JUST HAD $1,300.00 CAR REPAIR THAT COULD HAVE BEEN AVOIDED IF GMC WOULD HAVE RECALLED ALL CARS THAT HAVE THE ANTIFREEZE WITH ACID IN IT. THIS IS A REPAIR THAT THEY ARE FIGHTING IN A CLASS ACTION LAW SUIT BLAMING THE DRIVERS WHEN OUR BOOKS STATE NO CHANGING ANTIFREEZE FOR 150,000 MILES. IN STEAD THEY ARE PU…
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2003 MAILBU 6 CY. I JUST HAD $1,300.00 CAR REPAIR THAT COULD HAVE BEEN AVOIDED IF GMC WOULD HAVE RECALLED ALL CARS THAT HAVE THE ANTIFREEZE WITH ACID IN IT. THIS IS A REPAIR THAT THEY ARE FIGHTING IN A CLASS ACTION LAW SUIT BLAMING THE DRIVERS WHEN OUR BOOKS STATE NO CHANGING ANTIFREEZE FOR 150,000 MILES. IN STEAD THEY ARE PUTTING PEOPLE WHO BOUGHT AMERICAN MADE CARS HAVE THIS UNNECESSARY EXPENSE. THIS IS MONEY THAT I HAD TO BORROW AND NOW FIND SOME WAY TO PAY BACK SO THAT I MAY CONTINUE TO WORK. THIS SHOULDN'T EVEN BE A LAW SUIT. THEY SHOULD OWN TO THEIR MISTAKE AND MAKE GOOD THE ERROR THAT THEY MADE. *TR
YOU CAN ADD MY NAME TO THE LIST OF INDIVIDUALS SHELLING OUT AN EXCESSIVE AMOUNT OF MONEY TO REPLACE WHAT APPEAR TO BE DEFECTIVE PARTS AND/OR MANUFACTURING DESIGNS IN THE 2003 CHEVY MALIBU. WE PURCHASED THE CAR NEW IN FEB 2003 AND REPAIR COSTS TO DATE ARE IN EXCESS OF $2,000 AND THE CAR ONLY HAS 52,000 MILES ON IT. FIRST, THE B…
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YOU CAN ADD MY NAME TO THE LIST OF INDIVIDUALS SHELLING OUT AN EXCESSIVE AMOUNT OF MONEY TO REPLACE WHAT APPEAR TO BE DEFECTIVE PARTS AND/OR MANUFACTURING DESIGNS IN THE 2003 CHEVY MALIBU. WE PURCHASED THE CAR NEW IN FEB 2003 AND REPAIR COSTS TO DATE ARE IN EXCESS OF $2,000 AND THE CAR ONLY HAS 52,000 MILES ON IT. FIRST, THE BRAKES AND ROTORS NEEDED PLACED AFTER ABOUT 40,000 MILES (MOST OF WHICH WERE INTERSTATE DRIVING)...COST WAS OVER $300. NEXT, WE WERE GETTING THE CAR REPAIRED AFTER AN INCIDENT WITH A DEER AND THE MECHANIC INFORMED US THAT COOLANT WAS STARTING TO LEAK INTO THE ENGINE BECAUSE OF A FAULTY INTAKE MANIFOLD GASKET...REPAIR COST ALMOST $1,000. FINALLY, MY WIFE WAS RECENTLY STRANDED BECAUSE THE FUEL PUMP FAILED...REPAIR COST $1,000. ALL OF THESE INCIDENTS OCCURRED WITHIN THE PAST 6 MONTHS. BY FAR THE MOST FRUSTRATION THING IS THAT ALL THESE ITEMS APPEAR TO BE VERY COMMON FAILURES WITH THIS MAKE AND MODEL MADE BY CHEVROLET AND THERE HAS YET TO BE ANY RECALLS...VERY DISAPPOINTING. MY ENTIRE EXPERIENCE HAS CONTINUED TO SNOWBALL EVER SINCE WE HAD ISSUES WITH GETTING THE DEALERSHIP TO FIX ITEMS THAT WERE STILL UNDER WARRANTY. GENERAL MOTORS SEEMS TO BE MORE FOCUSED ON EARNING PROFITS THAT COMPETE WITH THE FOREIGN PRODUCERS RATHER THAN TAKING CARE OF THEIR CURRENT CUSTOMERS. IF THINGS DON'T CHANGE, THE COMPANY WILL HAVE VERY LIMITED REPEAT CUSTOMERS. *TR
I HAVE BEEN INFORMED THAT I NEED A NEW INTAKE MANIFOLD GASKET. I WAS TOLD THAT GM WENT TO A CHEAP CAM SHAFT AND INTAKE GASKET ON MOST OF THE 3.1 TO 3.8 LITRE V6 ENGINES ABOUT 7 YEARS AGO AND THAT OVER 90% OF THESE ENGINES HAVE A LEAKING INTAKE GASKET WHICH CAUSES THE CHEAP CAM SHAFT TO RUST AND THEN BREAK DESTROYING THE ENGINE.…
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I HAVE BEEN INFORMED THAT I NEED A NEW INTAKE MANIFOLD GASKET. I WAS TOLD THAT GM WENT TO A CHEAP CAM SHAFT AND INTAKE GASKET ON MOST OF THE 3.1 TO 3.8 LITRE V6 ENGINES ABOUT 7 YEARS AGO AND THAT OVER 90% OF THESE ENGINES HAVE A LEAKING INTAKE GASKET WHICH CAUSES THE CHEAP CAM SHAFT TO RUST AND THEN BREAK DESTROYING THE ENGINE. I WAS TOLD THAT THIS HAPPENS BETWEEN 50,000 AND 90,000 MILES ON THESE ENGINES, THAT THERE ARE NO REPLACEMENT ENGINES AVAILABLE IN THE SALVAGE YARDS AND THAT GM CONTINUES TO PRODUCE THIS DEFECTIVE PRODUCT. NOW IM LOOKING AT APPROX. $600.00 TO REPLACE JUST THE INTAKE MANIFOLD GASKET. I DON'T THINK THAT I SHOULD HAVE TO FOOT THIS BILL TO REPLACE A PROBLEM THAT GM HAS KNOWN ABOUT FOR A LONG TIME AND REFUSES TO CORRECT. *TR
THE CAR HAS DIED AT NIGHT IN NOT A VERY GOOD SIDE OF TOWN AND WOULD NOT START ON 10/07. HAD IT TOWED AND THEY FOUND THE INTAKE MANIFOLD GASKET DAMAGED $1,000.00. FEB 08 CAR WOULD NOT START AFTER WORK. 10 MILES AWAY FROM HOME. HAD THE CAR TOWED BACK TO FIRESTONE THINKING IT WAS THE SAME THING INSTEAD THE ANTI-THEFT SYSTEM HAD…
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THE CAR HAS DIED AT NIGHT IN NOT A VERY GOOD SIDE OF TOWN AND WOULD NOT START ON 10/07. HAD IT TOWED AND THEY FOUND THE INTAKE MANIFOLD GASKET DAMAGED $1,000.00. FEB 08 CAR WOULD NOT START AFTER WORK. 10 MILES AWAY FROM HOME. HAD THE CAR TOWED BACK TO FIRESTONE THINKING IT WAS THE SAME THING INSTEAD THE ANTI-THEFT SYSTEM HAD CAUSED THE CAR NOT TO START. 4/08 CAR AGAIN WOULD NOT START AFTER WORK. PLEASE FORCE GM TO TAKE RESPONSIBILITY FOR THEIR VEHICLES MALFUNCTIONS BEFORE SOME ONE GETS HURT BECAUSE OF THE ANTI THEFT SYSTEM. *TR
INTAKE MANIFOLD IS LEAKING COOLANT. *TR
MANIFOLD INTAKE GASKET CRACKED AND LEAKED INTO THE ENGINE. THIS CAUSED THE CAR NOT TO START. *TR
MY 2003 CHEVY MALIBU HAD DIED ON ME 3 TIMES WHILE I WAS DRIVING IT AND WOULD NOT RESTART. TWICE I HAD IT TOWED TO THE DEALERSHIP (JBA IN GLEN BURNIE, MD) AND THEY CANNOT FIND A PROBLEM WITH IT. I CAN'T DRIVE IT, BECAUSE I HAVE A 45 MINUTE COMMUTE TO WORK AND CANNOT AFFORD TO KEEP HAVING IT TOWED. *TR
TL*THE CONTACT OWNS A 2000 CHEVROLET MALIBU. WHILE DRIVING 30 MPH FOR APPROXIMATELY TEN MINUTES, THE TEMPERATURE GAUGE DISPLAYED HOT. THE COOLANT LIGHT ILLUMINATED, WHICH INDICATED THAT THE COOLANT LEVEL WAS LOW. THE CONTACT STOPPED THE VEHICLE AND CHECKED THE LEVEL. HE THEN TOOK THE VEHICLE TO CARMAX AND THEY CONFIRMED THA…
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TL*THE CONTACT OWNS A 2000 CHEVROLET MALIBU. WHILE DRIVING 30 MPH FOR APPROXIMATELY TEN MINUTES, THE TEMPERATURE GAUGE DISPLAYED HOT. THE COOLANT LIGHT ILLUMINATED, WHICH INDICATED THAT THE COOLANT LEVEL WAS LOW. THE CONTACT STOPPED THE VEHICLE AND CHECKED THE LEVEL. HE THEN TOOK THE VEHICLE TO CARMAX AND THEY CONFIRMED THAT THE LOWER INTAKE MANIFOLD GASKET CAUSED THE FAILURE. THE FAILURE WAS REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE 45,000. UPDATED 12/12/07 *BF
Official recalls
214V400000 · Electrical System:ignition
Jul 3, 2014
This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.
Consequence & remedy
Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.
04V528000 · Vehicle Speed Control:accelerator Pedal
Nov 1, 2004
CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 124, 'ACCELERATOR CONTROL SYSTEMS.' IN HOT AMBIENT CONDITIONS, THE ACCELERATOR PEDAL ARM MAY STICK AT THE ATTACHMENT TO THE BRACKET AND NOT RETURN TO THE ENGINE IDLE POSITION WHEN THE OPERATOR LIFTS HIS FOOT FROM THE ACCELERATOR PEDAL.
Consequence & remedy
Consequence: FAILURE TO RETURN TO IDLE COULD RESULT IN A VEHICLE CRASH.
Remedy: DEALERS WILL INSPECT THE ACCELERATOR PEDAL ARM AND REPLACE THE ACCELERATOR AND BRAKE PEDAL ASSEMBLY WITH A NEW ASSEMBLY, IF NECESSARY. THE RECALL BEGAN ON DECEMBER 20, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, OR OLDSMOBILE AT 1-800-630-6537.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0No exact-year investigations in this snapshot.
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