NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
789 reports37,000 miles · Jan 27, 2004
Exterior LightingService Brakes, HydraulicSuspension
HAVE TO REPLACE BRAKE PADS/ROTORS EVERY 5,000 MILES. I'VE SPENT MORE MONEY ON THE BRAKES ON THIS CAR THAN GAS. I'VE ALSO GONE THROUGH 5 SETS OF TIRES. REPLACED WHEEL HUB BEARINGS, AND STILL, AFTER REPLACING ITEMS, THE VIBRATION, SHAKING, INSTABILITY COMES BACK. ALSO, PROBLEM WITH ABS. LIGHT COMES ON AND STAYS ON. I'VE HAD IT L…
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HAVE TO REPLACE BRAKE PADS/ROTORS EVERY 5,000 MILES. I'VE SPENT MORE MONEY ON THE BRAKES ON THIS CAR THAN GAS. I'VE ALSO GONE THROUGH 5 SETS OF TIRES. REPLACED WHEEL HUB BEARINGS, AND STILL, AFTER REPLACING ITEMS, THE VIBRATION, SHAKING, INSTABILITY COMES BACK. ALSO, PROBLEM WITH ABS. LIGHT COMES ON AND STAYS ON. I'VE HAD IT LOOKED AT 6 TIMES AND DEALER CAN'T FIND PROBLEM. EACH TIME AFTER SEEING DEALER, IT GOES OUT. BUT THEN COMES BACK ON AGAIN IN A FEW DAYS. HAVE PROBLEMS BRAKING. I'VE HAD TO STOP QUICKLY, AND THE BRAKE PEDAL GOES TO THE FLOOR, AND CAR WON'T SLOW DOWN. IT'S AS IF I'M TRYING TO SLOW DOWN ON A SHEET OF ICE, AND I LIVE IN FLORIDA!!! BACK TAILLIGHTS CONSTANTLY MELT AROUND BULBS. I'VE HAD TO REPLACE THE TAIL LIGHT ASSEMBLIES IN BOTH. IS CHEVROLET GOING TO DO ANYTHING ABOUT THESE PROBLEMS?? I'VE READ THAT A LOT OF OTHER PEOPLE ARE HAVING THESE SAME PROBLEMS. DOES IT TAKE A FEW PEOPLE'S DEATHS TO FINALLY GET THEM TO CARE? COME ON CHEVROLET, I USED TO BELIEVE IN YOU, BUT NOW I'M QUESTIONING THE CARS. THIS IS THE 6TH CHEVROLET CAR I'VE OWNED. STRONGLY THINKING OF NEVER BUYING A CHEVY AGAIN. *JB
NHTSA ODI #10054997
29,500 miles · Jan 22, 2004
Service Brakes, Hydraulic
I HAVE NUMEROUS COMPLAINTS REGARDING THE BRAKE SYSTEM OF MY VEHICLE. I HAVE HAD MY CAR FOR JUST OVER A YEAR NOW AND I HAVE HAD 3 WHEELBEARINGS DONE, THE BRAKES CHANGED TWICE, THE ROTORS CHANGED AND TURNED, THE CALIPERS CHANGED AND MORE. THE CALIPERS CONTINUE TO MAKE A HORRIBLE CRUNCHING NOISE AND NO ONE WANTS TO TAKE RESPONSIB…
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I HAVE NUMEROUS COMPLAINTS REGARDING THE BRAKE SYSTEM OF MY VEHICLE. I HAVE HAD MY CAR FOR JUST OVER A YEAR NOW AND I HAVE HAD 3 WHEELBEARINGS DONE, THE BRAKES CHANGED TWICE, THE ROTORS CHANGED AND TURNED, THE CALIPERS CHANGED AND MORE. THE CALIPERS CONTINUE TO MAKE A HORRIBLE CRUNCHING NOISE AND NO ONE WANTS TO TAKE RESPONSIBILITY FOR IT. THE DEALER SAYS ITS A MANUAFACTURING DEFECT AND CHEVY SAYS IT WAS UNDER WARRANTY WHEN I BOUGHT IT, 12 DAYS, AND IT WAS NEVER BROUGHT INTO A CHEVY DEALERSHIP SO THERE'S NOTHING THEY CAN DO. WELL, ITS CRAP AND I KNOW THERE ARE AT LEAST A HUNDRED OTHER PEOPLE WITH THE SAME PROBLEM SO IF YOU HAVE A 1999 CHEVY MALIBU WITH DEFECTS CALL ME AND LETS SUE IN A CLASS ACTION SUIT BECAUSE THEY SHOULD NOT GET AWAY WITH THIS. 607-397-1782
NHTSA ODI #10054658
82,000 miles · Jan 21, 2004
Electrical SystemEngine And Engine Cooling
VEHICLE HAD CATALYTIC CONVERTER AND ALTERNATOR GO OUT COMPLETELY WITHIN 10K OF EACH OTHER. ONCE THE CAT HAD GONE BAD, IT CAUSED THE VALVE SEALS ON THE ENGINE TO NEED TO BE REPLACED ALONG WITH THE INTAKE MANIFOLD GASKET, A $1300 JOB NOT COVERED BY EXTENDED WARRANTY. ALSO HAVE HAD BREAK PAD PROBLEMS WITH THEM WEARING UNEVENLY. …
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VEHICLE HAD CATALYTIC CONVERTER AND ALTERNATOR GO OUT COMPLETELY WITHIN 10K OF EACH OTHER. ONCE THE CAT HAD GONE BAD, IT CAUSED THE VALVE SEALS ON THE ENGINE TO NEED TO BE REPLACED ALONG WITH THE INTAKE MANIFOLD GASKET, A $1300 JOB NOT COVERED BY EXTENDED WARRANTY. ALSO HAVE HAD BREAK PAD PROBLEMS WITH THEM WEARING UNEVENLY. THE VEHICLE WAS AT A CHEVROLET DEALER FOR ALMOST A WEEK BEFORE THEY GUESSED THE PROBLEM-NO ONE ACTUALLY LOOKED AT MY ENGINE TO VERIFY THAT THE SEALS NEEDED TO BE REPLACED, I WAS SO ANNOYED WITH WAITING FOR A DIAGNOSIS, I HAD ANOTHER MECHANIC COMPLETE THE WORK AND REPLACE THE CAT. THESE PROBLEMS ALSO RESULTED IN A MIDNIGHT TOW TWO HOURS AWAY FROM HOME SINCE MY CAR WOULD NOT START, TAKING MORE TIME AND MONEY OUT OF MY HECTIC SCHEDULE. *AK
NHTSA ODI #10054594
Mileage unknown · Jan 16, 2004
Steering
WHEN THE CONSUMER MADE A LEFT TURN, THE STEERING WHEEL LOCKED UP. *JB
NHTSA ODI #10055297
48,000 miles · Jan 15, 2004
Engine And Engine CoolingEquipmentSeat Belts
AIR CONTROLS SWITCH BACK & FORTH FROM FRESH TO RECIRCULATE. CAR HAS REFUSED TO START TWICE & ANTITHEFT SYSTEM ACTIVATED. INTAKE MANIFOLD LEAK UPPER AND LOWER. I HAD THE GASKET REPLACED AND GM CANADA PAID FOR THE LABOR AND I PAID FOR THE PARTS, APPROX $180 CANADIAN. I BELIEVE THERE WAS 78000 KM (48,000 MILES) ON THE CAR AT THE …
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AIR CONTROLS SWITCH BACK & FORTH FROM FRESH TO RECIRCULATE. CAR HAS REFUSED TO START TWICE & ANTITHEFT SYSTEM ACTIVATED. INTAKE MANIFOLD LEAK UPPER AND LOWER. I HAD THE GASKET REPLACED AND GM CANADA PAID FOR THE LABOR AND I PAID FOR THE PARTS, APPROX $180 CANADIAN. I BELIEVE THERE WAS 78000 KM (48,000 MILES) ON THE CAR AT THE TIME. SEATBELTS ARE SLOW TO RETRACT. CLUNKING NOISE IN FRONT END, THEY CAN'T IDENTIFY OR FIX. RECALL ON ROTORS CAUSED PADS TO FAIL.
NHTSA ODI #10071268
300 miles · Jan 15, 2004
Engine And Engine CoolingUnknown Or Other
THEFT LIGHT COMES ON AND CAR WILL NOT START. WAIT 10-15 MINUTES CAR STARTS FINE. PROBLEM HAPPENS ABOUT 2-3 TIMES A MONTH. PROBLEM HAS HAPPENED WHEN WEATHER IS SUNNY AND HOT AND IN PERFECT WEATHER AND ALSO WHEN IT HAS BEEN RAINING.
NHTSA ODI #10071103
65,262 miles · Jan 15, 2004
Engine And Engine CoolingUnknown Or OtherVisibility
AIR CONDITIONING - ELECTRICAL FAILURE, WOULD FLICKER ON AND OFF. ENGINE - HEAD GASKET, FAULTY. WAS REPLACED. POWER WINDOW - REGULATOR AND MOTOR FAULTY, THE WINDOW JUST STOP ROLLING UP AND DOWN, DID NOT SHOW SIGNS OF FAIURE TILL IT HAPPENED. IN SHOP RIGHT NOW, NOT COVERED UNDER MANUFACTURER WARRANTY. OTHER - COOLING SYSTEM, USE…
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AIR CONDITIONING - ELECTRICAL FAILURE, WOULD FLICKER ON AND OFF. ENGINE - HEAD GASKET, FAULTY. WAS REPLACED. POWER WINDOW - REGULATOR AND MOTOR FAULTY, THE WINDOW JUST STOP ROLLING UP AND DOWN, DID NOT SHOW SIGNS OF FAIURE TILL IT HAPPENED. IN SHOP RIGHT NOW, NOT COVERED UNDER MANUFACTURER WARRANTY. OTHER - COOLING SYSTEM, USES THE INFAMOUS DEX-COOL COOLANT. THE ENGINE GETS HOT EVERY TIME I DRIVE IT. HOT MEANING TWO BARS ABOVE MIDDLE. IT USUALLY RESIDES IN THE MIDDLE. THE RADIATOR CAP HAS BEEN REPLACED TWICE AND THE HEAD GASKET WAS ALSO SUSPECTED OF BEING A PROBLEM RELATED TO THIS. THE PROBLEM STILL EXISTS AND IS GOING TO THE DEALER TOMORROW FOR ANOTHER INSPECTION. THE WORST TIME IT OCCURRED WAS AFTER THE HEAD GASKET HAD BEEN REPLACED. THE VEHICLE RAN FINE FOR TWO MONTHS. WE TOOK IT ON VACATION TO LAKE POWELL WHEN THE PROBLEMS OCCURRED AGAIN. THE ENGINE STARTED TO GET HOT. I TURNED OFF THE A/C AND TURNED ON THE HEAT. THIS WAS ABLE TO GET THE ENGINE DRIVEABLE WITHOUT CAUSING DAMAGE TO IT. MY WORRY IS THAT THIS WILL HAPPEN TO MY WIFE ON THE FREEWAY OR DRIVING HOME TO SEE HER PARENTS. HAD THIS OCCURRED THE FIRST TIME WITH JUST HER IN THE CAR SHE WOULD NOT HAVE KNOWN WHAT TO DO AND WOULD HAVE BEEN STRANDED.
NHTSA ODI #10070967
15,000 miles · Jan 15, 2004
Power TrainService Brakes, HydraulicUnknown Or Other
WINDSHIELD: WHISTLES WHILE DRIVING AT HIGH SPEEDS. TAKEN IN FOR REPAIRS NUMEROUS TIMES AND TOLD THAT MECHANIC DOESN'T HEAR ANYTHING WRONG. ONGOING PROBLEM. BRAKES: NEED TO BE REPLACED EVERY YEAR. CAR SEEMS TO CHEW THEM UP. REPLACED WITH HIGH QUALITY BRAKES FROM AUTO ZONE. LIFETIME GUARANTEE, AND REPLACED BY MYSELF. TRANSMISSION…
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WINDSHIELD: WHISTLES WHILE DRIVING AT HIGH SPEEDS. TAKEN IN FOR REPAIRS NUMEROUS TIMES AND TOLD THAT MECHANIC DOESN'T HEAR ANYTHING WRONG. ONGOING PROBLEM. BRAKES: NEED TO BE REPLACED EVERY YEAR. CAR SEEMS TO CHEW THEM UP. REPLACED WITH HIGH QUALITY BRAKES FROM AUTO ZONE. LIFETIME GUARANTEE, AND REPLACED BY MYSELF. TRANSMISSION: WHEN CAR GOES FROM REVERSE INTO DRIVE, CAR REVS UP AS IF IN NEUTRAL. FINALLY KICKS INTO GEAR, BUT IS JERKY FOR ABOUT 5 MINUTES AFTERWARDS.
NHTSA ODI #10070687
59,000 miles · Jan 15, 2004
Engine And Engine Cooling
THE INTAKE MANIFOLD GASKET FAILS. THE DEXCOOL COOLANT LEAKED INTO THE OIL. THE BEARINGS ON THE GASKET ARE DAMAGED. I WAS TOLD THAT I REALLY NEED A NEW ENGINE, BUT THAT I COULD TRY REPLACING THE GASKET, BUT THERE ARE NO GUARANTEE THAT WILL WORK. I UNDERSTAND THIS IS A COMMON PROBLEM FOR MOST GM CARS FROM THAT TIME FRAME AND…
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THE INTAKE MANIFOLD GASKET FAILS. THE DEXCOOL COOLANT LEAKED INTO THE OIL. THE BEARINGS ON THE GASKET ARE DAMAGED. I WAS TOLD THAT I REALLY NEED A NEW ENGINE, BUT THAT I COULD TRY REPLACING THE GASKET, BUT THERE ARE NO GUARANTEE THAT WILL WORK. I UNDERSTAND THIS IS A COMMON PROBLEM FOR MOST GM CARS FROM THAT TIME FRAME AND STARTING AROUND 40,000 AND THAT GM HAS EVEN MADE A NEW PART FINDING THE ORIGINAL DEFICIENT.
NHTSA ODI #10070241
39,000 miles · Jan 15, 2004
Engine And Engine CoolingService Brakes, Hydraulic
3/18/03 - MALIBU IS DIAGNOSED WITH AN INTAKE MANIFOLD GASKET FAILURE. THE VEHICLE WAS LOSING COOLANT, BUT THERE WAS NEVER ANY SIGNS OF LEAKAGE ON THE DRIVEWAY. AN INDEPENDANT SHOP DIAGNOSED THE PROBLEM. A LITTLE RESEARCH ON THE INTERNET REVEALED THAT VERY MANY OTHER GM OWNERS WERE EXPERIENCING THE SAME PROBLEM. WE ATTEMPTED …
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3/18/03 - MALIBU IS DIAGNOSED WITH AN INTAKE MANIFOLD GASKET FAILURE. THE VEHICLE WAS LOSING COOLANT, BUT THERE WAS NEVER ANY SIGNS OF LEAKAGE ON THE DRIVEWAY. AN INDEPENDANT SHOP DIAGNOSED THE PROBLEM. A LITTLE RESEARCH ON THE INTERNET REVEALED THAT VERY MANY OTHER GM OWNERS WERE EXPERIENCING THE SAME PROBLEM. WE ATTEMPTED TO GET ASSISTANCE IN PAYING FOR THE REPAIR FROM GM, BUT THEY REFUSED. THE DESIGN OF THE GASKET SYSTEM COMBINED WITH DEXCOOL COOLANT APPEARS TO BE FAULTY. WE ALSO HAVE A CRONIC PROBLEM WITH THE BRAKING SYSTEM ON THIS VEHICLE. ABOUT EVERY 12000 MILES THE BRAKES NEED TO BE REPLACED, THE ROTORS ARE WARPED AND THE PADS ARE BAD. SO FAR, GM IS PICKING UP ALL THOSE COSTS BECAUSE THE PROBLEM WAS REPORTED WHILE IT WAS STILL UNDER WARRANTY. THROUGH THE INTERNET WE ALSO DISCOVERED THAT MANY MALIBU OWNERS HAVE THE SAME PROBLEM.
NHTSA ODI #10070115
NHTSA investigations
5RQ04005 · Turn Signal Failures
Opened Jun 18, 2004 · Closed Nov 30, 2004
Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal:switch
GM CONDUCTED A RECALL (NHTSA RECALL NUMBER 03V327) ON MODEL YEAR (MY) 2000-2001 ALERO, GRAND AM AND MALIBU VEHICLES TO REPLACE DEFECTIVE HAZARD SWITCHES THAT CAUSE THE TURN SIGNALS AND HAZARD LIGHTS TO FAIL.THE RECALL COVERED VEHICLES BUILT FROM FEBRUARY 2000 THROUGH MAY 2001 (DEPENDING ON MODEL).ODI OPENED THIS INVESTIGATION BASED ON 64 REPORTS ALLEGING TURN SIGNAL FAILURE ON MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER THE RECALL AND BUILT PRIOR TO FEBRUARY 2000.IN DECEMBER 2004, GM WILL ISSUE A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING DECEMBER 30, 2004.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Additional source detail variants (2)
Exterior Lighting:hazard Flashing Warning Lights:switch
GM CONDUCTED A RECALL (NHTSA RECALL NUMBER 03V327) ON MODEL YEAR (MY) 2000-2001 ALERO, GRAND AM AND MALIBU VEHICLES TO REPLACE DEFECTIVE HAZARD SWITCHES THAT CAUSE THE TURN SIGNALS AND HAZARD LIGHTS TO FAIL.THE RECALL COVERED VEHICLES BUILT FROM FEBRUARY 2000 THROUGH MAY 2001 (DEPENDING ON MODEL).ODI OPENED THIS INVESTIGATION BASED ON 64 REPORTS ALLEGING TURN SIGNAL FAILURE ON MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER THE RECALL AND BUILT PRIOR TO FEBRUARY 2000.IN DECEMBER 2004, GM WILL ISSUE A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING DECEMBER 30, 2004.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Exterior Lighting:turn Signal:switch
GM CONDUCTED A RECALL (NHTSA RECALL NUMBER 03V327) ON MODEL YEAR (MY) 2000-2001 ALERO, GRAND AM AND MALIBU VEHICLES TO REPLACE DEFECTIVE HAZARD SWITCHES THAT CAUSE THE TURN SIGNALS AND HAZARD LIGHTS TO FAIL.THE RECALL COVERED VEHICLES BUILT FROM FEBRUARY 2000 THROUGH MAY 2001 (DEPENDING ON MODEL).ODI OPENED THIS INVESTIGATION BASED ON 64 REPORTS ALLEGING TURN SIGNAL FAILURE ON MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER THE RECALL AND BUILT PRIOR TO FEBRUARY 2000.IN DECEMBER 2004, GM WILL ISSUE A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING DECEMBER 30, 2004.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.
EA03021 · Front Suspension Coil Spring Fracture
Opened Nov 4, 2003 · Closed Oct 19, 2004
Status: closed (inferred from source dates) · Suspension; Suspension:front; Suspension:front:springs:coil Springs
THE FAILURE RATE OF THE SUBJECT VEHICLES IS LOW RELATIVE TO PAST ODI INVESTIGATIONS.THE ENGINEERING ANALYSIS IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.PLEASE SEE THE ATTACHED REPORT FOR ADDITIONAL DETAILS.
Additional source detail variants (3)
Suspension:front
THE FAILURE RATE OF THE SUBJECT VEHICLES IS LOW RELATIVE TO PAST ODI INVESTIGATIONS.THE ENGINEERING ANALYSIS IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.PLEASE SEE THE ATTACHED REPORT FOR ADDITIONAL DETAILS.
Suspension:front:springs:coil Springs
THE FAILURE RATE OF THE SUBJECT VEHICLES IS LOW RELATIVE TO PAST ODI INVESTIGATIONS.THE ENGINEERING ANALYSIS IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.PLEASE SEE THE ATTACHED REPORT FOR ADDITIONAL DETAILS.
Suspension
THE FAILURE RATE OF THE SUBJECT VEHICLES IS LOW RELATIVE TO PAST ODI INVESTIGATIONS.THE ENGINEERING ANALYSIS IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.PLEASE SEE THE ATTACHED REPORT FOR ADDITIONAL DETAILS.
PE03031 · Front Suspension Coil Spring Fracture
Opened Jul 14, 2003 · Closed Nov 4, 2003
Status: closed (inferred from source dates) · Suspension:front; Suspension:front:springs:coil Springs
THE SUBJECT VEHICLES ARE EQUIPPED WITH A COIL SPRING-OVER-STRUT FRONT SUSPENSION WITH THE SPRING ITSELF RESTING IN COMPRESSION BETWEEN TWO POLYMER ISOLATORS.PE03-031 WAS OPENED TO INVESTIGATE REPORTS OF FRACTURE OF THIS SPRING.THE FRACTURES OCCUR IN THE FIRST ACTIVE COIL ABOVE THE LOWER ISOLATOR AND APPARENTLY ORIGINATE IN CORROSION PITS FOUND BENEATH REGIONS OF DAMAGED EPOXY COATING.CONSUMER COMPLAINTS AND WARRANTY DATA SHOW THAT THE FAILURES OCCUR PREDOMINANTLY IN THE ?CORROSION STATES? AND TEND TO APPEAR OUTSIDE OF THE STANDARD 36,000 MILE WARRANTY TERM.THESE DATA ALSO SUGGEST THAT THESE FAILURES WILL CONTINUE TO HAPPEN.SLIGHTLY MORE THAN ONE THIRD OF THE CONSUMER COMPLAINTS HAVE INVOLVED THE BROKEN SPRING COIL CONTACTING THE ADJACENT TIRE.ODI IS UPGRADING PE03-031 TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING THE SCOPE AND CONSEQUENCES OF THESE FAILURES.
Additional source detail variants (2)
Suspension:front
THE SUBJECT VEHICLES ARE EQUIPPED WITH A COIL SPRING-OVER-STRUT FRONT SUSPENSION WITH THE SPRING ITSELF RESTING IN COMPRESSION BETWEEN TWO POLYMER ISOLATORS.PE03-031 WAS OPENED TO INVESTIGATE REPORTS OF FRACTURE OF THIS SPRING.THE FRACTURES OCCUR IN THE FIRST ACTIVE COIL ABOVE THE LOWER ISOLATOR AND APPARENTLY ORIGINATE IN CORROSION PITS FOUND BENEATH REGIONS OF DAMAGED EPOXY COATING.CONSUMER COMPLAINTS AND WARRANTY DATA SHOW THAT THE FAILURES OCCUR PREDOMINANTLY IN THE ?CORROSION STATES? AND TEND TO APPEAR OUTSIDE OF THE STANDARD 36,000 MILE WARRANTY TERM.THESE DATA ALSO SUGGEST THAT THESE FAILURES WILL CONTINUE TO HAPPEN.SLIGHTLY MORE THAN ONE THIRD OF THE CONSUMER COMPLAINTS HAVE INVOLVED THE BROKEN SPRING COIL CONTACTING THE ADJACENT TIRE.ODI IS UPGRADING PE03-031 TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING THE SCOPE AND CONSEQUENCES OF THESE FAILURES.
Suspension:front:springs:coil Springs
THE SUBJECT VEHICLES ARE EQUIPPED WITH A COIL SPRING-OVER-STRUT FRONT SUSPENSION WITH THE SPRING ITSELF RESTING IN COMPRESSION BETWEEN TWO POLYMER ISOLATORS.PE03-031 WAS OPENED TO INVESTIGATE REPORTS OF FRACTURE OF THIS SPRING.THE FRACTURES OCCUR IN THE FIRST ACTIVE COIL ABOVE THE LOWER ISOLATOR AND APPARENTLY ORIGINATE IN CORROSION PITS FOUND BENEATH REGIONS OF DAMAGED EPOXY COATING.CONSUMER COMPLAINTS AND WARRANTY DATA SHOW THAT THE FAILURES OCCUR PREDOMINANTLY IN THE ?CORROSION STATES? AND TEND TO APPEAR OUTSIDE OF THE STANDARD 36,000 MILE WARRANTY TERM.THESE DATA ALSO SUGGEST THAT THESE FAILURES WILL CONTINUE TO HAPPEN.SLIGHTLY MORE THAN ONE THIRD OF THE CONSUMER COMPLAINTS HAVE INVOLVED THE BROKEN SPRING COIL CONTACTING THE ADJACENT TIRE.ODI IS UPGRADING PE03-031 TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING THE SCOPE AND CONSEQUENCES OF THESE FAILURES.
DP02008 · Engine Coolant Boils Over
Opened Sep 3, 2002 · Closed Sep 24, 2002
Status: closed (inferred from source dates) · Engine And Engine Cooling
There is no summary currently available
EA00010 · Stop Lamp Assembly Overheat
Opened Mar 27, 2000 · Closed Aug 9, 2001
Status: closed (inferred from source dates) · Exterior Lighting
There is no summary currently available