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1999 Chevrolet Malibu

Owner reports · Recalls · Investigations

More warning signs than most Malibu years

Owner complaints for the 1999 Chevrolet Malibu are substantially higher than the model-year median of 310.5.

About this comparison →

When problems were reported

Mileage at the reported incident

265 reports with mileage · 524 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes, Hydraulic. Review the 292 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 144 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 138 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

44 crash reports2 fire reports30 injury reports

Visibility complaints

29 reports
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Mileage unknown · Aug 20, 2014
StructureVisibility

I WAS TRAVELING SOUTH BOUND ON I-45 AT 6:45AM. ONCE IN THE CONSTRUCTION AREA RIGHT BEFORE THE WEST BOUND EXIT TO I-94 A LARGE OBJECT FELL FROM THE BRIDGE AND BUST MY PASSENGER WINDOW. *TR

NHTSA ODI #10626862

Mileage unknown · Aug 26, 2008
Visibility

REAR DEFROSTER FAILED TO AUTO SHUTOFF RESULTING IN REAR WINDSHIELD SHATTERING AND NEEDING FULL REPLACEMENT. *TR

NHTSA ODI #10239839

Mileage unknown · Dec 29, 2006
Engine And Engine CoolingService Brakes, AirVisibility

AFTER REPLACING MY INTAKE GASKET 8 MONTHS AGO, MY CAR STILL OVERHEATS. ONE OF MY COOLING FANS IS NOT WORKING. MY AC LEVEL CONTROLS 1 & 2 DOESN'T WORK, ONLY 3,4, AND 5. AC SHUTS OFF ON ITS OWN. MY ENGINE BELT WENT FROM SQEAKING TO MAKING A NOISE I NEVER HEARD BEFORE. NOW MY CAR IS NON OPERATIONAL DUE TO A KNOCKING SOUND COMING FR…

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AFTER REPLACING MY INTAKE GASKET 8 MONTHS AGO, MY CAR STILL OVERHEATS. ONE OF MY COOLING FANS IS NOT WORKING. MY AC LEVEL CONTROLS 1 & 2 DOESN'T WORK, ONLY 3,4, AND 5. AC SHUTS OFF ON ITS OWN. MY ENGINE BELT WENT FROM SQEAKING TO MAKING A NOISE I NEVER HEARD BEFORE. NOW MY CAR IS NON OPERATIONAL DUE TO A KNOCKING SOUND COMING FROM THE ENGINE. SO FAR IN THE PAST 8 MONTHS, I REPLACED MY INTAKE GASKET $600, REPLACED MY ENGINE BELT COST $120, REPLACED MY BRAKE PADS AND CALIPER TWICE IN THE PAST 2 YEARS $250 EACH TIME. NOW I'M LOOKING AT ANOTHER MAJOR REPAIR JOB. HELP ME PLEASE

NHTSA ODI #10177289

60,000 miles · Aug 12, 2005
Electrical SystemEngine And Engine CoolingService Brakes, Hydraulic

BRAKES AND ROTORS HAVE BEEN REPLACED 3 TIMES SINCE 2002- A/C GOES OFF AND ON- IGNITION SWITCH REPLACED DUE TO ELECTRICAL FAILURE- DRIVER'S SIDE WINDOW DON'T ROLL DOWN- ALTERNATOR AND BATTERY REPLACED- INTAKE MANIFOLD GASKET AND RADIATOR REPLACED. *NM

NHTSA ODI #10132611

35,000 miles · Jan 24, 2005
Visibility

INTERMITTENTLY DURING SEVERE COLD WEATHER, ALL THE WINDOWS FOGGED UP SO BAD THE CONSUMER WAS UNABLE TO SEE, EVEN WHEN THE DEFOGGER / DEFROSTER IS ON IT DOES NOT CLEAR ALL THE GLASS AND CAUSES SEVERE VISIBILITY WHILE DRIVING. THE DEALER WAS NOTIFIED. THE DEALER INSPECTED THE HEATER, DEFOGGER AND THE DEFROSTER AND NOTHING COULD B…

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INTERMITTENTLY DURING SEVERE COLD WEATHER, ALL THE WINDOWS FOGGED UP SO BAD THE CONSUMER WAS UNABLE TO SEE, EVEN WHEN THE DEFOGGER / DEFROSTER IS ON IT DOES NOT CLEAR ALL THE GLASS AND CAUSES SEVERE VISIBILITY WHILE DRIVING. THE DEALER WAS NOTIFIED. THE DEALER INSPECTED THE HEATER, DEFOGGER AND THE DEFROSTER AND NOTHING COULD BE FOUND WRONG. *JB

NHTSA ODI #10108735

41,695 miles · Aug 12, 2004
Fuel System, GasolineService Brakes, HydraulicSuspension

THE CONSUMER SMELLED FUEL WHILE DRIVING. SHE THEN OBSERVED FUEL DRIPPING ONTO THE GROUND WHILE PARKED, THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION. IT WAS DETERMINED THAT THE FUEL LINE WAS LEAKING AT THE FUEL FILTER CONNECTOR DUE TO CORROSION. THE CONSUMER FEELS THE MANUFACTURER SHOULD BE 100% RESPONSIBLE FOR REPLACI…

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THE CONSUMER SMELLED FUEL WHILE DRIVING. SHE THEN OBSERVED FUEL DRIPPING ONTO THE GROUND WHILE PARKED, THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION. IT WAS DETERMINED THAT THE FUEL LINE WAS LEAKING AT THE FUEL FILTER CONNECTOR DUE TO CORROSION. THE CONSUMER FEELS THE MANUFACTURER SHOULD BE 100% RESPONSIBLE FOR REPLACING THE FUEL LINE. THE CONSUMER HAS HAD OTHER COMPONENTS FAIL ON THE VEHICLE. ALL FOUR TIRES WERE REPLACED DUE TO CENTER TREAD WEAR. THE FRONT BRAKE PADS WERE REPLACED AT 20000 MILES AND AGAIN AT 41313. THE DRIVER'S SIDE SUNVISOR BROKE. BOTH FRONT WHEEL HUB ASSEMBLIES WERE REPLACED DUE TO BEARING FAILURE AT 41313 MILES. BOTH FRONT BRAKE ROTORS WERE REPLACED AT 41313 MILES. *JB *NM

NHTSA ODI #10074219

65,262 miles · Jan 15, 2004
Engine And Engine CoolingUnknown Or OtherVisibility

AIR CONDITIONING - ELECTRICAL FAILURE, WOULD FLICKER ON AND OFF. ENGINE - HEAD GASKET, FAULTY. WAS REPLACED. POWER WINDOW - REGULATOR AND MOTOR FAULTY, THE WINDOW JUST STOP ROLLING UP AND DOWN, DID NOT SHOW SIGNS OF FAIURE TILL IT HAPPENED. IN SHOP RIGHT NOW, NOT COVERED UNDER MANUFACTURER WARRANTY. OTHER - COOLING SYSTEM, USE…

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AIR CONDITIONING - ELECTRICAL FAILURE, WOULD FLICKER ON AND OFF. ENGINE - HEAD GASKET, FAULTY. WAS REPLACED. POWER WINDOW - REGULATOR AND MOTOR FAULTY, THE WINDOW JUST STOP ROLLING UP AND DOWN, DID NOT SHOW SIGNS OF FAIURE TILL IT HAPPENED. IN SHOP RIGHT NOW, NOT COVERED UNDER MANUFACTURER WARRANTY. OTHER - COOLING SYSTEM, USES THE INFAMOUS DEX-COOL COOLANT. THE ENGINE GETS HOT EVERY TIME I DRIVE IT. HOT MEANING TWO BARS ABOVE MIDDLE. IT USUALLY RESIDES IN THE MIDDLE. THE RADIATOR CAP HAS BEEN REPLACED TWICE AND THE HEAD GASKET WAS ALSO SUSPECTED OF BEING A PROBLEM RELATED TO THIS. THE PROBLEM STILL EXISTS AND IS GOING TO THE DEALER TOMORROW FOR ANOTHER INSPECTION. THE WORST TIME IT OCCURRED WAS AFTER THE HEAD GASKET HAD BEEN REPLACED. THE VEHICLE RAN FINE FOR TWO MONTHS. WE TOOK IT ON VACATION TO LAKE POWELL WHEN THE PROBLEMS OCCURRED AGAIN. THE ENGINE STARTED TO GET HOT. I TURNED OFF THE A/C AND TURNED ON THE HEAT. THIS WAS ABLE TO GET THE ENGINE DRIVEABLE WITHOUT CAUSING DAMAGE TO IT. MY WORRY IS THAT THIS WILL HAPPEN TO MY WIFE ON THE FREEWAY OR DRIVING HOME TO SEE HER PARENTS. HAD THIS OCCURRED THE FIRST TIME WITH JUST HER IN THE CAR SHE WOULD NOT HAVE KNOWN WHAT TO DO AND WOULD HAVE BEEN STRANDED.

NHTSA ODI #10070967

70,000 miles · Nov 4, 2003
Electrical SystemEngine And Engine CoolingInterior LightingInjury

THIS 1999 CHEVROLET MALIBU WAS PURCHASED IN JULY 2001 IN HAD A WATER LEAKING PROBLEM TOOK 3 TRIES BEFORE THEY FOUND IT NEEDED THERMOSTAT GASKET DIDN'T EVEN HAVE ONE IN IT THEY SOLD IT TO ME .THIS WAY WITH A PROMISE IT HAD BEEN FIXED. WITHIN THE FIRST YEAR I HAD THE CAR THEY HAD TO REPLACE BOTH FRONT WHEEL BEARINGS & STRUT BUSHIN…

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THIS 1999 CHEVROLET MALIBU WAS PURCHASED IN JULY 2001 IN HAD A WATER LEAKING PROBLEM TOOK 3 TRIES BEFORE THEY FOUND IT NEEDED THERMOSTAT GASKET DIDN'T EVEN HAVE ONE IN IT THEY SOLD IT TO ME .THIS WAY WITH A PROMISE IT HAD BEEN FIXED. WITHIN THE FIRST YEAR I HAD THE CAR THEY HAD TO REPLACE BOTH FRONT WHEEL BEARINGS & STRUT BUSHINGS. THEN THE ALTERNATOR WENT OUT & IT CAUSE MY BATTERY TO GO BAD OVERCHARGED IT THEY REPLACED ALTERNATOR BUT REFUSED TO RE-EMBURSE ME FOR THE BATTERY. THEN IGNITION SWITCH CAUSED PROBLEM WITH ANTI-THEFT SYSTEM WOULD NOT START. HAD THAT REPLACED IN MARCH 2002. THEN ANTI-LOCK BRAKE SYSTEM WENT OUT HAD TO HAVE IT REPLACED WINDOW SWITCH VERY SLOW HAD TO BE CLEANED ANOTHER ONE NOT WORKING AT ALL NOW, NOT COVERED UNDER WARRANTY, AT THIS TIME ALSO HAD TO HAVE ANTI THEFT SYSTEM FIXED AGAIN LIGHT ON ALL THE TIME ANOTHER BAD IGNITION SWITCH. ALSO HAD BLOWER MOTOR & RELAY SWITCH FOR HEATER TO GO OUT OVER THE SUMMER MOST OF THE INTERIOR LIGHTS HAVE LONG AGO BURNT OUT & HAD TO BE REPLACED LOCK OUT FOR TRUNK LID ALSO BROKE NOT COVERED ON WARRANTY. HUB CAPS HAVE LUG NUTS MADE IN THEM THAT SCREW ONTO YOUR LUG BOLTS STRIPPED OUT WHEN TOOK FOR REPAIRS BY DEALER REFUSED TO REPLACE THEM BECAUSE THEY COST $500.00 FOR A NEW SET. SO I PURCHASED THE LUG NUT PART & REPALCED IT MYSELF AT A DEALERSHIP FOR $10.00 SET OF 5. NOVEMBER OF 2002 BRAKES & ROTORS WERE REPLACED IN JAN. 2003 BRAKE PADS REPLACED AGAIN IN MARCH 2003 PADS REPLACED AGAIN IN JULY 2003 PADS REPLACED ONCE AGAIN THEN IN SEPT. 2003 MASTER CYLINDER REPLACED IN OCT. 2003 MASTER CYLINDER REPLACED AGAIN NOW IT'S NOV 2003 & MASTER CYLINDER BEING REPLACED AGAIN TOMORROW.THESE CARS HAVE A REAL BRAKE PROBLEM THAT NEEDS TO BE FIXED IT'S COSTING A FORTUNE.*AK

NHTSA ODI #10045462

30,200 miles · Sep 14, 2003
Electrical SystemEngine And Engine CoolingSuspension

AT ABOUT 27000MI (3000MI. SERVICE) I NOTIFIED DEALER OF SQUEAKING IN FRONT & REAR SUSPENSION BUSHINGS. DEALER SPRAYED LUBE ON REAR (ABOUT $100)AND NOTIFIED ME THAT THEY WOULD HAVE TO LOWER COMPLETE FRONT END TO LUBE FRONT, APPROX $200 MORE. EXTENDED WARRANTY DIDN'T COVER. AT 30000 MI SERVICE DEALER NOTIFIED ME I NEEDED COMPLETE …

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AT ABOUT 27000MI (3000MI. SERVICE) I NOTIFIED DEALER OF SQUEAKING IN FRONT & REAR SUSPENSION BUSHINGS. DEALER SPRAYED LUBE ON REAR (ABOUT $100)AND NOTIFIED ME THAT THEY WOULD HAVE TO LOWER COMPLETE FRONT END TO LUBE FRONT, APPROX $200 MORE. EXTENDED WARRANTY DIDN'T COVER. AT 30000 MI SERVICE DEALER NOTIFIED ME I NEEDED COMPLETE BRAKE JOB. I INSPECTED BRAKES WHILE ON LIFT. MECHANIC SAID HE MADE MISTAKE! HE SAID THAT HE HADN'T PULLED WHEELS OF YET. SAID THERE WAS 80% LEFT, REPAIR INVOICE SAID 50% LEFT. A LITTLE OVER A WEEK LATER THERE WAS A PUDDLE OF TRANS FLUID ON GARAGE FLOOR & AIR CONDITIONING SMELLED LIKE URINE WHEN ON, ALSO SWITCHING ITSELF FROM RECIRCULATION TO FRESH. TOOK CAR TO DEALER, THEY REPLACED SWITCH, DEDUCTIBLE $SE ON EXTENDED WARRANTY, SPRAYED SOMETHING IN OUTSIDE VENT (MOLD THEY SAID?), AND TIGHTENED TRANS COOLING LINE, THEIR FAULT! THREE DAYS LATER COOLING LEAK, DEALER REPLACED WATER PUMP, DEDUCTIBLE $'S ON EXTENDED WARRANTY. TWO WEEKS LATER THE REAR POWER WINDOW ACTUATOR (MOTOR & CABLE ASSEMBLY) QUIT! I MIGHT HAVE USED THIS WINDOW 12 TIMES SINCE I BOUGHT 99 MALIBU LS FROM CHAMPION CHEVROLET, RENO,NV. NEW IN 12/99! ALL THINGS CONSIDERED, I FEELS LIKE THEY ARE SABOTAGING MY VEHICLE TO GET BACK AT ME FOR DISCOVERING THEY LIED ABOUT BRAKE JOB! ALSO AFTER READING YOUR COMPLAINT LIST, I REALIZE THAT I AM NOT ALONE THINKING THAT BRAKES, STEERING VIBRATION, AND RELIABILITY IN GENERAL IS POOR ON THIS VEHICLE. *PH

NHTSA ODI #10038882

Mileage unknown · Jun 26, 2003
Visibility

THE BLOWER MOTOR DID NOT WORK, AND THE CONSUMER WAS UNABLE TO DEFROST THE WINDOWS. *MR *TT *JB

NHTSA ODI #10025065

Official recalls

1

14V400000 · Electrical System:ignition

Jul 3, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

5

RQ04005 · Turn Signal Failures

Opened Jun 18, 2004 · Closed Nov 30, 2004

Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal:switch

GM CONDUCTED A RECALL (NHTSA RECALL NUMBER 03V327) ON MODEL YEAR (MY) 2000-2001 ALERO, GRAND AM AND MALIBU VEHICLES TO REPLACE DEFECTIVE HAZARD SWITCHES THAT CAUSE THE TURN SIGNALS AND HAZARD LIGHTS TO FAIL.THE RECALL COVERED VEHICLES BUILT FROM FEBRUARY 2000 THROUGH MAY 2001 (DEPENDING ON MODEL).ODI OPENED THIS INVESTIGATION BASED ON 64 REPORTS ALLEGING TURN SIGNAL FAILURE ON MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER THE RECALL AND BUILT PRIOR TO FEBRUARY 2000.IN DECEMBER 2004, GM WILL ISSUE A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING DECEMBER 30, 2004.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Exterior Lighting:hazard Flashing Warning Lights:switch

GM CONDUCTED A RECALL (NHTSA RECALL NUMBER 03V327) ON MODEL YEAR (MY) 2000-2001 ALERO, GRAND AM AND MALIBU VEHICLES TO REPLACE DEFECTIVE HAZARD SWITCHES THAT CAUSE THE TURN SIGNALS AND HAZARD LIGHTS TO FAIL.THE RECALL COVERED VEHICLES BUILT FROM FEBRUARY 2000 THROUGH MAY 2001 (DEPENDING ON MODEL).ODI OPENED THIS INVESTIGATION BASED ON 64 REPORTS ALLEGING TURN SIGNAL FAILURE ON MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER THE RECALL AND BUILT PRIOR TO FEBRUARY 2000.IN DECEMBER 2004, GM WILL ISSUE A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING DECEMBER 30, 2004.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Exterior Lighting:turn Signal:switch

GM CONDUCTED A RECALL (NHTSA RECALL NUMBER 03V327) ON MODEL YEAR (MY) 2000-2001 ALERO, GRAND AM AND MALIBU VEHICLES TO REPLACE DEFECTIVE HAZARD SWITCHES THAT CAUSE THE TURN SIGNALS AND HAZARD LIGHTS TO FAIL.THE RECALL COVERED VEHICLES BUILT FROM FEBRUARY 2000 THROUGH MAY 2001 (DEPENDING ON MODEL).ODI OPENED THIS INVESTIGATION BASED ON 64 REPORTS ALLEGING TURN SIGNAL FAILURE ON MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER THE RECALL AND BUILT PRIOR TO FEBRUARY 2000.IN DECEMBER 2004, GM WILL ISSUE A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING DECEMBER 30, 2004.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

EA03021 · Front Suspension Coil Spring Fracture

Opened Nov 4, 2003 · Closed Oct 19, 2004

Status: closed (inferred from source dates) · Suspension; Suspension:front; Suspension:front:springs:coil Springs

THE FAILURE RATE OF THE SUBJECT VEHICLES IS LOW RELATIVE TO PAST ODI INVESTIGATIONS.THE ENGINEERING ANALYSIS IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.PLEASE SEE THE ATTACHED REPORT FOR ADDITIONAL DETAILS.

Additional source detail variants (3)

Suspension:front

THE FAILURE RATE OF THE SUBJECT VEHICLES IS LOW RELATIVE TO PAST ODI INVESTIGATIONS.THE ENGINEERING ANALYSIS IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.PLEASE SEE THE ATTACHED REPORT FOR ADDITIONAL DETAILS.

Suspension:front:springs:coil Springs

THE FAILURE RATE OF THE SUBJECT VEHICLES IS LOW RELATIVE TO PAST ODI INVESTIGATIONS.THE ENGINEERING ANALYSIS IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.PLEASE SEE THE ATTACHED REPORT FOR ADDITIONAL DETAILS.

Suspension

THE FAILURE RATE OF THE SUBJECT VEHICLES IS LOW RELATIVE TO PAST ODI INVESTIGATIONS.THE ENGINEERING ANALYSIS IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.PLEASE SEE THE ATTACHED REPORT FOR ADDITIONAL DETAILS.

PE03031 · Front Suspension Coil Spring Fracture

Opened Jul 14, 2003 · Closed Nov 4, 2003

Status: closed (inferred from source dates) · Suspension:front; Suspension:front:springs:coil Springs

THE SUBJECT VEHICLES ARE EQUIPPED WITH A COIL SPRING-OVER-STRUT FRONT SUSPENSION WITH THE SPRING ITSELF RESTING IN COMPRESSION BETWEEN TWO POLYMER ISOLATORS.PE03-031 WAS OPENED TO INVESTIGATE REPORTS OF FRACTURE OF THIS SPRING.THE FRACTURES OCCUR IN THE FIRST ACTIVE COIL ABOVE THE LOWER ISOLATOR AND APPARENTLY ORIGINATE IN CORROSION PITS FOUND BENEATH REGIONS OF DAMAGED EPOXY COATING.CONSUMER COMPLAINTS AND WARRANTY DATA SHOW THAT THE FAILURES OCCUR PREDOMINANTLY IN THE ?CORROSION STATES? AND TEND TO APPEAR OUTSIDE OF THE STANDARD 36,000 MILE WARRANTY TERM.THESE DATA ALSO SUGGEST THAT THESE FAILURES WILL CONTINUE TO HAPPEN.SLIGHTLY MORE THAN ONE THIRD OF THE CONSUMER COMPLAINTS HAVE INVOLVED THE BROKEN SPRING COIL CONTACTING THE ADJACENT TIRE.ODI IS UPGRADING PE03-031 TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING THE SCOPE AND CONSEQUENCES OF THESE FAILURES.

Additional source detail variants (2)

Suspension:front

THE SUBJECT VEHICLES ARE EQUIPPED WITH A COIL SPRING-OVER-STRUT FRONT SUSPENSION WITH THE SPRING ITSELF RESTING IN COMPRESSION BETWEEN TWO POLYMER ISOLATORS.PE03-031 WAS OPENED TO INVESTIGATE REPORTS OF FRACTURE OF THIS SPRING.THE FRACTURES OCCUR IN THE FIRST ACTIVE COIL ABOVE THE LOWER ISOLATOR AND APPARENTLY ORIGINATE IN CORROSION PITS FOUND BENEATH REGIONS OF DAMAGED EPOXY COATING.CONSUMER COMPLAINTS AND WARRANTY DATA SHOW THAT THE FAILURES OCCUR PREDOMINANTLY IN THE ?CORROSION STATES? AND TEND TO APPEAR OUTSIDE OF THE STANDARD 36,000 MILE WARRANTY TERM.THESE DATA ALSO SUGGEST THAT THESE FAILURES WILL CONTINUE TO HAPPEN.SLIGHTLY MORE THAN ONE THIRD OF THE CONSUMER COMPLAINTS HAVE INVOLVED THE BROKEN SPRING COIL CONTACTING THE ADJACENT TIRE.ODI IS UPGRADING PE03-031 TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING THE SCOPE AND CONSEQUENCES OF THESE FAILURES.

Suspension:front:springs:coil Springs

THE SUBJECT VEHICLES ARE EQUIPPED WITH A COIL SPRING-OVER-STRUT FRONT SUSPENSION WITH THE SPRING ITSELF RESTING IN COMPRESSION BETWEEN TWO POLYMER ISOLATORS.PE03-031 WAS OPENED TO INVESTIGATE REPORTS OF FRACTURE OF THIS SPRING.THE FRACTURES OCCUR IN THE FIRST ACTIVE COIL ABOVE THE LOWER ISOLATOR AND APPARENTLY ORIGINATE IN CORROSION PITS FOUND BENEATH REGIONS OF DAMAGED EPOXY COATING.CONSUMER COMPLAINTS AND WARRANTY DATA SHOW THAT THE FAILURES OCCUR PREDOMINANTLY IN THE ?CORROSION STATES? AND TEND TO APPEAR OUTSIDE OF THE STANDARD 36,000 MILE WARRANTY TERM.THESE DATA ALSO SUGGEST THAT THESE FAILURES WILL CONTINUE TO HAPPEN.SLIGHTLY MORE THAN ONE THIRD OF THE CONSUMER COMPLAINTS HAVE INVOLVED THE BROKEN SPRING COIL CONTACTING THE ADJACENT TIRE.ODI IS UPGRADING PE03-031 TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING THE SCOPE AND CONSEQUENCES OF THESE FAILURES.

DP02008 · Engine Coolant Boils Over

Opened Sep 3, 2002 · Closed Sep 24, 2002

Status: closed (inferred from source dates) · Engine And Engine Cooling

There is no summary currently available

EA00010 · Stop Lamp Assembly Overheat

Opened Mar 27, 2000 · Closed Aug 9, 2001

Status: closed (inferred from source dates) · Exterior Lighting

There is no summary currently available