NHTSA owner reports · September 18, 2026 snapshot.
Exterior Lighting complaints
58 reportsClear category filter110,000 miles · Apr 9, 2007
Exterior Lighting
TL*- THE CONTACT OWNS A 1999 CHEVEROLET MALIBU WITH FAILURE MILEAGE 110,000. THE CONTACT STATED WHILE DRIVING AT 45 MPH SHE NOTICED THAT THE HAZARD LIGHTS AND SIGNAL LIGHTS WORKED ON OCCASION OR NOT AT ALL. ALSO, THE CONTACT STATED THAT SOMETIMES THEY WILL STOP WORKING AT ANY GIVEN TIME FOR A PERIOD OF TIME. SHE CONTACTED THE …
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TL*- THE CONTACT OWNS A 1999 CHEVEROLET MALIBU WITH FAILURE MILEAGE 110,000. THE CONTACT STATED WHILE DRIVING AT 45 MPH SHE NOTICED THAT THE HAZARD LIGHTS AND SIGNAL LIGHTS WORKED ON OCCASION OR NOT AT ALL. ALSO, THE CONTACT STATED THAT SOMETIMES THEY WILL STOP WORKING AT ANY GIVEN TIME FOR A PERIOD OF TIME. SHE CONTACTED THE MANUFACTURER, AND THEY DID NOT DO ANYTHING OTHER THAN TELL THE CONTACT THAT THE ABOVE MENTIONED PARTS THAT WERE AFFECTED DID NOT COME FROM THE SAME PLACE AS THOSE PARTS OF THE 2000 CHEVROLET MALIBU. THE CONTACT MENTIONED NHTSA NOTIFICATION RQ040005 AS A REFERENCE. THE CURRENT MILEAGE WAS 117,000.*AK UPDATE 4/30/07*TR
NHTSA ODI #10187357
5,000 miles · Aug 20, 2006
Engine And Engine CoolingEquipmentExterior Lighting
ROTOR REPLACEMENT X 3. SUSPENSION - FRONT REPLACED. CALIPERS X3. TIRE WEAR AND LEAKS - REPLACED ANNUALLY. RADIO - BAD WIRING. A/C IN DASH WIRING REPLACED TWICE. REAR LIGHT ASSEMBLY REPLACED TWICE. LEAKING IN REAR LIGHT ASSEMBLY AND TRUNK. COOLANT LEAK - 8/06 AT 74000 MILES. MECHANIC BELIEVES IT IS THE WATER PUMP. A/C SENSOR REPL…
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ROTOR REPLACEMENT X 3. SUSPENSION - FRONT REPLACED. CALIPERS X3. TIRE WEAR AND LEAKS - REPLACED ANNUALLY. RADIO - BAD WIRING. A/C IN DASH WIRING REPLACED TWICE. REAR LIGHT ASSEMBLY REPLACED TWICE. LEAKING IN REAR LIGHT ASSEMBLY AND TRUNK. COOLANT LEAK - 8/06 AT 74000 MILES. MECHANIC BELIEVES IT IS THE WATER PUMP. A/C SENSOR REPLACED. *NM
NHTSA ODI #10166043
40,000 miles · Mar 23, 2006
Engine And Engine CoolingExterior LightingService Brakes, Hydraulic
CHEVROLET MALIBU 1999. 84000 MILES. IN THE LAST FOUR YEARS I HAD TO REPLACE THE TAIL LIGHTS TWICE THIS IS THE ENTIRE UNIT WHICH COST OVER $250 EACH I ALSO HAD TO REPLACE THE STOP/BRAKE LIGHT BULBS AT LEAST SIX TIMES ON EACH SIDE. THE SOCKET THAT HOLDS THE BULBS KEEP MELTING AND LAST DECEMBER IT MELTED TO THE POINT THAT I SAW SM…
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CHEVROLET MALIBU 1999. 84000 MILES. IN THE LAST FOUR YEARS I HAD TO REPLACE THE TAIL LIGHTS TWICE THIS IS THE ENTIRE UNIT WHICH COST OVER $250 EACH I ALSO HAD TO REPLACE THE STOP/BRAKE LIGHT BULBS AT LEAST SIX TIMES ON EACH SIDE. THE SOCKET THAT HOLDS THE BULBS KEEP MELTING AND LAST DECEMBER IT MELTED TO THE POINT THAT I SAW SMOKE COMING OUT AND WHEN I OPENED THE PLASTIC SOCKET WAS COMPLETELY MELTED. AS OF NOW NEITHER LIGHT IS WORKING. I CHECKED IN THIS SITE AND NHTSA ACTION NUMBER RQ04005 INDICATES THE FOLLOWING: GM IN DECEMBER 2004, GM WILL ISSUE A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM WILL SEND LETTERS TO OWNERS STARTING DECEMBER 30, 2004. THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS. THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES. I CALLED GM AS WELL AS THE LOCAL CHEVY DEALER AND THEY WOULD NOT REPLACE THE LIGHT THEY CLAIM THE AGREEMENT WAS ONLY FOR SOME OF THE 1999 CHEVY MALIBU AND MY VEHICLE [XXX] IS OUTSIDE THE RANGE THEY ARE COVERING. I WAS TOLD BY A GM CUSTOMER SERVICE TO WAIT AND SEE IF THEY RECALL OTHER CARS. I AM VERY DISAPPOINTED OF THE ADVICE AS THIS IS A SAFETY ISSUE. ALSO, THE INFORMATION AND AGREEMENT POSTED ON NHTSA (SEE ABOVE) DOES NOT INDICATE ANY EXCEPTIONS. CAN SOMEONE INVESTIGATE THIS PLEASE? IN ADDITION TO THIS PROBLEM, THE COOLANT WAS LEAKING AND I HAD TO HAVE THE MANIFOLD REMOVED AND A NEW GASKET PUT IN TWICE. REPLACED BRAKE PADS 5/6 TIMES AND ROTORS ONCE. *NM UPDATED 07/16/2012*JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA ODI #10153529
93,000 miles · Jul 12, 2005
Exterior Lighting
I JUST GOT MY CAR IN DECEMBER OF 2004.I WENT TO GET MY STATE INSPECTION AND THE MECHANIC TOLD ME THAT I NEEDED TO REPLACE MY BRAKE LIGHTS BECAUSE THEY WERE NOT WORKING PROPERLY BECAUSE WATER HAD GOTTEN INTO THE LIGHT.I GO BACK A COUPLE OF DAYS LATER AFTER DUMPING THE WATER OUT OF MY LIGHTS AND MY CAR PASSES THE STATE INSPECTION …
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I JUST GOT MY CAR IN DECEMBER OF 2004.I WENT TO GET MY STATE INSPECTION AND THE MECHANIC TOLD ME THAT I NEEDED TO REPLACE MY BRAKE LIGHTS BECAUSE THEY WERE NOT WORKING PROPERLY BECAUSE WATER HAD GOTTEN INTO THE LIGHT.I GO BACK A COUPLE OF DAYS LATER AFTER DUMPING THE WATER OUT OF MY LIGHTS AND MY CAR PASSES THE STATE INSPECTION BUT MY RIGHT BRAKE LIGHT DOES NOT WORK BECAUSE OF A WIRE SHORTAGE.
NHTSA ODI #10128517
23,000 miles · Jun 27, 2005
Exterior Lighting
THE REAR TAIL LIGHTS ON MY CHEVROLET MALIBU ARE ABOUT TO BURN I CAN SMELL A BAKALITE SMELL WHEN I OPEN THE TRUNK. I HAVE BEEN GOING TO MAROONE CHEVY IN PEMBROKE PINES SAW THE SERVICE REP ( MANDY RAMOS ) COMPLAINNG TO HIM SINCE 2000 AND HE SAID THAT THERE WAS NO RECALLS ON THE LIGHTS. IFOUND OUT THAT GENERAL MOTORS FILED A CONFI…
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THE REAR TAIL LIGHTS ON MY CHEVROLET MALIBU ARE ABOUT TO BURN I CAN SMELL A BAKALITE SMELL WHEN I OPEN THE TRUNK. I HAVE BEEN GOING TO MAROONE CHEVY IN PEMBROKE PINES SAW THE SERVICE REP ( MANDY RAMOS ) COMPLAINNG TO HIM SINCE 2000 AND HE SAID THAT THERE WAS NO RECALLS ON THE LIGHTS. IFOUND OUT THAT GENERAL MOTORS FILED A CONFIDENTIALITY REPORT AND THAT WAY GM DID NOT REPAIR THE LIGHTS. I DISABLED PERSON AND WHEN I BOUGHT THE CAR I KNEW THAT IT HAD TO LAST A LONG TIME. NOW I AM FEARFUL OF IT CATCHING ON FIRE. IT COST ME $ 25,000.00 TO BUY AND GM HAS THE NERVE TO KEEP ONTELLING ME FOR THE PAST 5 YEARS THAT THERE IS NOTHING THAT CAN BE DONE. IT COULD HAVE BEEN DONE BACK IN 2000 WHEN THEY REQUESTED THE CONFIDENTIALITY AGREEMENT BEING APPROVED, THEY KNEW THAT THEY HAD THIS PROBLEM. THE REPORT IS EA00010 I FOUND THIS OUT TODAY ONLINE. THE COST OF THE PAIR OF LIGHTS IS $ 500.00. TELL ME WHERE I CAN GET THIS KIND OF MONEY ON DISABILITY. THE GOVERNMENT IS GOOD AT HIDING THINGS. MAYBE THEY CAN FIND OUT HOW I CAN COME UP WITH THE MONEY BEFORE I GET BURNED ALIVE AS I AM DISABLED.
NHTSA ODI #10126772
5,000 miles · May 21, 2005
Engine And Engine CoolingExterior LightingService Brakes, Hydraulic
. I BOUGHT CAR NEW. THE ROTORS, CALIPERS AND BRAKE PADS ON THIS CAR HAVE BEEN REPLACED 4 TIMES. THE PASSENGER SIDE TAIL LIGHTS HAVE HAD TO BE REPLACED EVERY YEAR DUE TO WATER GETTING INTO THE ASSEMBLY. THE AC SWITCH - BLOWER RESISTOR HAS HAD TO BE REPLACED. THE FIRST TIME I REPLACED THE ROTORS - IT ONLY HAD 5000 MILES ON IT. IT …
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. I BOUGHT CAR NEW. THE ROTORS, CALIPERS AND BRAKE PADS ON THIS CAR HAVE BEEN REPLACED 4 TIMES. THE PASSENGER SIDE TAIL LIGHTS HAVE HAD TO BE REPLACED EVERY YEAR DUE TO WATER GETTING INTO THE ASSEMBLY. THE AC SWITCH - BLOWER RESISTOR HAS HAD TO BE REPLACED. THE FIRST TIME I REPLACED THE ROTORS - IT ONLY HAD 5000 MILES ON IT. IT HAS 61000 TODAY.
NHTSA ODI #10121776
Mileage unknown · Mar 30, 2005
Engine And Engine CoolingExterior LightingService Brakes, Hydraulic
CHEVROLET MALIBU LS 1999, FRONT END LOOSE, REPLACED 2 BOLTS. *BF WHILE DRIVING THE ENTIRE STEERING RACK CRACKED FOR NO REASON. LESS THAN A YEAR LATER, THE ENGINE CRADLE RACK CAME APART FROM THE FRAME OF THE VEHICLE. THE FRONT BRAKES, LOWER INTAKE GASKET AND WATER PUMP WERE ALL REPLACED. THE ABS AND POWER STEERING PRESSURE HOS…
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CHEVROLET MALIBU LS 1999, FRONT END LOOSE, REPLACED 2 BOLTS. *BF WHILE DRIVING THE ENTIRE STEERING RACK CRACKED FOR NO REASON. LESS THAN A YEAR LATER, THE ENGINE CRADLE RACK CAME APART FROM THE FRAME OF THE VEHICLE. THE FRONT BRAKES, LOWER INTAKE GASKET AND WATER PUMP WERE ALL REPLACED. THE ABS AND POWER STEERING PRESSURE HOSE WAS REPLACED. THE BRAKE LIGHT BULBS HAD BURNED OUT. *JB
NHTSA ODI #10117161
Mileage unknown · Mar 11, 2005
Exterior Lighting
THE TAIL LIGHTS FAILED TO WORK PROPERLY WHEN APPLIED. THE LIGHT BULBS WERE CHANGED BY THE DRIVER ON SEVERAL OCCASIONS. HOWEVER, PROBLEM RECURRED AND HAD NOT BEEN RESOLVED. DRIVER TOOK VEHICLE TO THE DEALER, BUT MECHANIC COULD NOT DUPLICATE THE PROBLEM. *AK
NHTSA ODI #10115026
Mileage unknown · Feb 22, 2005
Exterior Lighting
TAIL LIGHTS WORK INTERMITTENTLY. CONSUMER STATES THAT SHE CAME VERY CLOSE TO SEVERAL ACCIDENTS BECAUSE SHE DID NOT KNOW THE LIGHTS WERE OUT UNTIL SOMEONE BLEW THE HORN. SHE HAD THE TAIL LIGHTS REPLACED THREE TIMES. *AK
NHTSA ODI #10112832
20,000 miles · Nov 12, 2004
Exterior Lighting
TURN SIGNALS AND HAZARD LIGHTS DO NOT OPERATE. THE PROBLEM STARTED INTERMITTENTLY.*AK
NHTSA ODI #10099850
Official recalls
1Jul 3, 2014
This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.
Consequence & remedy
Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
5RQ04005 · Turn Signal Failures
Opened Jun 18, 2004 · Closed Nov 30, 2004
Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal:switch
GM CONDUCTED A RECALL (NHTSA RECALL NUMBER 03V327) ON MODEL YEAR (MY) 2000-2001 ALERO, GRAND AM AND MALIBU VEHICLES TO REPLACE DEFECTIVE HAZARD SWITCHES THAT CAUSE THE TURN SIGNALS AND HAZARD LIGHTS TO FAIL.THE RECALL COVERED VEHICLES BUILT FROM FEBRUARY 2000 THROUGH MAY 2001 (DEPENDING ON MODEL).ODI OPENED THIS INVESTIGATION BASED ON 64 REPORTS ALLEGING TURN SIGNAL FAILURE ON MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER THE RECALL AND BUILT PRIOR TO FEBRUARY 2000.IN DECEMBER 2004, GM WILL ISSUE A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING DECEMBER 30, 2004.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Additional source detail variants (2)
Exterior Lighting:hazard Flashing Warning Lights:switch
GM CONDUCTED A RECALL (NHTSA RECALL NUMBER 03V327) ON MODEL YEAR (MY) 2000-2001 ALERO, GRAND AM AND MALIBU VEHICLES TO REPLACE DEFECTIVE HAZARD SWITCHES THAT CAUSE THE TURN SIGNALS AND HAZARD LIGHTS TO FAIL.THE RECALL COVERED VEHICLES BUILT FROM FEBRUARY 2000 THROUGH MAY 2001 (DEPENDING ON MODEL).ODI OPENED THIS INVESTIGATION BASED ON 64 REPORTS ALLEGING TURN SIGNAL FAILURE ON MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER THE RECALL AND BUILT PRIOR TO FEBRUARY 2000.IN DECEMBER 2004, GM WILL ISSUE A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING DECEMBER 30, 2004.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Exterior Lighting:turn Signal:switch
GM CONDUCTED A RECALL (NHTSA RECALL NUMBER 03V327) ON MODEL YEAR (MY) 2000-2001 ALERO, GRAND AM AND MALIBU VEHICLES TO REPLACE DEFECTIVE HAZARD SWITCHES THAT CAUSE THE TURN SIGNALS AND HAZARD LIGHTS TO FAIL.THE RECALL COVERED VEHICLES BUILT FROM FEBRUARY 2000 THROUGH MAY 2001 (DEPENDING ON MODEL).ODI OPENED THIS INVESTIGATION BASED ON 64 REPORTS ALLEGING TURN SIGNAL FAILURE ON MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER THE RECALL AND BUILT PRIOR TO FEBRUARY 2000.IN DECEMBER 2004, GM WILL ISSUE A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING DECEMBER 30, 2004.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.
EA03021 · Front Suspension Coil Spring Fracture
Opened Nov 4, 2003 · Closed Oct 19, 2004
Status: closed (inferred from source dates) · Suspension; Suspension:front; Suspension:front:springs:coil Springs
THE FAILURE RATE OF THE SUBJECT VEHICLES IS LOW RELATIVE TO PAST ODI INVESTIGATIONS.THE ENGINEERING ANALYSIS IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.PLEASE SEE THE ATTACHED REPORT FOR ADDITIONAL DETAILS.
Additional source detail variants (3)
Suspension:front
THE FAILURE RATE OF THE SUBJECT VEHICLES IS LOW RELATIVE TO PAST ODI INVESTIGATIONS.THE ENGINEERING ANALYSIS IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.PLEASE SEE THE ATTACHED REPORT FOR ADDITIONAL DETAILS.
Suspension:front:springs:coil Springs
THE FAILURE RATE OF THE SUBJECT VEHICLES IS LOW RELATIVE TO PAST ODI INVESTIGATIONS.THE ENGINEERING ANALYSIS IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.PLEASE SEE THE ATTACHED REPORT FOR ADDITIONAL DETAILS.
Suspension
THE FAILURE RATE OF THE SUBJECT VEHICLES IS LOW RELATIVE TO PAST ODI INVESTIGATIONS.THE ENGINEERING ANALYSIS IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.PLEASE SEE THE ATTACHED REPORT FOR ADDITIONAL DETAILS.
PE03031 · Front Suspension Coil Spring Fracture
Opened Jul 14, 2003 · Closed Nov 4, 2003
Status: closed (inferred from source dates) · Suspension:front; Suspension:front:springs:coil Springs
THE SUBJECT VEHICLES ARE EQUIPPED WITH A COIL SPRING-OVER-STRUT FRONT SUSPENSION WITH THE SPRING ITSELF RESTING IN COMPRESSION BETWEEN TWO POLYMER ISOLATORS.PE03-031 WAS OPENED TO INVESTIGATE REPORTS OF FRACTURE OF THIS SPRING.THE FRACTURES OCCUR IN THE FIRST ACTIVE COIL ABOVE THE LOWER ISOLATOR AND APPARENTLY ORIGINATE IN CORROSION PITS FOUND BENEATH REGIONS OF DAMAGED EPOXY COATING.CONSUMER COMPLAINTS AND WARRANTY DATA SHOW THAT THE FAILURES OCCUR PREDOMINANTLY IN THE ?CORROSION STATES? AND TEND TO APPEAR OUTSIDE OF THE STANDARD 36,000 MILE WARRANTY TERM.THESE DATA ALSO SUGGEST THAT THESE FAILURES WILL CONTINUE TO HAPPEN.SLIGHTLY MORE THAN ONE THIRD OF THE CONSUMER COMPLAINTS HAVE INVOLVED THE BROKEN SPRING COIL CONTACTING THE ADJACENT TIRE.ODI IS UPGRADING PE03-031 TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING THE SCOPE AND CONSEQUENCES OF THESE FAILURES.
Additional source detail variants (2)
Suspension:front
THE SUBJECT VEHICLES ARE EQUIPPED WITH A COIL SPRING-OVER-STRUT FRONT SUSPENSION WITH THE SPRING ITSELF RESTING IN COMPRESSION BETWEEN TWO POLYMER ISOLATORS.PE03-031 WAS OPENED TO INVESTIGATE REPORTS OF FRACTURE OF THIS SPRING.THE FRACTURES OCCUR IN THE FIRST ACTIVE COIL ABOVE THE LOWER ISOLATOR AND APPARENTLY ORIGINATE IN CORROSION PITS FOUND BENEATH REGIONS OF DAMAGED EPOXY COATING.CONSUMER COMPLAINTS AND WARRANTY DATA SHOW THAT THE FAILURES OCCUR PREDOMINANTLY IN THE ?CORROSION STATES? AND TEND TO APPEAR OUTSIDE OF THE STANDARD 36,000 MILE WARRANTY TERM.THESE DATA ALSO SUGGEST THAT THESE FAILURES WILL CONTINUE TO HAPPEN.SLIGHTLY MORE THAN ONE THIRD OF THE CONSUMER COMPLAINTS HAVE INVOLVED THE BROKEN SPRING COIL CONTACTING THE ADJACENT TIRE.ODI IS UPGRADING PE03-031 TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING THE SCOPE AND CONSEQUENCES OF THESE FAILURES.
Suspension:front:springs:coil Springs
THE SUBJECT VEHICLES ARE EQUIPPED WITH A COIL SPRING-OVER-STRUT FRONT SUSPENSION WITH THE SPRING ITSELF RESTING IN COMPRESSION BETWEEN TWO POLYMER ISOLATORS.PE03-031 WAS OPENED TO INVESTIGATE REPORTS OF FRACTURE OF THIS SPRING.THE FRACTURES OCCUR IN THE FIRST ACTIVE COIL ABOVE THE LOWER ISOLATOR AND APPARENTLY ORIGINATE IN CORROSION PITS FOUND BENEATH REGIONS OF DAMAGED EPOXY COATING.CONSUMER COMPLAINTS AND WARRANTY DATA SHOW THAT THE FAILURES OCCUR PREDOMINANTLY IN THE ?CORROSION STATES? AND TEND TO APPEAR OUTSIDE OF THE STANDARD 36,000 MILE WARRANTY TERM.THESE DATA ALSO SUGGEST THAT THESE FAILURES WILL CONTINUE TO HAPPEN.SLIGHTLY MORE THAN ONE THIRD OF THE CONSUMER COMPLAINTS HAVE INVOLVED THE BROKEN SPRING COIL CONTACTING THE ADJACENT TIRE.ODI IS UPGRADING PE03-031 TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING THE SCOPE AND CONSEQUENCES OF THESE FAILURES.
DP02008 · Engine Coolant Boils Over
Opened Sep 3, 2002 · Closed Sep 24, 2002
Status: closed (inferred from source dates) · Engine And Engine Cooling
There is no summary currently available
EA00010 · Stop Lamp Assembly Overheat
Opened Mar 27, 2000 · Closed Aug 9, 2001
Status: closed (inferred from source dates) · Exterior Lighting
There is no summary currently available
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